CN211441239U - Winding machine for producing glass fiber reinforced plastic products - Google Patents
Winding machine for producing glass fiber reinforced plastic products Download PDFInfo
- Publication number
- CN211441239U CN211441239U CN201921750401.3U CN201921750401U CN211441239U CN 211441239 U CN211441239 U CN 211441239U CN 201921750401 U CN201921750401 U CN 201921750401U CN 211441239 U CN211441239 U CN 211441239U
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- core mold
- glass fiber
- greasing
- cylinder
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- 238000004804 winding Methods 0.000 title claims abstract description 27
- 239000011152 fibreglass Substances 0.000 title claims abstract description 11
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 9
- 239000011521 glass Substances 0.000 claims abstract description 9
- 239000010959 steel Substances 0.000 claims abstract description 9
- 238000004519 manufacturing process Methods 0.000 claims abstract description 6
- 239000003365 glass fiber Substances 0.000 claims description 33
- 239000007787 solid Substances 0.000 claims description 6
- 235000017166 Bambusa arundinacea Nutrition 0.000 description 7
- 235000017491 Bambusa tulda Nutrition 0.000 description 7
- 241001330002 Bambuseae Species 0.000 description 7
- 235000015334 Phyllostachys viridis Nutrition 0.000 description 7
- 239000011425 bamboo Substances 0.000 description 7
- 238000003825 pressing Methods 0.000 description 6
- 239000011347 resin Substances 0.000 description 5
- 229920005989 resin Polymers 0.000 description 5
- 229920002430 Fibre-reinforced plastic Polymers 0.000 description 4
- 238000000034 method Methods 0.000 description 3
- 230000009471 action Effects 0.000 description 2
- 239000004744 fabric Substances 0.000 description 2
- 239000000835 fiber Substances 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 230000004075 alteration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 239000003292 glue Substances 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
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Abstract
The utility model discloses a winding machine for producing glass fiber reinforced plastic products, which comprises a bracket, a core mould unit, a supporting unit and a greasing unit; a support: the two groups of supports are connected through a first connecting plate, the side surfaces of the two supports are rotatably connected with a core mold fixing cylinder, a servo motor is installed on the side surface of each support, and an output shaft of the servo motor is connected with the core mold fixing cylinder; a core mold unit: two ends of the core mold unit are respectively connected with the core mold fixing cylinders on two sides; a support unit: the supporting unit includes linear electric motor, guide rail, fixing base and U type landing leg, the fixing base is equipped with two sets ofly, and two sets of fixing bases are connected with first connecting plate through two second connecting plates respectively, and the side of fixing base is connected with U type landing leg, the utility model provides a coiler is used in glass steel product production can be quick installs and dismantles the mandrel, and labour saving and time saving can improve the work efficiency of glass steel product processing.
Description
Technical Field
The utility model relates to a glass steel goods processing technology field specifically is a winding machine is used in glass steel goods production.
Background
At present, in the production of glass fibre reinforced plastic pipe and glass fibre reinforced plastic tank, the continuous fibre yarn bundle or cloth tape is drawn onto the greasing device, the greasing device can be axially reciprocated along the core mould, at the same time the core mould can be uniformly and continuously rotated around the axis, and finally the continuous fibre yarn bundle or cloth tape soaked with resin glue solution can be uniformly, stably and continuously wound on the rotating core mould, and after the resin is solidified, the core mould can be removed so as to obtain the glass fibre reinforced plastic pipe or glass fibre reinforced plastic tank.
SUMMERY OF THE UTILITY MODEL
The to-be-solved technical problem of the utility model is to overcome current defect, provide a winding machine is used in glass steel product production, can be quick install the mandrel and dismantle, labour saving and time saving can improve the work efficiency of glass steel product processing, can effectively solve the problem in the background art.
In order to achieve the above object, the utility model provides a following technical scheme: a winding machine for producing glass fiber reinforced plastic products comprises a bracket, a core mold unit, a supporting unit and a greasing unit;
a support: the two groups of supports are connected through a first connecting plate, the side surfaces of the two supports are rotatably connected with a core mold fixing cylinder, a servo motor is installed on the side surface of each support, and an output shaft of the servo motor is connected with the core mold fixing cylinder;
a core mold unit: two ends of the core mold unit are respectively connected with the core mold fixing cylinders on two sides;
a support unit: the supporting unit comprises a linear motor, a guide rail, fixing seats and U-shaped supporting legs, the fixing seats are provided with two groups, the two groups of fixing seats are respectively connected with a first connecting plate through two second connecting plates, the side surfaces of the fixing seats are connected with the U-shaped supporting legs, the guide rail is arranged between the two groups of fixing seats, the linear motor is arranged on the guide rail, and limit switches are arranged on two sides of the guide rail;
a greasing unit: the greasing unit is arranged on the linear motor;
the glass fiber yarn penetrates through the greasing unit and is wound on the core mold unit, the single chip microcomputer is located on the side face of the support, the input end of the single chip microcomputer is electrically connected with the output end of an external power supply, and the output end of the single chip microcomputer is electrically connected with the input ends of the linear motor, the limit switch and the servo motor.
Furthermore, the core die unit comprises a core die cylinder, a fixed baffle and connecting shafts, the glass fiber yarns are wound on the side face of the core die cylinder, two ends of the core die cylinder are connected with the fixed baffle through bolts, the connecting shafts are connected onto the fixed baffle, the connecting shafts on two sides are respectively installed on the core die fixed cylinders on two sides, and the fixed baffle can prevent the glass fiber yarns from falling off in the rotation process of the core die cylinder and is installed through the bolts, so that the core die unit is convenient to demould.
Further, the side of connecting axle is the rectangle shape, the draw-in groove has been seted up to the side of the solid fixed cylinder of mandrel, and the connecting axle joint has been seted up in the draw-in groove, and the deep trouth has been seted up to the side of connecting axle, and the deep trouth in-connection has the telescopic link, the flexible end of telescopic link is connected with the U template, and the spring has been cup jointed to the side of telescopic link, and the spacing groove that corresponds with the U template is seted up to the inner wall of the solid fixed cylinder of mandrel, and the spacing inslot is equipped with the clamp plate, the clamp plate is connected with the roof through the round bar, and round bar and solid fixed cylinder of mandrel sliding connection utilize spring structure, make the U template joint at the spacing inslot, fix the mandrel section of thick bamboo, simple to operate, when dismantling, only need.
Further, the fat liquoring unit includes receives line board, winding roller, fat liquoring case and bed plate, the bed plate is installed on linear electric motor, receive the line board and install on the right side of bed plate through pole setting one, receive to be equipped with the take-up hole that corresponds with glass fiber silk size on the line board, the winding roller passes through pole setting two and installs in the left side of bed plate, and the winding roller rotates with pole setting two to be connected, the middle part at the bed plate is installed to the fat liquoring case, and the top of fat liquoring case is equipped with the feed inlet, and the left and right sides of fat liquoring case has seted up wire hole and entrance hole, and glass fiber silk passes the receipts line hole on receiving the line board from the outside, then gets into the fat liquoring incasement and scribbles fat to twine on the core die cylinder under.
The glass fiber yarn greasing device further comprises a greasing roller, wherein the greasing roller is rotatably connected to the inner wall of the greasing box, and the greasing roller can fully coat the glass fiber yarn in the greasing box to ensure the greasing quality.
Compared with the prior art, the beneficial effects of the utility model are that: the winding machine for producing the glass fiber reinforced plastic product has the following advantages:
this coiler is used in glass steel product production is on the mounting means of mandrel section of thick bamboo, traditional bolted connection mode has been replaced, select to use the U template that has the spring and the spacing groove joint in the mandrel fixed cylinder in connecting axle department, realize the quick fixed to the connecting axle, and install roof and clamp plate on the mandrel fixed cylinder, when separating connecting axle and mandrel fixed cylinder, only need press the roof, drive the clamp plate and extrude the U template, make the U template get into the deep trouth, can separate connecting axle and mandrel fixed cylinder, time saving and labor saving, help improving the machining efficiency of glass steel product.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic top view of the present invention;
FIG. 3 is a schematic sectional view of the A-A surface of the present invention;
FIG. 4 is a schematic sectional view of the plane B-B of the present invention;
fig. 5 is a schematic diagram of the local enlarged structure at the position C of the present invention.
In the figure: 1 single chip microcomputer, 2 servo motors, 3 core die units, 31 core die cylinders, 32 fixed baffles, 33 connecting shafts, 4 greasing units, 41 wire collecting plates, 42 winding rollers, 43 greasing boxes, 44 base plates, 5 supporting units, 51 linear motors, 52 guide rails, 53 fixed seats, 54U-shaped supporting legs, 6 supports, 7 core die fixed cylinders, 8 first connecting plates, 9 second connecting plates, 10 limit switches, 11 glass fiber yarns, 12 greasing rollers, 13 telescopic rods, 14U-shaped plates, 15 top plates and 16 pressing plates.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
Referring to fig. 1-5, the present invention provides a technical solution: a winding machine for producing glass fiber reinforced plastic products comprises a bracket 6, a core mold unit 3, a supporting unit 5 and a greasing unit 4;
and (6) a bracket: the two groups of supports 6 are connected through a first connecting plate 8, the supports 6 are used as a supporting structure of the core mold unit 3, the side surfaces of the two supports 6 are rotatably connected with core mold fixing cylinders 7, the servo motor 2 is installed on the side surface of each support 6, the output shaft of the servo motor 2 is connected with the core mold fixing cylinders 7, and the core mold unit 3 is installed between the two core mold fixing cylinders 7 and can drive the core mold fixing cylinders 7 to rotate under the driving of the servo motor 2 so as to drive the core mold unit 3 to rotate;
core mold unit 3: the two ends of the core mold unit 3 are respectively connected with the core mold fixing cylinders 7 at the two sides, the core mold unit 3 comprises a core mold cylinder 31, a fixing baffle 32 and a connecting shaft 33, glass fiber yarns 11 are wound on the side surface of the core mold cylinder 31 and are used for winding and forming glass fiber reinforced plastic products, the two ends of the core mold cylinder 31 are connected with the fixing baffle 32 through bolts, the fixing baffle 32 can shield the glass fiber yarns 11 at the two ends, the connecting shaft 33 is connected with the fixing baffle 32, the connecting shafts 33 at the two sides are respectively installed on the core mold fixing cylinders 7 at the two sides, the side surface of the connecting shaft 33 is rectangular, the side surface of the core mold fixing cylinder 7 is provided with a clamping groove, the connecting shaft 33 is clamped in the clamping groove to facilitate the installation of the connecting shaft 33 and the core mold fixing cylinder 7, the side surface of the connecting shaft 33 is provided with a deep groove, a telescopic rod, under the action of the spring, the telescopic rod 13 can extend, then the U-shaped plate 14 is driven to leave the deep groove, the inner wall of the core mold fixing cylinder 7 is provided with a limiting groove corresponding to the U-shaped plate 14, then the U-shaped plate 14 is clamped in the limiting groove, a pressing plate 16 is arranged in the limiting groove, the pressing plate 16 is connected with a top plate 15 through a round rod, the round rod is connected with the core mold fixing cylinder 7 in a sliding mode, the end portion of the U-shaped plate 14 is in close contact with the pressing plate 16, when disassembly is needed, the top plate 15 is only pressed to drive the pressing plate 16 to extrude the U-shaped plate 14, then the spring is compressed, the U-shaped plate 14 enters the deep groove in the side face of the connecting shaft 33, the;
the supporting unit 5: the supporting unit 5 comprises a linear motor 51, a guide rail 52, a fixed seat 53 and U-shaped supporting legs 54, the fixed seat 53 is provided with two groups, two groups of fixed seats 53 are respectively connected with a first connecting plate 8 through two second connecting plates 9, the supporting unit 5 and the support 6 are convenient to assemble, the U-shaped supporting legs 54 are connected to the side surfaces of the fixed seats 53, anti-slip pads are arranged at the bottoms of the U-shaped supporting legs 54, the fixed seats 53 are prevented from displacing, the guide rail 52 is installed between the two groups of fixed seats 52, the linear motor 51 is arranged on the guide rail 52, limit switches 10 are installed on the two sides of the guide rail 52, different winding modes of the glass fiber yarns 11 can be realized by utilizing the movement of the linear motor 51 on the guide rail 52, after the limit switches 10 are extruded by the linear motor 51, contacts are closed, signals;
the greasing unit 4: the greasing unit 4 is arranged on a linear motor 51 and used for smearing resin on the glass fiber yarns 11 to enable the glass fiber yarns 11 to be adhered to the side surface of the core mold cylinder 31, the greasing unit 4 comprises a wire collecting plate 41, a winding roller 42, a greasing box 43 and a base plate 44, the base plate 44 is arranged on the linear motor 51, the wire collecting plate 41 is arranged on the right side of the base plate 44 through a first upright post, a wire collecting hole corresponding to the size of the glass fiber yarns 11 is formed in the wire collecting plate 41 and used for sending the external glass fiber yarns 11 into the greasing box 43 in an organized manner, the winding roller 42 is arranged on the left side of the base plate 44 through a second upright post, the winding roller 42 is rotatably connected with the second upright post to lift the glass fiber yarns 11 to a certain height and reduce friction with the greasing box 43, the greasing box 43 is arranged in the middle of the base plate 44, the greasing box 43 is filled with the resin, a feeding hole is formed in the top end of the greasing box 43, the original feeding, the glass fiber yarn feeder comprises a greasing roller 12, wherein the greasing roller 12 is rotatably connected to the inner wall of a greasing box 43, and the glass fiber yarn 11 moves along the side surface of the greasing roller 12 when passing through the inside of the greasing box 43, so that the glass fiber yarn 11 and resin are fully mixed, and the greasing quality is ensured;
the glass fiber yarn winding device comprises a core die unit 3, a bracket 6, a glass fiber yarn 11, a singlechip 1, a linear motor 51, a limit switch 10 and a servo motor 2, wherein the glass fiber yarn 11 penetrates through a greasing unit 4 and is wound on the core die unit 3, the singlechip 1 is positioned on the side face of the bracket 6, the input end of the singlechip 1 is electrically connected with the output end of an external power supply, and the output end of the singlechip 1 is electrically connected with the input ends of the linear motor 51.
When in use: firstly, the installation of the connecting shaft 33 and the core mold fixing cylinder 7 is completed, the connecting shaft 33 is aligned with a clamping groove on the side surface of the core mold fixing cylinder 7, the U-shaped plate 14 is extruded, the connecting shaft 33 enters the clamping groove, the U-shaped plate 14 is driven by the spring to move into a limiting groove under the pressure action of the spring, the U-shaped plate 14 is contacted with the pressing plate 16, the fixing of the connecting shaft 33 is completed, then the servo motor 2 and the linear motor 51 are started, the linear motor 51 moves along the guide rail 52, after the limiting switch 10 is extruded, the contact of the limiting switch 10 is closed, a signal is transmitted to the single chip microcomputer 1, the single chip microcomputer 1 controls the linear motor 51 to move in the reverse direction, so that the linear motor 51 drives the base plate 44 and the greasing box 43 to move in a reciprocating manner, the glass fiber 11 passes through a take-up hole on the side surface of the take-up plate 41, enters the greasing box 43 from a wire, winding is at the side of core mould section of thick bamboo 31, and servo motor 2 works, drives the fixed section of thick bamboo 7 of mandrel and rotates, and then drives connecting axle 33 and core mould section of thick bamboo 31 and rotates, twines glass fiber yarn 11 in the side of core mould section of thick bamboo 31, when dismantling core mould unit 3, only need extrude roof 15, drive clamp plate 16 extrusion U template 14, telescopic link 13 shortens, makes U template 14 get into the deep trouth, can take out connecting axle 33 from the fixed section of thick bamboo 7 of mandrel, accomplishes the dismantlement process.
It should be noted that the specific model of the single chip microcomputer 1 disclosed in this embodiment is STC15F2K32S2, the preferred model of the linear motor 51 is KYAC2000, the preferred model of the limit switch 10 is D4C-1510, the preferred model of the servo motor 2 is KM180F17RN-4-01, and the single chip microcomputer 1 adopts a method commonly used in the prior art to control the linear motor 51, the limit switch 10 and the servo motor 2 to work.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (5)
1. The utility model provides a coiler is used in glass steel goods production which characterized in that: comprises a bracket (6), a core mould unit (3), a supporting unit (5) and a greasing unit (4);
support (6): the two groups of supports (6) are connected through a first connecting plate (8), the side surfaces of the two supports (6) are rotatably connected with a core mold fixing cylinder (7), a servo motor (2) is installed on the side surface of each support (6), and an output shaft of each servo motor (2) is connected with the core mold fixing cylinder (7);
core mold unit (3): two ends of the core mould unit (3) are respectively connected with the core mould fixing cylinders (7) at two sides;
support unit (5): the supporting unit (5) comprises linear motors (51), guide rails (52), fixing seats (53) and U-shaped supporting legs (54), two groups of fixing seats (53) are arranged, the two groups of fixing seats (53) are respectively connected with a first connecting plate (8) through two second connecting plates (9), the U-shaped supporting legs (54) are connected to the side faces of the fixing seats (53), the guide rails (52) are installed between the two groups of fixing seats (53), the linear motors (51) are arranged on the guide rails (52), and limit switches (10) are installed on two sides of the guide rails (52);
greasing unit (4): the greasing unit (4) is arranged on the linear motor (51);
the glass fiber yarn winding device is characterized by further comprising a glass fiber yarn (11) and a single chip microcomputer (1), wherein the glass fiber yarn (11) penetrates through the greasing unit (4) and is wound on the core mold unit (3), the single chip microcomputer (1) is located on the side face of the support (6), the input end of the single chip microcomputer (1) is electrically connected with the output end of an external power supply, and the output end of the single chip microcomputer (1) is electrically connected with the input ends of the linear motor (51), the limit switch (10) and the servo motor (2).
2. The winding machine for producing glass fiber reinforced plastic products according to claim 1, wherein: the core mold unit (3) comprises a core mold cylinder (31), a fixed baffle (32) and a connecting shaft (33), the glass fiber yarns (11) are wound on the side face of the core mold cylinder (31), two ends of the core mold cylinder (31) are connected with the fixed baffle (32) through bolts, the fixed baffle (32) is connected with the connecting shaft (33), and the connecting shafts (33) on two sides are respectively installed on the core mold fixed cylinders (7) on two sides.
3. The winding machine for producing glass fiber reinforced plastic products according to claim 2, wherein: the side of connecting axle (33) is the rectangle shape, the draw-in groove has been seted up to the side of the solid fixed cylinder of mandrel (7), and connecting axle (33) joint is in the draw-in groove, and the deep trouth has been seted up to the side of connecting axle (33), and the deep trouth in-connection has telescopic link (13), the flexible end of telescopic link (13) is connected with U template (14), and the spring has been cup jointed to the side of telescopic link (13), and the spacing groove that corresponds with U template (14) is seted up to the inner wall of the solid fixed cylinder of mandrel (7), and spacing inslot is equipped with clamp plate (16), clamp plate (16) are connected with roof (15) through the round bar, round bar and solid.
4. The winding machine for producing glass fiber reinforced plastic products according to claim 1, wherein: fat liquoring unit (4) include receive line board (41), winding roller (42), fat liquoring case (43) and bed plate (44), bed plate (44) are installed on linear electric motor (51), receive line board (41) and install the right side at bed plate (44) through pole setting one, be equipped with the receipts line hole that corresponds with glass fiber silk (11) size on receiving line board (41), winding roller (42) are installed in the left side of bed plate (44) through pole setting two, and winding roller (42) rotate with pole setting two and are connected, fat liquoring case (43) are installed at the middle part of bed plate (44), and the top of fat liquoring case (43) is equipped with the feed inlet, and outlet and entrance hole have been seted up to the left and right sides of fat liquoring case (43).
5. The winding machine for producing glass fiber reinforced plastic products according to claim 4, wherein: the automatic greasing device further comprises a greasing roller (12), wherein the greasing roller (12) is rotatably connected to the inner wall of the greasing box (43).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921750401.3U CN211441239U (en) | 2019-10-18 | 2019-10-18 | Winding machine for producing glass fiber reinforced plastic products |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921750401.3U CN211441239U (en) | 2019-10-18 | 2019-10-18 | Winding machine for producing glass fiber reinforced plastic products |
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| Publication Number | Publication Date |
|---|---|
| CN211441239U true CN211441239U (en) | 2020-09-08 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201921750401.3U Active CN211441239U (en) | 2019-10-18 | 2019-10-18 | Winding machine for producing glass fiber reinforced plastic products |
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| Country | Link |
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| CN (1) | CN211441239U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113263752A (en) * | 2020-09-25 | 2021-08-17 | 江苏归舜环保科技有限公司 | Gluing and winding integrated winding equipment for glass fiber reinforced plastic production and implementation method thereof |
| CN119305219A (en) * | 2024-12-16 | 2025-01-14 | 江西格兰美辰新材料有限公司 | Winding equipment for producing glass fiber winding tube |
| CN120382634A (en) * | 2025-06-19 | 2025-07-29 | 安徽朗蔚环境科技有限公司 | A progressive glass fiber winding system |
-
2019
- 2019-10-18 CN CN201921750401.3U patent/CN211441239U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113263752A (en) * | 2020-09-25 | 2021-08-17 | 江苏归舜环保科技有限公司 | Gluing and winding integrated winding equipment for glass fiber reinforced plastic production and implementation method thereof |
| CN119305219A (en) * | 2024-12-16 | 2025-01-14 | 江西格兰美辰新材料有限公司 | Winding equipment for producing glass fiber winding tube |
| CN120382634A (en) * | 2025-06-19 | 2025-07-29 | 安徽朗蔚环境科技有限公司 | A progressive glass fiber winding system |
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