CN211440417U - Novel environment-friendly straw material forming and kneading machine - Google Patents
Novel environment-friendly straw material forming and kneading machine Download PDFInfo
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- CN211440417U CN211440417U CN201922153305.7U CN201922153305U CN211440417U CN 211440417 U CN211440417 U CN 211440417U CN 201922153305 U CN201922153305 U CN 201922153305U CN 211440417 U CN211440417 U CN 211440417U
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Abstract
A straw novel environment-friendly material molding kneading machine belongs to the technical field of straw industrial mold product processing equipment, a driving gear is in transmission connection with a driven gear through a transmission chain, the driven gear and a driving meshing wheel are both sleeved and fixed on one end of a second screw rod, wherein the driving meshing wheel is meshed with the driven meshing wheel, the driven meshing wheel is sleeved and fixed on one end of the first screw rod, and the left end and the right end of the first screw rod and the right end of the second screw rod are both screwed on the left side wall and the right side wall of a screw rod sleeve by utilizing bearings; one end of the screw sleeve is connected with a discharging die head through a flange plate in a through manner, a discharging die is fixedly inserted in the discharging die head, the other end of the screw sleeve is fixed on the outer side wall of the electric cabinet, and the electric cabinet is fixed on the upper portion of the casing. Make the raw and other materials of straw be the project organization while stirring extrusion, and carry out length control with the light sensor, cut the same product of length specification, avoid follow-up manpower and materials and the time of tailorring the input, efficient, the practicality is strong.
Description
Technical Field
The utility model discloses straw industry mould product processing equipment technical field, concretely relates to novel environmental protection material shaping kneading machine of straw.
Background
The straw refers to a byproduct left by harvesting seeds of crops after the crops are mature, and comprises residues of stems, leaves, branches, tips, stalks, shells, cores, vines, seedlings, ears, residues and the like of the crops such as grains, oil plants, cotton, hemp, saccharides, tobacco leaves, vegetables, melons, fruits, medicinal materials and the like, and also comprises farmland green feed, but does not comprise byproducts such as wheat bran, cake meal and the like and roots of the crops. The straw is rich in nitrogen, phosphorus, potassium, calcium, magnesium, organic matters and the like, and is a multipurpose renewable biological resource.
As a non-competitive resource, the straw has the advantages of large quantity, wide distribution, multiple types, low price and the like. The straw resources in China are rich, but the comprehensive utilization level is not enough, and the novel environment-friendly material taking the straw as the main raw material has wide market utilization value.
The product shaping process of present straw novel material is comparatively complicated, and is inconvenient carry out effective control to the length specification of product, needs to pass through tailorring in later stage, and time and manpower and materials are wasted comparatively, await urgent improvement.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to prior art's defect and not enough, provide a novel environmental protection material shaping kneader of straw reasonable in design, make the raw and other materials of straw stir limit extrusion and be the project organization, and carry out length control with the light sensor, cut the product that length specification is the same, avoid follow-up manpower and materials and the time of tailorring the input, it is efficient, the practicality is strong.
In order to achieve the above purpose, the utility model adopts the following technical proposal: the automatic feeding device comprises an air compressor, an electric cabinet, a screw sleeve, a feeding hopper, an air cylinder seat, a light sensor, a discharging die head, a shell, a first screw, a second screw, a reduction gearbox, a motor, a driving gear, a transmission chain, a spiral blade, a bearing, a driven meshing wheel, a driving meshing wheel and a driven gear; the air compressor is arranged on the outer side of the shell, a motor and a reduction gearbox are arranged in the shell, the reduction gearbox is connected with the motor, an output shaft of the motor is connected with a driving gear, the driving gear is in transmission connection with a driven gear through a transmission chain, the driven gear and a driving meshing wheel are both sleeved and fixed on one end of the second screw rod, the driving meshing wheel is meshed with the driven meshing wheel, the driven meshing wheel is sleeved and fixed on one end of the first screw rod, and the left end and the right end of the first screw rod and the right end of the second screw rod are both screwed on the left side wall and the right side; one end of the screw sleeve is connected with a discharging die head in a through way through a flange plate, a discharging die is inserted and fixed in the discharging die head, the other end of the screw sleeve is fixed on the outer side wall of the electric cabinet, and the electric cabinet is fixed on the upper part of the machine shell; the upper part of the screw sleeve is connected with a feed hopper in a run-through way; an air cylinder is fixed on the outer wall of the upper part of the discharging die head through an air cylinder seat and is in air control connection with an air compressor; the output end of the cylinder is connected with a cutter; a light sensor is fixed on the top of the shell behind the cylinder through a light sensor seat; the outer walls of the first screw and the second screw are integrally formed with spiral blades, and a gap is formed between the two spiral blades; the motor, the reduction gearbox, the light sensor and the air compressor are all electrically connected with a power supply in the electric cabinet; the light sensor is connected with the air compressor in a sensing and controlling way.
Furthermore, an oil-water separator is fixed on the side wall of the shell, an air compressor is connected with the oil-water separator, and the oil-water separator is connected with the air cylinder; the oil-water separator is electrically connected with a power supply in the electric cabinet.
Furthermore, the inner wall of the lower part of the feed hopper is provided with a material distributing hopper in the same axial direction with the first screw rod, the center of the lower end of the material distributing hopper is arranged in the middle of the gap between the first screw rod and the second screw rod, and a material homogenizing net is embedded and fixed in an opening at the bottom of the material distributing hopper.
Furthermore, the material refining net is replaced by a plurality of material distributing blades, and the plurality of material distributing blades are screwed and fixed in the opening at the bottom of the material distributing hopper by screws.
After the structure is adopted, the beneficial effects of the utility model are that: the utility model provides a novel environmental protection material shaping kneading machine of straw makes the raw and other materials of straw stir limit extrusion and is the project organization, and utilizes the light sensor to carry out length control, cuts the product that length specification is the same, avoids follow-up manpower and materials and the time of tailorring the input, and is efficient, and the practicality is strong.
Description of the drawings:
fig. 1 is a schematic structural diagram of the present invention.
Fig. 2 is a top view of fig. 1.
Fig. 3 is a rear view of fig. 1.
Fig. 4 is a connection schematic diagram of the first screw rod and the second screw rod of the present invention.
Fig. 5 is a schematic view of the internal structure of a feed hopper in the first embodiment.
Fig. 6 is a schematic structural view of a second dispensing hopper according to the second embodiment.
Fig. 7 is a schematic view of the connection between the discharging die head and the discharging die of the present invention.
Fig. 8 is a right side view of fig. 7.
Description of reference numerals:
the device comprises an air compressor 1, an oil-water separator 2, an electric cabinet 3, a screw sleeve 4, a feed hopper 5, an air cylinder 6, a cutter 6-1, an air cylinder seat 7, a light sensor seat 8, a light sensor 9, a discharge die head 10, a discharge die 10-1, a machine shell 11, a first screw 12, a second screw 13, a reduction box 14, a motor 15, a driving gear 16, a transmission chain 17, a spiral blade 18, a bearing 19, a driven meshing wheel 20, a driving meshing wheel 21, a driven gear 22, a distribution hopper 23, a material homogenizing net 23-1 and a distribution blade 23-2.
The specific implementation mode is as follows:
the technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
The first embodiment is as follows:
as shown in fig. 1 to 5, fig. 7 and fig. 8, the following technical solutions are adopted in the present embodiment: the automatic feeding device comprises an air compressor 1, an electric cabinet 3, a screw sleeve 4, a feeding hopper 5, an air cylinder 6, an air cylinder seat 7, a light sensor seat 8, a light sensor 9, a discharging die head 10, a shell 11, a first screw 12, a second screw 13, a reduction box 14, a motor 15, a driving gear 16, a transmission chain 17, a spiral blade 18, a bearing 19, a driven meshing wheel 20, a driving meshing wheel 21 and a driven gear 22; the air compressor 1 is arranged on the outer side of the machine shell 11, a motor 15 and a reduction gearbox 14 are arranged in the machine shell 11, the output end of the motor 15 is connected with the input end of the reduction gearbox 14, the output end of the reduction gearbox 14 is connected with a driving gear 16, the driving gear 16 is in transmission connection with a driven gear 22 through a transmission chain 17, the driven gear 22 and a driving meshing wheel 21 are both sleeved and fixed on one end of a second screw 13, wherein the driving meshing wheel 21 is meshed with a driven meshing wheel 20, the driven meshing wheel 20 is sleeved and fixed on one end of a first screw 12, and the left end and the right end of the first screw 12 and the right end of the second screw 13 are both screwed on the left side wall and the right; one end of the screw sleeve 4 is connected with a discharge die head 10 through a flange plate in a through manner, a discharge die 10-1 is fixedly inserted into the discharge die head 10 (the discharge die 10-1 is inserted and fixed in the discharge die head 10 by screws, the discharge die 10-1 is sleeved outside an inner die column at the axial position of the discharge die head 10, semi-finished products with different cylinder diameters are formed by replacing discharge dies with different specifications), the other end of the screw sleeve 4 is fixed on the outer side wall of the electric cabinet 3 by bolts, and the electric cabinet 3 is fixed on the upper part of the casing 11; the upper part of the screw sleeve 4 is connected with a feed hopper 5 in a run-through manner, the inner wall of the lower part of the feed hopper 5 is fixedly connected with a distributing hopper 23 through a bolt in the same axial direction with the first screw 12, the center of the lower end of the distributing hopper 23 is arranged in the middle of the gap between the first screw 12 and the second screw 13, and a material homogenizing net 23-1 is embedded in and welded and fixed in an opening at the bottom of the distributing hopper 23; an air cylinder 6 is fixed on the outer wall of the upper part of the discharging die head 10 through an air cylinder seat 7 (the air cylinder seat 7 is in a Z-shaped structure, the lower end of the air cylinder seat is connected and fixed on the shell of the discharging die head 10 through a screw), and the output end of the air cylinder 6 is connected with a cutter 6-1 through a bolt; a light sensor 9 is fixed on the top of the machine shell 11 positioned behind the air cylinder 6 through a light sensor seat 8 (one end of the light sensor seat 8 is fixed on the top wall of the machine shell 11 through screw connection); the outer walls of the first screw 12 and the second screw 13 are integrally formed with spiral blades 18, and a gap is formed between the two spiral blades 18; an oil-water separator 2 is fixed on the side wall of the casing 11, an air compressor 1 is connected with the oil-water separator 2, and the oil-water separator 2 is pneumatically connected with the air cylinder 6; the motor 15, the reduction gearbox 14, the light sensor 9, the oil-water separator 2 and the air compressor 1 are all electrically connected with a power supply in the electric cabinet 3; the light sensor 9 is connected with the air compressor 1 in a sensing and controlling way.
The working principle of the specific embodiment is as follows: the method comprises the steps of stirring and mixing raw materials for manufacturing kraft paper in advance, then loading the raw materials into a feed hopper 5, slowly pouring the raw materials into a space between a first screw 12 and a second screw 13 through a material-homogenizing net 23-1 in a material-distributing hopper 23 in the feed hopper 5, simultaneously driving a driving gear 16 to rotate through a reduction box 14 by a motor 15, driving a driven gear 22 to rotate through a transmission chain 17, driving the second screw 13 to rotate by the driven gear 22, driving a driving meshing wheel 21 connected to the second screw 13 to rotate, driving a driven meshing wheel 20 meshed with the driven meshing wheel to rotate, further crushing the raw materials poured into the space through a spiral blade 18 on the first screw 12 and the second screw 13 while stirring, pushing the crushed and stirred raw materials to a discharge die head 10, discharging the raw materials through a discharge die arranged in the discharge die head 10, and sensing the length of a discharged semi-finished product by a light sensor 8 at the moment, when the discharging length reaches the position of the light sensor 8, the light sensor 8 is connected with a circuit of the air compressor 1, the air compressor 1 works to compress air into the air cylinder 6, the air cylinder 6 works to drive the cutter 6-1 on the output end of the air cylinder to descend, the semi-finished product is cut, and the cut semi-finished product is cooled and shaped.
After adopting above-mentioned structure, this embodiment beneficial effect is: this embodiment provides a novel environmental protection material shaping kneader of straw, makes the raw and other materials of straw stirring extrusion limit be the project organization, and carries out length control with the light sensor, cuts the product that length specification is the same, avoids follow-up manpower and materials and the time of tailorring the input, and is efficient, and the practicality is strong.
The second embodiment is as follows:
referring to fig. 6, the present embodiment differs from the first embodiment in that: the material homogenizing net 23-1 is replaced by a plurality of material distributing blades 23-2, the material distributing blades 23-2 are screwed and fixed in an opening at the bottom of the material distributing hopper 23 by screws, the rest structures and the connection relation are the same as those of the specific embodiment, the material distributing blades 23-2 arranged in the specific embodiment can adjust the inclined cutting angle thereof by the screws, the primary crushing and feeding of the raw materials loaded into the material feeding hopper 5 are realized, and the uniformity of the raw materials is improved.
Although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications may be made to the embodiments or portions thereof without departing from the spirit and scope of the invention.
Claims (4)
1. The utility model provides a novel environmental protection material shaping kneader of straw which characterized in that: the automatic screw feeding device comprises an air compressor (1), an electric cabinet (3), a screw sleeve (4), a feeding hopper (5), an air cylinder (6), an air cylinder seat (7), a light sensor seat (8), a light sensor (9), a discharging die head (10), a shell (11), a first screw (12), a second screw (13), a reduction box (14), a motor (15), a driving gear (16), a transmission chain (17), a spiral blade (18), a bearing (19), a driven meshing wheel (20), a driving meshing wheel (21) and a driven gear (22); the air compressor (1) is arranged on the outer side of the machine shell (11), a motor (15) and a reduction gearbox (14) are arranged in the machine shell (11), the reduction gearbox (14) is connected with the motor (15), an output shaft of the motor (15) is connected with a driving gear (16), the driving gear (16) is in transmission connection with a driven gear (22) through a transmission chain (17), the driven gear (22) and a driving meshing wheel (21) are both sleeved and fixed on one end of a first screw (12), wherein the driving meshing wheel (21) is meshed with a driven meshing wheel (20), the driven meshing wheel (20) is sleeved and fixed on one end of the first screw (12), and the left end and the right end of the first screw (12) and the right end of the second screw (13) are both screwed on the left side wall and the right side wall of the screw sleeve (4) through bearings (19); one end of the screw sleeve (4) is connected with a discharge die head (10) in a through mode through a flange plate, a discharge die (10-1) is fixedly inserted into the discharge die head (10), the other end of the screw sleeve (4) is fixed on the outer side wall of the electric cabinet (3), and the electric cabinet (3) is fixed on the upper portion of the shell (11); the upper part of the screw sleeve (4) is connected with a feed hopper (5) in a run-through way; an air cylinder (6) is fixed on the outer wall of the upper part of the discharging die head (10) through an air cylinder seat (7), and the air cylinder (6) is pneumatically connected with the air compressor (1); the output end of the cylinder (6) is connected with a cutter (6-1); a light sensor (9) is fixed on the top of the machine shell (11) positioned at the rear of the cylinder (6) through a light sensor seat (8); the outer walls of the first screw (12) and the second screw (13) are integrally formed with spiral blades (18), and a gap is formed between the two spiral blades (18); the motor (15), the reduction gearbox (14), the light sensor (9) and the air compressor (1) are all electrically connected with a power supply in the electric cabinet (3); the light sensor (9) is connected with the air compressor (1) in a sensing control way.
2. The forming kneader for novel environment-friendly straw materials as claimed in claim 1, wherein: an oil-water separator (2) is fixed on the side wall of the shell (11), an air compressor (1) is connected with the oil-water separator (2), and the oil-water separator (2) is connected with the cylinder (6); the oil-water separator (2) is electrically connected with a power supply in the electric cabinet (3).
3. The forming kneader for novel environment-friendly straw materials as claimed in claim 1, wherein: the lower inner wall of the feeding hopper (5) and the first screw (12) are coaxially provided with a distributing hopper (23), the center of the lower end of the distributing hopper (23) is arranged in the middle of a gap between the first screw (12) and the second screw (13), and a material homogenizing net (23-1) is embedded and fixed in an opening at the bottom of the distributing hopper (23).
4. The forming kneader for novel environment-friendly straw materials as claimed in claim 3, wherein: the material refining net (23-1) is replaced by a plurality of material distributing blades (23-2), and the plurality of material distributing blades (23-2) are screwed and fixed in the bottom opening of the material distributing hopper (23) by screws.
Priority Applications (1)
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CN201922153305.7U CN211440417U (en) | 2019-12-05 | 2019-12-05 | Novel environment-friendly straw material forming and kneading machine |
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CN201922153305.7U CN211440417U (en) | 2019-12-05 | 2019-12-05 | Novel environment-friendly straw material forming and kneading machine |
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CN201922153305.7U Expired - Fee Related CN211440417U (en) | 2019-12-05 | 2019-12-05 | Novel environment-friendly straw material forming and kneading machine |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN114414475A (en) * | 2021-12-10 | 2022-04-29 | 红云红河烟草(集团)有限责任公司 | Continuous batch shredding heavy nine-special-line mobile portable tobacco shred moisture content detection device |
-
2019
- 2019-12-05 CN CN201922153305.7U patent/CN211440417U/en not_active Expired - Fee Related
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN114414475A (en) * | 2021-12-10 | 2022-04-29 | 红云红河烟草(集团)有限责任公司 | Continuous batch shredding heavy nine-special-line mobile portable tobacco shred moisture content detection device |
CN114414475B (en) * | 2021-12-10 | 2024-05-10 | 红云红河烟草(集团)有限责任公司 | Portable tobacco leaf shred moisture content detection device capable of realizing continuous batch shredding with large weight and nine special lines |
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GR01 | Patent grant | ||
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CF01 | Termination of patent right due to non-payment of annual fee | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20200908 Termination date: 20211205 |