CN211429820U - Generator control module mounting plate and power generation device - Google Patents

Generator control module mounting plate and power generation device Download PDF

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Publication number
CN211429820U
CN211429820U CN202020364112.6U CN202020364112U CN211429820U CN 211429820 U CN211429820 U CN 211429820U CN 202020364112 U CN202020364112 U CN 202020364112U CN 211429820 U CN211429820 U CN 211429820U
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plate
generator
mounting panel
control module
mounting plate
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CN202020364112.6U
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Chinese (zh)
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张燕
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Chongqing Yuhun Electromechanical Technology Co ltd
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Chongqing Yuhun Electromechanical Technology Co ltd
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Abstract

The utility model discloses a generator control module mounting panel and power generation facility relates to the generator equipment field. The utility model discloses a mounting panel for installing the controller assembly that sets up at the generator air outlet, the mounting panel includes the first mounting panel that stiff end and generator are fixed, the link of first mounting panel is dismantled and is installed the second mounting panel, the stiff end of second mounting panel with the journal stirrup fixed mounting of generator, be provided with the wind-guiding passageway on the first mounting panel; the problem of a large amount of installation stress appear in the mounting panel because the bolt fastening is avoided because with the fixed in-process of generator housing at the mounting panel in order to solve common control module cooling and control module mounting panel at the in-process of installation.

Description

Generator control module mounting plate and power generation device
Technical Field
The utility model relates to a generator equipment field, specific theory is a generator control module mounting panel.
Background
The generator is a well-formed and long-history industrial product, changes the lives of people from the birth day, influences the progress of human science and technology, and is new as the human society develops and the science and technology is continuously pushed out, so that the new energy automobile just like people come and go to the lives of ordinary people, and the convenience is brought to the ordinary people. The new energy electric automobile is a novel vehicle-mounted power device which adopts non-fossil fuel as a power source (or uses conventional vehicle fuel, but also uses other energy as driving energy) and integrates advanced technologies in the aspects of power control and driving of the vehicle to form an automobile with advanced technical principle, new technology and new structure. New energy automobile includes: hybrid Electric Vehicles (HEV), pure electric vehicles (BEV), Fuel Cell Electric Vehicles (FCEV), other new energy (such as high-efficiency energy storage devices like super capacitors and flywheels) vehicles and the like.
At present, due to the development limitation of batteries and electricity storage technology, the common problem of electric automobiles is that the capacity of the batteries is limited, so that the driving range of the automobile is limited and the charging is troublesome. Therefore, a power generation device special for solving the problems appears in the market, the power generation device effectively solves the problems that the electric vehicle cannot run for a long time without distance due to limited battery capacity and can be charged only by special charging facility equipment, when the capacity of a vehicle-mounted battery is insufficient, the special power generation device can provide electric energy on the premise of not stopping the vehicle, so that the electric vehicle can run, the moving range and the service time of the electric vehicle are greatly expanded, continuous running without mileage limitation is really realized, and the electric vehicle can reach any place where a user wants to go like a common fuel vehicle as long as the electric vehicle can conveniently add fuel, so that high-quality travel service is better provided for the user.
However, the power generation devices currently on the market are largely disregarded and referred to in terms of volume and ease of cooling and maintenance of the control modules, which are important components thereof. The control module is used as a heating component, and the reliability of the control module is directly related to whether the power generation device can normally operate. Since the control module belongs to the brain of the power generation device, reliable cooling and protection of the control module are particularly important in order to ensure reliable operation of the control module. Meanwhile, how to design a product with a more compact structure and a smaller volume, how to effectively dissipate heat of the controller and how to maintain the controller conveniently, and the technical problem that the existing power generation device field needs to be solved and improved urgently is formed.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide a generator control module mounting panel to solve common control module cooling and control module mounting panel at the in-process of installation, avoid the mounting panel because with generator housing fixed in-process, both ends because bolt fastening and the problem of a large amount of installation stresses appears in the mounting panel.
In order to solve the above problem, the utility model discloses a following technical means:
the utility model provides a generator control module mounting panel, is including setting up the mounting panel that is used for installing the controller assembly at the generator air outlet, the mounting panel includes the first mounting panel that stiff end and generator are fixed, the link of first mounting panel is dismantled and is installed the second mounting panel, the stiff end and the generator fixed mounting of second mounting panel, be provided with the wind-guiding passageway on the first mounting panel.
Preferably, the connecting end of the first mounting plate is vertically provided with an L-shaped connecting plate, and the second mounting plate comprises a connecting plate fixed with the L-shaped connecting plate and a supporting plate fixed with the connecting plate and the generator.
Furthermore, the connecting plate and the L-shaped connecting plate are fixed through bolts, and the connecting plate is provided with elongated bolt mounting holes.
Furthermore, a drainage plate is further arranged on the first mounting plate, and the air guide channel is communicated with an air outlet of the generator through the drainage plate.
Furthermore, the wind guide channel comprises a first wind hole and a second wind hole, the drainage plate is arranged on one side, close to the generator, of the second wind hole, and the second wind hole is communicated with the wind outlet of the generator.
Furthermore, the drainage plate slope sets up, the drainage plate includes horizontal drainage section and slope water conservancy diversion section, the air outlet to the generator is just faced to the horizontal drainage section, slope water conservancy diversion section with the relative one end of horizontal drainage section with the lateral wall in ventilation hole second wind hole is connected, horizontal drainage section with the connection position arc of slope water conservancy diversion section is connected.
Furthermore, a fixing plate fixed with the generator is installed at one end of the first installation plate, the fixing plate is an arc-shaped plate, and a reinforcing block is arranged at the bent part of the fixing plate.
Furthermore, an air flow channel is arranged between the controller assembly and the mounting plate, and the air flow channel is communicated with an air outlet of the generator through the air guide channel.
The utility model provides a power generation facility, includes aforementioned generator control module mounting panel, power generation facility is still including setting up the journal stirrup on the engine box, be provided with on the journal stirrup and be used for the installation the bolt hole of mounting panel one end, the journal stirrup is the tilt state of raising upward, and with the contained angle of shell top surface is the obtuse angle.
Preferably, the number of the support lugs is at least two, each support lug comprises a pair of support rods for fixing, the end portions of the support rods are connected to the mounting columns provided with the bolt holes, and reinforcing plates are mounted on the lower sides of the fixed ends of the support rods and the power generation device.
The utility model discloses compare with common generator controlling means's mounting panel, have following beneficial effect:
the mounting plate is assembled and arranged by the first mounting plate and the second mounting plate, and one end of the first mounting plate and one end of the second mounting plate are respectively fixed with the mounting plate on the generator body and then assembled and fixed together.
Meanwhile, by means of the air guide channel arranged on the first mounting plate, air flow generated in the rotation process of the generator can directly blow and impact the controller assembly on the first mounting plate through the air guide channel, meanwhile, the heat dissipation effect of the controller assembly is effectively improved, and the work of the controller assembly is more reliable.
Drawings
Fig. 1 is a schematic structural diagram of the present invention.
Fig. 2 is a schematic view of a first viewing angle structure of the first mounting plate of the present invention.
Fig. 3 is a schematic view of a second view angle structure of the first mounting plate of the present invention.
Fig. 4 is a schematic cross-sectional structure of fig. 2.
Fig. 5 is a schematic diagram of a second mounting plate structure of the present invention.
Fig. 6 is a schematic structural diagram of the present invention installed on a generator.
Fig. 7 is a schematic view of the exploded structure of the present invention installed on the generator.
The device comprises a controller assembly 1, a first mounting plate 2, a second mounting plate 3, a connecting plate 31, a supporting plate 32, an extending plate 33, a shell 4, an air guide channel 5, a first air hole 51, a second air hole 52, a connecting plate 6-L, a flow guide plate 7, a horizontal flow guide section 71, an inclined flow guide section 72, a fixing plate 8, a reinforcing block 9, a supporting lug 10, a supporting rod 101, a mounting column 102 and a reinforcing plate 11.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more clearly understood, the present invention is further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
Example 1
Please refer to fig. 1 and fig. 6, a generator control module mounting plate includes a mounting plate disposed at an air outlet of a generator and used for mounting a controller assembly 1, the mounting plate includes a first mounting plate 2 fixed by a fixed end and the generator, a second mounting plate 3 is demounted and mounted at a connecting end of the first mounting plate 2, the fixed end of the second mounting plate 3 is fixedly mounted with an outer shell of the generator, and an air guide channel 5 is disposed on the first mounting plate 2.
The mounting panel is installed by first mounting panel 2 and the combination of second mounting panel 3 and is set up together, the one end of first mounting panel 2 and second mounting panel 3 is fixed with the mounting panel on the generator body respectively after the recombination is fixed together, the tensile stress that causes because of installing the mounting panel assembly on the reducible generator body of this method, improve the reliability and the structural life of complete machine, compare in the mounting panel of integral type, the mounting panel both ends of integral type are passed through behind the bolt fastening, the reason because of bolt fastening position appears easily, at the in-process of wrench movement bolt, cause the slope of mounting panel, say again that the mounting panel both ends are fixed after, will appear exerting the effort of wrench movement to the mounting panel after the bolt fastening, thereby cause the mounting panel to receive tensile stress and influence its working life. The utility model discloses the effectual whole condition of receiving torsion of avoiding the mounting panel appears, in the one end of first mounting panel 2 and second mounting panel 3 respectively with the shell fixed back, directly recycle its fixed good state and utilize the bolt to compress tightly the connection with first mounting panel 2 and second mounting panel 3 again.
Meanwhile, by means of the air guide channel 5 arranged on the first mounting plate 2, air flow generated in the rotation process of the generator can directly blow and blow the controller assembly 1 on the first mounting plate 2 through the air guide channel 5, meanwhile, the heat dissipation effect of the controller assembly 1 is effectively improved, and the work of the controller assembly is more reliable.
Example 2
On the basis of the embodiment 1, please refer to fig. 5, the connecting end of the first mounting plate 2 is vertically provided with an L-shaped connecting plate 6, the second mounting plate 3 comprises a connecting plate 31 fixed with the L-shaped connecting plate 6 and a supporting plate 32 connected with the connecting plate 31 and fixed with the shell 4 of the generator or directly mounted at the side of the generator, an extension plate 33 is arranged at one end of the support plate 32 opposite to the connecting plate 31, a fixed included angle is formed between the extension plate 33 and the support plate 32, the mounting means for mounting the support plate 32 on the generator housing 4 or on the generator side are parallel to the mounting plate, the extension plate 33 is attached to the side of the generator, that is, the corner portion formed by the fixed angle is embedded and limited in the installation inclined angle of the installation component, so as to improve the stability of the support plate 32 and the installation component.
Example 3
On the basis of embodiment 2, the connecting plates 31 and the L-shaped connecting plates 6 are fixed by bolts, and the L-shaped connecting plates 6 or the connecting plates 31 are provided with elongated bolt mounting holes, which may be formed together or alternatively.
In the embodiment, the first mounting plate 2, the second mounting plate 3 and the generator housing 4 can be fixed by bolts after the first mounting plate 2 and the second mounting plate 3 are fixed by the bolts when the first mounting plate 2 and the second mounting plate 3 are combined, so that even if the first mounting plate 2 and the second mounting plate 3 are not completely aligned due to the fixation with the generator housing 4, the first mounting plate 2, the second mounting plate 3 and the generator housing can be fixed by the bolts without torsion, after the first mounting plate 2 and the second mounting plate 3 are mounted, the bolts only act to press the first mounting plate 2 and the second mounting plate 3, and the first mounting plate 2 and the second mounting plate 3 do not act on the bolts perpendicular to the axes of the bolts, thereby effectively eliminating the mounting stress, the condition that the service life is influenced by poor local stress is avoided.
Example 4
On the basis of embodiment 3, please refer to fig. 2, 3 and 4, the first mounting plate 2 is further provided with a flow guide plate 7, and the air guide channel 5 is communicated with the air outlet of the generator through the flow guide plate 7.
In this embodiment, a flow guide plate 7 is installed on a surface of the first mounting plate 2 facing the generator housing 4, the flow guide plate 7 and the first mounting plate 2 may be integrally formed by pressing, of course, the flow guide plate 7 may be directly welded and fixed to a bottom surface of the first mounting plate 2, and the air guide channel 5 is communicated with the air outlet through the flow guide plate 7, so that the air flow discharged from the air outlet can pass through the air guide channel 5 from below the first mounting plate 2 to the side of the first mounting plate 2 facing the controller assembly 1 under the action of the flow guide plate 7, and the controller assembly 1 is installed on the first mounting plate 2 by bolts, and the heat dissipation surface of the controller assembly 1 faces the air guide channel 5, so that the air flow flowing through the air guide channel 5 can strike the heat dissipation surface of the controller assembly 1, and an air flow channel is provided between the controller assembly 1 and the first mounting plate 2 (inner walls of the air flow channels are respectively facing the first mounting plate 2 and the controller assembly 1 and the first mounting plate 2) One side of the controller assembly 1 and one side of the controller assembly 1 facing the first mounting plate 2), the air flow hitting the heat dissipation surface of the controller assembly 1 can flow in the airflow channel, so as to take out the heat on the controller assembly 1, as the air flow direction blown out from the air outlet is the same as the air inlet direction of the air draft system, please refer to fig. 6 and 7, the air flow blown out from the air outlet will not flow to the front half part of the airflow channel (i.e. the airflow channel between the end of the first mounting plate 2 close to the air draft system and the air guide channel 5), the air flow passing through the air guide channel 5 will be blown out along the rear half part of the airflow channel (i.e. the air guide channel 5 to the end of the first mounting plate 2 far from the air draft system), so that a venturi effect can be formed in the airflow channel, the air current that blows out in the air outlet of whole in-process is continuous, and airflow channel's the first half is continuous from the one end that is close to exhaust system with outside air current suction airflow channel's first half, and the air current of suction can flow to the latter half from airflow channel's first half along airflow channel flows's direction to let the bottom of the controller assembly 1 of first mounting panel 2 top all can receive the effect of continuous air current cooling, and specific air current direction can refer to the arrow direction that figure 6, 7 show. Thereby improving the heat dissipation effect of the controller assembly 1.
Example 5
On the basis of embodiment 4, the wind guide channel 5 includes a first wind hole 51 and a second wind hole 52, the flow guide plate 7 is disposed on one side of the second wind hole 52 close to the generator, and the second wind hole 52 is communicated with the wind outlet of the generator; the slope of drainage plate 7 sets up, drainage plate 7 includes horizontal drainage section 71 and slope water conservancy diversion section 72, horizontal drainage section 71 is just to the air outlet of generator, slope water conservancy diversion section 72 with the relative one end of horizontal drainage section 71 with the lateral wall of ventilation hole second wind hole 52 is connected, horizontal drainage section 71 with the connection site arc of slope water conservancy diversion section 72 is connected.
In this embodiment, when the air exhaust system of the motor starts to work, the front half part of the airflow channel continuously sucks the airflow, and the front half part of the airflow channel can circulate from the first air hole 51, so that the controller assembly 1 of the front half part of the airflow channel can be cooled, and meanwhile, the first mounting plate 2 can be located on two sides of the front half part of the airflow channel to be air-cooled, and the airflow can pass through the first air hole 51 from the lower side (i.e. the side facing the generator body) of the first mounting plate 2, so that the front half part of the airflow channel can suck the airflow better under the venturi effect, and the airflow can better cool the controller assembly 1 in the airflow channel.
Meanwhile, compared with the case that the horizontal drainage section 71 is not arranged, after the horizontal drainage section 71 is arranged, the air flow can be smoothly guided to the inclined drainage section through the arc connection, so that the air flow enters the air flow channel through the second air hole 52 in the air guide channel 5, and the problem that the drainage plate 7 cannot conduct the effective drainage because part of the air flow is irregularly dispersed in the four directions due to the fact that the air flow directly acts on the inclined drainage section 72 when the horizontal drainage section 71 is not arranged is solved; and the inclined drainage section can also better drain the air flow towards the air flow direction in the air flow channel, so that the air flow enters the air flow channel in an inclined manner, the Venturi effect generated in the air flow channel is more obvious, more air flows through the air flow channel under the action of the Venturi, and the cooling effect of the air flow in the air flow channel on the controller assembly 1 is better.
Example 6
On the basis of embodiment 5, a fixing plate 8 fixed with the generator is installed at one end of the first installation plate 2, the fixing plate 8 is an arc-shaped plate, and a reinforcing block 9 is arranged at the bent part of the fixing plate 8.
The fixing plate 8 in this embodiment is fixed to the base on which the power generating device is mounted by bolts, and the reinforcing block 9 increases the structural strength of the connection portion between the fixing plate 8 and the first mounting plate 2.
Example 7
On the basis of embodiment 6, an air flow channel is arranged between the controller assembly 1 and the mounting plate, and the air flow channel is communicated with an air outlet of the generator through the air guide channel 5.
Example 8
A power generation device comprises a power generator control module mounting plate in the embodiment, please combine fig. 1-7 to show, and further comprises a support lug 10 arranged on the side surface of a shell 4 or a power generator body, wherein the support lug 10 is provided with a bolt hole for mounting one end of the mounting plate, the support lug 10 is in a lifting inclined state and forms an obtuse angle with an included angle of the top surface of the shell 4, the power generation device is mounted on a bottom plate, and the bottom plate is connected with the other end of the mounting plate.
In this embodiment, the power generation device includes an engine assembly, a generator assembly driven by the engine assembly to generate power, the generator and a crankshaft of the engine assembly are coaxially arranged to form a power generation assembly, a damping suspension device is arranged at the bottom of the power generation assembly, the damping suspension device and the power generation assembly are connected into a whole, a support lug 10 is arranged at one side of the power generation assembly, which is far away from the cylinder head, for installing the aforementioned installation plates, specifically, for installing the second installation plate 3, the first installation plate 2 and the second installation plate 3 are connected into a whole with the power generation assembly, and the controller assembly 1 is installed on the installation plates. The controller assembly 1 is provided with a controller assembly 1 radiating fin opposite to the mounting plate, the controller assembly 1 radiating fin and the first mounting plate 2 form a radiating air flow channel of the controller assembly 1 together, a fan is arranged on a rotor of the generator, an air guide cover is arranged outside the fan, wind generated by rotation of the fan is blown to the radiating fin of the controller assembly 1 through the air guide cover and an air outlet of the engine body through the drainage plate 7 on the mounting plate, and simultaneously flows through the radiating air flow channel to take away heat generated during operation of the controller assembly 1, the controller assembly 1 arranged on the first mounting plate 2 is cooled and radiated, an obtuse angle formed between the support lug 10 and the generator body is the same as a fixed included angle formed between the extension plate 33 and the support plate 32, so that the corners of the extension plate 33 and the support plate 32 can be positioned in the corners of the support lug 10 and the shell 4, thereby improving the stability after the mounting and fixing between the support plate 32 and the lug 10.
Example 9
On the basis of embodiment 8, the number of the support lugs 10 is at least two, the support lugs 10 include a pair of support rods 101 fixed to the side surface of the generator body, the end portions of the support rods 101 are connected to the mounting posts 102 provided with the bolt holes, and the reinforcing plate 11 is mounted on the lower side of the fixed end of each support rod 101.
Although the invention has been described herein with reference to a number of illustrative embodiments thereof, it should be understood that numerous other modifications and embodiments can be devised by those skilled in the art that will fall within the spirit and scope of the principles of this invention. More specifically, various variations and modifications are possible in the component parts and/or arrangements of the subject combination arrangement within the scope of the disclosure, the drawings and the appended claims. In addition to variations and modifications in the component parts and/or arrangements, other uses will also be apparent to those skilled in the art.

Claims (10)

1. A generator control module mounting plate, characterized by: including setting up the mounting panel that is used for installation controller assembly (1) at the generator air outlet, the mounting panel includes stiff end and first mounting panel (2) that the generator is fixed, the link dismantlement of first mounting panel (2) is installed second mounting panel (3), the stiff end and the generator fixed mounting of second mounting panel (3), be provided with wind-guiding passageway (5) on first mounting panel (2).
2. A generator control module mounting plate as claimed in claim 1, wherein: the link of first mounting panel (2) is provided with L type connecting plate (6) perpendicularly, second mounting panel (3) include with L type connecting plate (6) fixed link plate (31) and with backup pad (32) that the generator is fixed.
3. A generator control module mounting plate as claimed in claim 2, wherein: the connecting plate (31) and the L-shaped connecting plate (6) are fixed through bolts, and the connecting plate (31) is provided with elongated bolt mounting holes.
4. A generator control module mounting plate as claimed in claim 1, wherein: still be provided with drainage plate (7) on first mounting panel (2), wind-guiding passageway (5) pass through drainage plate (7) communicate with the air outlet of generator.
5. A generator control module mounting plate as claimed in claim 4, wherein: the wind guide channel (5) comprises a first wind hole (51) and a second wind hole (52), the drainage plate (7) is arranged on one side, close to the generator, of the second wind hole (52), and the second wind hole (52) is communicated with the wind outlet of the generator.
6. A generator control module mounting plate as claimed in claim 5, wherein: drainage plate (7) slope sets up, drainage plate (7) are including horizontal drainage section (71) and slope water conservancy diversion section (72), horizontal drainage section (71) is just to the air outlet of generator, slope water conservancy diversion section (72) with the relative one end of horizontal drainage section (71) with the lateral wall of second wind hole (52) is connected, horizontal drainage section (71) with the connection position arc of slope water conservancy diversion section (72) is connected.
7. A generator control module mounting plate as claimed in claim 1, wherein: fixed plate (8) fixed with the generator are installed to the one end of first mounting panel (2), fixed plate (8) are the arc, just the bending part of fixed plate (8) is provided with reinforcing block (9).
8. A generator control module mounting plate as claimed in claim 1, wherein: the controller assembly (1) with be provided with airflow channel between the mounting panel, airflow channel passes through wind-guiding passageway (5) communicates with the air outlet of generator.
9. A power generation device, characterized by: the generator control module mounting plate comprises the generator control module mounting plate according to claims 1-8, the power generation device further comprises a support lug (10) arranged on the engine box body, a bolt hole used for mounting one end of the mounting plate is formed in the support lug (10), the support lug (10) is in an upward-lifting inclined state, and an included angle between the support lug and the top surface of the shell (4) is an obtuse angle.
10. The power generation apparatus of claim 9, wherein: the support lug (10) have two at least, support lug (10) include a pair of bracing piece (101) that are used for fixing, the tip of bracing piece (101) all is connected be provided with on erection column (102) of bolt hole, gusset plate (11) are installed to bracing piece (101) and power generation facility's stiff end downside.
CN202020364112.6U 2020-03-20 2020-03-20 Generator control module mounting plate and power generation device Active CN211429820U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202020364112.6U CN211429820U (en) 2020-03-20 2020-03-20 Generator control module mounting plate and power generation device

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Application Number Priority Date Filing Date Title
CN202020364112.6U CN211429820U (en) 2020-03-20 2020-03-20 Generator control module mounting plate and power generation device

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CN211429820U true CN211429820U (en) 2020-09-04

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2025064958A1 (en) * 2023-09-21 2025-03-27 Hydro-Gear Limited Partnership Electric motor and controller assembly

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2025064958A1 (en) * 2023-09-21 2025-03-27 Hydro-Gear Limited Partnership Electric motor and controller assembly

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