CN211435842U - Easy abluent high-efficient biax coating stirrer - Google Patents
Easy abluent high-efficient biax coating stirrer Download PDFInfo
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- 238000000576 coating method Methods 0.000 title description 4
- 239000011248 coating agent Substances 0.000 title description 3
- 238000003756 stirring Methods 0.000 claims abstract description 123
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 46
- 239000003973 paint Substances 0.000 claims abstract description 40
- 230000005540 biological transmission Effects 0.000 claims abstract description 21
- 230000007246 mechanism Effects 0.000 claims abstract description 21
- 238000007789 sealing Methods 0.000 claims abstract description 16
- 238000004140 cleaning Methods 0.000 claims abstract description 15
- 230000003670 easy-to-clean Effects 0.000 claims abstract description 13
- 238000003860 storage Methods 0.000 claims abstract description 11
- 239000000725 suspension Substances 0.000 claims abstract description 11
- 239000000463 material Substances 0.000 claims abstract description 10
- 239000007921 spray Substances 0.000 claims description 9
- 230000008878 coupling Effects 0.000 claims description 3
- 238000010168 coupling process Methods 0.000 claims description 3
- 238000005859 coupling reaction Methods 0.000 claims description 3
- 238000000034 method Methods 0.000 description 7
- 238000002156 mixing Methods 0.000 description 6
- 230000000694 effects Effects 0.000 description 5
- 230000008569 process Effects 0.000 description 5
- 238000004519 manufacturing process Methods 0.000 description 3
- 239000013049 sediment Substances 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000003116 impacting effect Effects 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000010298 pulverizing process Methods 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 238000007670 refining Methods 0.000 description 1
- 238000010008 shearing Methods 0.000 description 1
- 238000004904 shortening Methods 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
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Abstract
本实用新型提供一种易于清洗的高效双轴涂料搅拌机,包括机架、料筒和搅拌装置;机架包括底座、悬挂臂和立柱;所述搅拌装置包括第一搅拌装置和第二搅拌装置;所述第一搅拌装置包括搅拌轴、搅拌叶轮、第一电机和第一传动机构;所述第二搅拌装置包括旋转轴、搅拌盘、搅拌叶片、第二电机和第二传动机构;所述第一电机和第二电机转动方向相反;所述料筒上设有密封盖,所述密封盖上设有清洗装置,所述清洗装置包括设于所述密封盖内的储水腔、与储水腔相连接通的进水口和喷水器;该结构新颖合理,第一电机和第二电机分别带动第一搅拌装置和第二搅拌装置相反方向转动,形成了两个相互交错且方向相反的旋转斡旋,使得涂料被搅拌得更加均匀,效率更高。
The utility model provides an easy-to-clean high-efficiency double-shaft paint mixer, which comprises a frame, a material barrel and a stirring device; the frame comprises a base, a suspension arm and a vertical column; the stirring device comprises a first stirring device and a second stirring device; The first stirring device includes a stirring shaft, a stirring impeller, a first motor and a first transmission mechanism; the second stirring device includes a rotating shaft, a stirring disc, a stirring blade, a second motor and a second transmission mechanism; A motor and a second motor rotate in opposite directions; a sealing cover is arranged on the material cylinder, and a cleaning device is arranged on the sealing cover, and the cleaning device includes a water storage cavity arranged in the sealing cover, and a water storage cavity. The cavity is connected to the water inlet and the water sprayer; the structure is novel and reasonable, the first motor and the second motor respectively drive the first stirring device and the second stirring device to rotate in opposite directions, forming two interlaced and opposite rotations Mediation makes the paint more evenly stirred and more efficient.
Description
技术领域technical field
本实用新型涉及搅拌机技术领域,尤其是一种易于清洗的高效双轴涂料搅拌机。The utility model relates to the technical field of mixers, in particular to a high-efficiency double-shaft paint mixer that is easy to clean.
背景技术Background technique
涂料搅拌机对涂料进行粉碎、分散、乳化、混合,通过搅拌盘高速运转的新型高效搅拌设备,对物料进行高速的强烈的剪切、撞击、粉碎、分散,达到迅速混合、溶解、分散、细化的功能;是涂料等固体进行搅拌、分散、溶解的高效设备;The paint mixer pulverizes, disperses, emulsifies and mixes the paint. The new type of high-efficiency mixing equipment with high-speed operation of the stirring plate can carry out high-speed strong shearing, impacting, pulverizing and dispersing the material to achieve rapid mixing, dissolving, dispersing and refining. It is an efficient equipment for stirring, dispersing and dissolving solids such as coatings;
现有的涂料生产设备中,一般只设有一根转动轴,底部设置一个搅拌叶片,搅拌叶片转动形成使得漩涡,从而达到涂料搅拌得效果,由于只通过一个搅拌叶片使得涂料产生漩涡,需要的时间较长,且该搅拌方式较为简单,无法使得涂料充分的混合,影响成本质量。In the existing paint production equipment, there is generally only one rotating shaft, and a stirring blade is arranged at the bottom. The stirring blade rotates to form a vortex, so as to achieve the effect of stirring the paint. Since only one stirring blade is used to make the paint produce a vortex, the time required. It is relatively long, and the stirring method is relatively simple, which cannot make the paint fully mixed, which affects the cost and quality.
有鉴于此,本发明人深入研究,遂得到本案。In view of this, the inventors of the present invention conducted in-depth research and obtained this case.
实用新型内容Utility model content
本实用新型的目的在于提供一种易于清洗、搅拌更加均匀且效率更高的涂料搅拌机。The purpose of the utility model is to provide a paint mixer that is easy to clean, more evenly stirred and more efficient.
为了达到上述目的,本实用新型采用这样的技术方案:In order to achieve the above purpose, the utility model adopts such technical scheme:
一种易于清洗的高效双轴涂料搅拌机,包括机架、置于所述机架上的料筒和搅拌装置,所述机架包括底座、悬挂臂和连接所述悬挂臂和底座之间的立柱;所述搅拌装置包括设于所述悬挂臂上的第一搅拌装置和设于所述底座上的第二搅拌装置;所述第一搅拌装置包括伸入所述料筒内的搅拌轴、设于所述搅拌轴上的搅拌叶轮、驱动所述搅拌轴转动的第一电机和连接所述第一电机和搅拌轴的第一传动机构;所述第二搅拌装置包括穿过所述料筒底部的旋转轴、处于所述旋转轴上方的搅拌盘、设于所述搅拌盘上的若干个向上突伸的搅拌叶片、为所述搅拌盘转动提供动能的第二电机和连接所述旋转轴和第二电机的第二传动机构;所述第一电机和第二电机转动方向相反;所述料筒上设有密封盖,所述密封盖上设有清洗装置,所述清洗装置包括设于所述密封盖内的储水腔、与储水腔相连接通的进水口和喷水器。An easy-to-clean high-efficiency double-shaft paint mixer, comprising a frame, a material barrel and a stirring device placed on the frame, the frame comprising a base, a suspension arm and a column connecting the suspension arm and the base ; The stirring device includes a first stirring device arranged on the suspension arm and a second stirring device arranged on the base; the first stirring device includes a stirring shaft extending into the barrel, a device The stirring impeller on the stirring shaft, the first motor that drives the stirring shaft to rotate, and the first transmission mechanism that connects the first motor and the stirring shaft; The rotating shaft, the stirring plate above the rotating shaft, a plurality of upwardly protruding stirring blades arranged on the stirring plate, the second motor that provides kinetic energy for the rotation of the stirring plate, and the connection between the rotating shaft and the rotating shaft. The second transmission mechanism of the second motor; the rotation directions of the first motor and the second motor are opposite; a sealing cover is provided on the barrel, and a cleaning device is provided on the sealing cover, and the cleaning device includes a The water storage cavity in the sealing cover, the water inlet connected with the water storage cavity and the water sprayer.
进一步地,所述搅拌叶片呈“S”型,均匀环绕搅拌盘中心分布。Further, the stirring blades are in an "S" shape and are evenly distributed around the center of the stirring disc.
进一步地,所述搅拌叶片表面设有第一尖锐部。Further, the surface of the stirring blade is provided with a first sharp part.
进一步地,所述搅拌叶轮呈螺旋状或竖直状。Further, the stirring impeller is spiral or vertical.
进一步地,所述料筒呈上端面直径大于下端面直径的倒圆台状;所述料筒的内侧壁设有第二尖锐部。Further, the material barrel is in the shape of a rounded truncated cone with a diameter of the upper end surface larger than that of the lower end surface; the inner side wall of the material barrel is provided with a second sharp part.
进一步地,所述料筒的下端面设有一个收集口。Further, the lower end face of the barrel is provided with a collection port.
进一步地,所述第一传动机构包括设于所述第一电机上的主皮带轮和设于所述搅拌轴上的副皮带轮和连接所述主皮带轮和副皮带轮的皮带;所述第二传动机构为联轴器。Further, the first transmission mechanism includes a primary pulley provided on the first motor, a secondary pulley provided on the stirring shaft, and a belt connecting the primary pulley and the secondary pulley; the second transmission mechanism for the coupling.
进一步地, 所述喷水器上设有若干个喷水口,所述喷水器呈倒圆锥状,所述喷水口环绕圆锥的中轴线均匀分布在圆锥的侧壁上。Further, the water sprayer is provided with a plurality of water spray ports, the water sprayer is in the shape of an inverted cone, and the water spray ports are evenly distributed on the side wall of the cone around the central axis of the cone.
通过采用上述技术方案,本实用新型的有益效果是:By adopting the above-mentioned technical scheme, the beneficial effects of the present utility model are:
本发明结构新颖合理,第一电机通过第一传动机构带动第一转轴正向转动从而使得第一搅拌装置正向转动,第二电机通过第二传动机构带动第二搅拌装置反向转动,实现第一搅拌部与第二搅拌部的同步反向旋转,进而在搅拌涂料过程中形成了两个相互交错且方向相反的旋转斡旋,从而有效实现了对涂料快速搅拌均匀,缩短了搅拌时间,极大提高了搅拌加工效率与搅匀质量有效提高了涂料的质量;同时通过密封盖上的清洗装置可以有效的对料筒及搅拌装置进行清洗,提升效率较低工人工作强度。The structure of the invention is novel and reasonable, the first motor drives the first rotating shaft to rotate in the forward direction through the first transmission mechanism, so that the first stirring device rotates in the forward direction, and the second motor drives the second stirring device to rotate in the reverse direction through the second transmission mechanism, so as to realize the first The synchronous and reverse rotation of the first stirring part and the second stirring part forms two interlaced and opposite rotating mediations during the process of stirring the paint, thereby effectively realizing the rapid and uniform stirring of the paint, shortening the stirring time, and greatly reducing the mixing time. The mixing processing efficiency and mixing quality are improved, and the quality of the coating is effectively improved; at the same time, the cleaning device on the sealing cover can effectively clean the material barrel and the mixing device, which improves the work intensity of workers with low efficiency.
附图说明Description of drawings
图1为本实用新型的整体结构示意图;Fig. 1 is the overall structure schematic diagram of the present utility model;
图2为本实用新型搅拌装置的结构示意图;Fig. 2 is the structural representation of the stirring device of the utility model;
图3为本实用新型搅拌盘和搅拌叶片的俯视图;Fig. 3 is the top view of the utility model stirring plate and stirring blade;
图中:In the picture:
1-机架11-底座12-悬挂臂13-立柱1-Rack 11-Base 12-Suspension Arm 13-Column
2-料筒21-密封盖22-第二尖锐部23-收集口2-Barrel 21-Sealing cover 22-Second sharp part 23-Collection port
3-搅拌装置31-第一搅拌装置311-搅拌轴312-搅拌叶轮313-第一电机314-第一传动机构3141-主皮带轮3142-副皮带轮3143-皮带32-第二搅拌装置321-旋转轴322-搅拌盘-323搅拌叶片3231-第一尖锐部324-第二电机325-第二传动机构3-stirring device 31-first stirring device 311-stirring shaft 312-stirring impeller 313-first motor 314-first transmission mechanism 3141-main pulley 3142-secondary pulley 3143-belt 32-second stirring device 321-rotating shaft 322-stirring plate-323-stirring blade 3231-first sharp part 324-second motor 325-second transmission mechanism
4-清洗装置41-储水腔42-进水口43-喷水器431-喷水口。4-cleaning device 41-water storage cavity 42-water inlet 43-water sprayer 431-water spraying port.
具体实施方式Detailed ways
为使实用新型实施例的目的、技术方案和优点更加清楚,下面将结合本实用新型实施例,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。In order to make the purposes, technical solutions and advantages of the embodiments of the present utility model clearer, the technical solutions in the embodiments of the present utility model will be clearly and completely described below in conjunction with the embodiments of the present utility model. Some embodiments of the utility model, but not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present invention.
如图1至图3所示,一种易于清洗的高效双轴涂料搅拌机,包括机架1、置于机架1上的料筒2和搅拌装置3,机架包括底座11、悬挂臂12和连接悬挂臂12和底座11之间的立柱13;搅拌装置3包括设于悬挂臂12上的第一搅拌装置31和设于底座11上的第二搅拌装置32;第一搅拌装置31包括伸入料筒2内的搅拌轴311、设于搅拌轴311上的搅拌叶轮312、驱动搅拌轴311转动的第一电机313和连接第一电机313和搅拌轴311的第一传动机构314;第二搅拌装置32包括穿过料筒2底部的旋转轴321、处于旋转轴321上方的搅拌盘322、设于搅拌盘322上的若干个向上突伸的搅拌叶片323、为搅拌盘322转动提供动能的第二电机324和连接旋转轴321和第二电机324的第二传动机构325;第一电机313和第二电机324转动方向相反;料筒2上设有密封盖21,密封盖21上设有清洗装置4,清洗装置4包括设于密封盖21内的储水腔41、与储水腔41相连接通的进水口42和喷水器43;As shown in Figures 1 to 3, an easy-to-clean high-efficiency two-shaft paint mixer includes a
本发明的工作原理:通过将待搅拌涂料放置于料筒2内,启动第一电机313通过第一传动机构314带动搅拌轴311转动,随之搅拌叶轮312也一同转动搅拌;启动第二电机324通过第二传动机构325带动旋转轴321转动,随之搅拌盘322及搅拌叶片323也一同旋转搅拌;第一搅拌装31置处于料筒2内上方,第二搅拌装置32处于料筒2内下方,第一电机313和第二电机324转动方向相反,使得搅拌轴311和搅拌盘322的运动方向也相反,进而在搅拌涂料过程中形成了两个相互交错且方向相反的旋转斡旋,从而有效实现了对涂料快速搅拌均匀,缩短了搅拌时间,极大提高了搅拌加工效率与搅匀质量有效提高了涂料的质量;料筒2上设置密封盖21可以防止使用过程中杂质的进入与搅拌过程中涂料的喷溅,同时密封盖21上设有进水口42、储水腔41和喷水嘴43,当需要清洗料筒2和搅拌装置3时,通过进水口42连接高压水枪,水流通过储水腔41进入喷水嘴43,水通过喷水嘴43向桶内进行喷淋,达到清洗效果,目前大多通过人工方式进行清洗,该结构新颖合理,操作简便,提交清洗效率降低人工成本。The working principle of the present invention: by placing the paint to be stirred in the
优选地,搅拌叶片323呈“S”型,均匀环绕搅拌盘322中心分布;该结构能够使得涂料快速形成漩涡状,提升搅拌效率。Preferably, the
优选地,搅拌叶片323表面设有第一尖锐部3231;涂料中会若存在一些颗粒状沉淀于底部,通过搅拌叶片323的转动使得颗粒状沉淀物与第一尖锐部3231进行碰撞,从而使得搅拌更加细腻均匀。Preferably, the surface of the
优选地,搅拌叶轮312呈螺旋状或竖直状;该两种结构均能有效的对涂料进行搅拌,且易于生产制造,螺旋状搅拌叶轮实现涂料旋转运动的同时使涂料上下翻动,竖直状搅拌叶轮增大搅拌叶轮与涂料的接触面积,提升搅拌过程中碰撞效果,两种形状均能提高搅拌效果使得涂料搅拌得更加均匀,提升产品质量;用户可以根据个人需求选择不同形状的搅拌叶轮312。Preferably, the
优选地,料筒2呈上端面直径大于下端面直径的倒圆台状;使得涂料搅拌更叫快速的形成漩涡状,同时该结构使得料筒2侧壁具有一定的倾斜度,使得涂料不易粘附于侧壁上,能够沿着侧壁滑落于料筒底部,避免涂料的浪费,同时在清洗料筒也便于废液的回收;料筒2的内侧壁设有第二尖锐部22;涂料中若存在颗粒状,通过搅拌装置3搅拌随之被甩至料筒2侧壁,撞击料筒2侧壁上的第二尖锐部22,使得涂料被搅拌的更加细腻与均匀。Preferably, the
优选地,料筒2的下端面设有一个收集口23;当涂料搅拌完成后,打开收集口23,将涂料放出,便于涂料的收集且能够使得料筒中涂料残留量较少。Preferably, the lower end face of the
优选地,第一传动机构314包括设于第一电机313上的主皮带轮3141和设于搅拌轴311上的副皮带轮3142和连接主皮带轮3141和副皮带轮3142的皮带3143;第二传动机构325为联轴器;上述两种传动机构较为成熟稳定,能够长期稳定的运行,使得搅拌装置3有效的运行转动。Preferably, the
优选地, 喷水器43上设有若干个喷水口431,喷水器43呈倒圆锥状,喷水口431环绕圆锥的中轴线均匀分布在圆锥的侧壁上;喷水嘴43采用倒圆锥状可以起到一定的消泡作用,由于涂料搅拌过程中会产生一定的气泡,气泡往上冒,往往会溢流至料筒外,使得整个生产现场较为脏乱,该设计,当气泡往上冒时,接触到喷水器43的尖端部时,即破碎从而防止了涂料往外溢流的现象,水流通过喷水器43上的喷水口431喷射而成,喷淋料筒2及搅拌装置3,从而达到清洗效果。Preferably, the
以上实施例仅用以说明本实用新型的技术方案,而非对其限制;尽管参照前述实施例对本实用新型进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本实用新型各实施例技术方案的精神和范围。The above embodiments are only used to illustrate the technical solutions of the present utility model, but not to limit them; although the present utility model has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that: it can still be used for the foregoing implementations. The technical solutions described in the examples are modified, or some technical features thereof are equivalently replaced; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the embodiments of the present invention.
Claims (8)
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117282310A (en) * | 2023-09-26 | 2023-12-26 | 徐州意创煤矿安全科技有限公司 | A liquid dispersing mixer with barrel flushing function |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117282310A (en) * | 2023-09-26 | 2023-12-26 | 徐州意创煤矿安全科技有限公司 | A liquid dispersing mixer with barrel flushing function |
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