CN211423152U - Axial load-bearing structure of a bus door system - Google Patents
Axial load-bearing structure of a bus door system Download PDFInfo
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Abstract
本实用新型公开了一种公交门系统轴向承载结构,包括固定板、外球面轴和轴承,所述的固定板内设置有内球面,所述外球面轴的一端与固定板内的内球面配合安装,形成球面结构,通过球面结构的旋转实现调心;另一端伸入承载轴内,所述的外球面轴与承载轴之间设有轴承。本实用新型采用球型结构将调心与转动功能分离,在固定板安装底面与承载轴轴心线不垂直的情况下,承载轴与外球面轴可保持同轴线,承载轴可始终绕其轴线旋转;本实用新型选用耐磨性和承载能力较好的滚动轴承,在承载轴轴向力较大时,可降低旋转时的摩擦阻力,并解决承载轴因轴承磨损导致的轴向窜动问题,进而提高承载结构的使用寿命。
The utility model discloses an axial bearing structure of a bus door system, which comprises a fixed plate, an outer spherical shaft and a bearing. The fixed plate is provided with an inner spherical surface, and one end of the outer spherical shaft is connected with the inner spherical surface in the fixed plate. The spherical surface structure is formed by cooperating with installation, and the centering is realized by the rotation of the spherical surface structure; the other end extends into the bearing shaft, and a bearing is arranged between the outer spherical surface shaft and the bearing shaft. The utility model adopts a spherical structure to separate the self-aligning and rotating functions. In the case where the bottom surface of the fixing plate is not perpendicular to the axis line of the bearing shaft, the bearing shaft and the outer spherical shaft can maintain a coaxial line, and the bearing shaft can always surround the bearing shaft. The axis rotates; the utility model selects rolling bearings with better wear resistance and bearing capacity, when the axial force of the bearing shaft is large, the frictional resistance during rotation can be reduced, and the problem of axial movement of the bearing shaft caused by bearing wear can be solved. , thereby improving the service life of the bearing structure.
Description
技术领域technical field
本实用新型涉及一种公交乘客门装置结构,尤其涉及一种公交门系统轴向承载结构。The utility model relates to a bus passenger door device structure, in particular to an axial bearing structure of a bus door system.
背景技术Background technique
现有内摆门门扇与立柱相连,其整体重量完全由立柱承载,立柱上部与门泵相连,并由其驱动旋转,下部由安装座支撑并限位。为便于车门位置的雨水排出,客车车门位置的地板面一般会与水平成一定角度;由于车体和立柱制造及安装误差,即使地板面完全水平,也不能保证立柱上、下安装点在同一竖直线上,即立柱轴线与安装座安装面无法垂直。为降低相似轴类承载旋转装置的旋转阻力,一般均设置有轴承,依靠内外圈的相对转动以降低摩擦力。此时,因轴承外圈与立柱同轴线,而轴承内圈与安装座转轴同轴线,故轴承内、外圈无法共线。The door leaf of the existing inner swing door is connected with the column, and its overall weight is completely carried by the column. In order to facilitate the drainage of rainwater at the door position, the floor surface of the passenger car door position is generally at a certain angle to the horizontal; due to the manufacturing and installation errors of the body and the column, even if the floor surface is completely horizontal, it cannot be guaranteed that the upper and lower installation points of the column are in the same vertical position. On a straight line, that is, the axis of the column cannot be perpendicular to the mounting surface of the mounting seat. In order to reduce the rotation resistance of similar shaft bearing rotating devices, bearings are generally provided, and the friction force is reduced by the relative rotation of the inner and outer rings. At this time, since the outer ring of the bearing is coaxial with the column, and the inner ring of the bearing is coaxial with the rotating shaft of the mounting seat, the inner and outer rings of the bearing cannot be collinear.
为使此类承载轴依旧可绕自身轴线正常转动,并降低日常维护工作,一般采用自润滑向心关节轴承。但关节轴承属于滑动轴承,其内部减摩材料硬度较小,在轴向力较大时,轴承寿命会大大缩短。而内、外圈在长时间使用后会磨损严重,进而引发承载轴下层及摩擦阻力增大。对于内摆门立柱结构而言,故障常表现为立柱和门扇下沉,开关门阻力及噪声增大。因此该轴承需要经常润滑乃至更换,维护保养成本较高。In order to make this type of bearing shaft still rotate normally around its own axis and reduce the daily maintenance work, self-lubricating radial spherical plain bearings are generally used. However, the spherical plain bearing is a sliding bearing, and its internal anti-friction material has a small hardness. When the axial force is large, the bearing life will be greatly shortened. The inner and outer rings will be seriously worn after long-term use, which will cause the lower layer of the bearing shaft and the frictional resistance to increase. For the column structure of the inner swing door, the fault is often manifested in the sinking of the column and the door leaf, and the resistance and noise of the door opening and closing increase. Therefore, the bearing needs to be lubricated and even replaced frequently, and the maintenance cost is high.
实用新型内容Utility model content
实用新型目的:本实用新型目的是提供一种公交门系统轴向承载结构,将调心与转动功能分离,在固定板安装底面与承载轴轴心线不垂直的情况下,承载轴与外球面轴可保持同轴线,承载轴可始终绕其轴线旋转。Purpose of the utility model: The purpose of the utility model is to provide an axial bearing structure of a bus door system, which separates the self-aligning and rotating functions. The shaft can remain coaxial, and the carrier shaft can always rotate about its axis.
技术方案:本实用新型包括固定板、外球面轴和轴承,所述的固定板内设置有内球面,所述外球面轴的一端与固定板内的内球面配合安装,形成球面结构,通过球面结构的旋转实现调心;另一端伸入承载轴内,所述的外球面轴与承载轴之间设有轴承。Technical scheme: The utility model includes a fixed plate, an outer spherical shaft and a bearing, the fixed plate is provided with an inner spherical surface, and one end of the outer spherical shaft is installed in cooperation with the inner spherical surface in the fixed plate to form a spherical structure, through the spherical surface The rotation of the structure realizes self-alignment; the other end extends into the bearing shaft, and a bearing is arranged between the outer spherical shaft and the bearing shaft.
所述的轴承为滚动轴承,其耐磨性和承载能力要优于关节轴承,且降低了承载轴旋转时的摩擦阻力,因而大大提高承载结构的使用寿命,滚动轴承可选用自带密封圈的深沟球轴承,降低后期的维护工作量;若选用其他无防尘结构的滚动轴承,需在承载轴下部增加防尘盖或堵头等防尘结构。The bearing is a rolling bearing, its wear resistance and bearing capacity are better than that of a spherical plain bearing, and the frictional resistance when the bearing shaft rotates is reduced, thus greatly improving the service life of the bearing structure, and the rolling bearing can choose a deep groove with its own sealing ring Ball bearings can reduce the maintenance workload in the later stage; if other rolling bearings without dust-proof structures are used, dust-proof structures such as dust-proof covers or plugs should be added to the lower part of the bearing shaft.
所述的外球面轴一端为球型结构;另一端为圆柱型结构,球型结构与圆柱型结构之间设有台阶面。One end of the outer spherical shaft is a spherical structure; the other end is a cylindrical structure, and a stepped surface is arranged between the spherical structure and the cylindrical structure.
所述的球型结构与固定板内的内球面配合安装;圆柱型结构伸入承载轴内部,依靠轴承内外圈的相对转动,降低承载轴的旋转阻力。The spherical structure is installed in cooperation with the inner spherical surface in the fixing plate; the cylindrical structure extends into the inside of the bearing shaft, and the rotation resistance of the bearing shaft is reduced by the relative rotation of the inner and outer rings of the bearing.
所述的轴承外圈固定在承载轴内侧,轴承内圈固定于外球面轴的台阶面上。The bearing outer ring is fixed on the inner side of the bearing shaft, and the bearing inner ring is fixed on the stepped surface of the outer spherical shaft.
所述外球面轴的轴心线与承载轴的轴心线重合,依靠轴承内外圈的相对转动,降低承载轴的旋转阻力。The axis line of the outer spherical shaft coincides with the axis line of the bearing shaft, and the rotation resistance of the bearing shaft is reduced by the relative rotation of the inner and outer rings of the bearing.
所述固定板的内球面顶部设有压板,可限制外球面轴的移动,仅让外球面轴可在一定范围内沿球型接触面旋转。The top of the inner spherical surface of the fixed plate is provided with a pressing plate, which can limit the movement of the outer spherical surface axis, and only allow the outer spherical surface axis to rotate along the spherical contact surface within a certain range.
所述的外球面轴穿过固定板和压板,外球面轴与压板之间设有密封圈,一方面可防止颗粒物进入球面结构,另一面还可通过压缩密封圈,消除制造误差,避免其上下窜动。The outer spherical shaft passes through the fixing plate and the pressing plate, and a sealing ring is arranged between the outer spherical shaft and the pressing plate. On the one hand, the particles can be prevented from entering the spherical structure, and on the other side, the sealing ring can be compressed to eliminate manufacturing errors and avoid the upper and lower sides. sway.
工作原理:固定板内设置有内球面,通过外球面轴的球型结构与内球面配合安装,形成球面结构,进而通过球面结构的旋转实现调心;轴承内圈固定于外球面轴上,外圈固定于承载轴内部,以解决固定板安装底面与承载轴轴心线不垂直的问题,通过滚动轴承的内外圈相对运动,降低承载轴旋转时的阻力。Working principle: There is an inner spherical surface in the fixed plate, and the spherical structure of the outer spherical shaft is installed with the inner spherical surface to form a spherical structure, and then the alignment is realized through the rotation of the spherical structure; the inner ring of the bearing is fixed on the outer spherical shaft, and the outer The ring is fixed inside the bearing shaft to solve the problem that the bottom surface of the fixed plate is not perpendicular to the axis of the bearing shaft. The relative movement of the inner and outer rings of the rolling bearing reduces the resistance of the bearing shaft when it rotates.
有益效果:本实用新型具有以下优点:Beneficial effect: The utility model has the following advantages:
(1)外球面轴的球面端和固定板上的内球面构成球面结构,在安装时通过球型接触面的旋转实现调心,以解决固定板安装底面与承载轴轴心线不垂直的问题;(1) The spherical end of the outer spherical shaft and the inner spherical surface on the fixed plate form a spherical structure, and the alignment is achieved by the rotation of the spherical contact surface during installation to solve the problem that the bottom surface of the fixed plate is not perpendicular to the axis of the bearing shaft ;
(2)转动部件采用滚动轴承,轴承内圈安装于外球面轴的台阶面上,轴承外圈与承载轴内孔配合,依靠轴承内外圈的相对转动,降低承载轴的旋转阻力,而球面位置的外球面轴和内球面不发生相对旋转;(2) Rolling bearings are used for the rotating parts. The inner ring of the bearing is installed on the stepped surface of the outer spherical shaft. The outer ring of the bearing is matched with the inner hole of the bearing shaft. Relying on the relative rotation of the inner and outer rings of the bearing, the rotation resistance of the bearing shaft is reduced. There is no relative rotation between the outer spherical axis and the inner spherical surface;
(3)在压板与外球面轴之间设置密封圈,一方面可防止颗粒物进入球面结构,另一面还可通过压缩密封圈,消除制造误差,避免其上下窜动;(3) A sealing ring is arranged between the pressing plate and the outer spherical shaft, which can prevent particles from entering the spherical structure on the one hand, and can also compress the sealing ring on the other side to eliminate manufacturing errors and prevent it from moving up and down;
(4)本实用新型将调心与转动功能分离,选用耐磨性和承载能力较好的滚动轴承,在承载轴轴向力较大时,不仅可降低旋转时的摩擦阻力,而且可解决承载轴因轴承磨损导致的轴向窜动问题,进而提高承载结构的使用寿命;(4) The utility model separates the self-aligning and rotating functions, and selects rolling bearings with better wear resistance and bearing capacity. When the axial force of the bearing shaft is large, it can not only reduce the frictional resistance during rotation, but also solve the problem of the bearing shaft. Axial play caused by bearing wear, thereby increasing the service life of the load-bearing structure;
(5)本实用新型结构简单,零部件少且易于加工。(5) The utility model is simple in structure, has few parts and is easy to process.
附图说明Description of drawings
图1是本实用新型的结构示意图;Fig. 1 is the structural representation of the present utility model;
图2是本实用新型的三维结构示意图;Fig. 2 is the three-dimensional structure schematic diagram of the present utility model;
图3是本实用新型的球面结构示意图;Fig. 3 is the spherical structure schematic diagram of the present utility model;
图4是本实用新型的固定板安装面与承载轴中心线不垂直时的安装示意图。FIG. 4 is a schematic view of the installation when the mounting surface of the fixing plate of the present invention is not perpendicular to the center line of the bearing shaft.
具体实施方式Detailed ways
下面结合附图对本实用新型作进一步说明。The utility model will be further described below in conjunction with the accompanying drawings.
如图1至图4所示,本实用新型包括外球面轴1、密封圈2、压板3、固定板4、轴承5、承载轴6和螺钉7。如图1所示为本实用新型的球面结构的一种形式,采用该种结构时,固定板4内设有一个孔,孔内设置有内球面402,外球面轴1上部为圆柱状长杆,底部为外球面101,外球面101与圆柱状长杆之间设有台阶面102。外球面轴1的外球面101与固定板4的内球面402接触形成球型结构,在安装时通过球型接触面的旋转实现调心,以解决固定板安装底面401与承载轴6轴心线不垂直的问题,外球面101与内球面402可相对转动,而在承载轴6旋转工作时,不再发生相对转动。As shown in FIGS. 1 to 4 , the utility model includes an outer
如图1和图2所示,固定板4顶部设有压板3,压板3通过螺钉7固定于固定板4上,使外球面轴1仅可在球型接触面处角度旋转。外球面轴1穿过固定板4和压板3,伸入承载轴6内。压板3与外球面轴1之间设置有密封圈2,本实用新型采用O型密封圈,如图1所示,O型密封圈位于外球面轴1的外球面101顶部,设置O型密封圈一方面可防止颗粒物进入球面结构,另一面还可通过压缩密封圈2,消除制造误差,避免其上下窜动。As shown in Figures 1 and 2, the top of the fixing
如图1所示,外球面轴1与承载轴6之间设有轴承5,轴承5外圈与承载轴6内侧面接触。轴承5内圈固定于外球面轴1的台阶面102上,依靠轴承5内外圈的相对转动,承载轴6在外部驱动力的作用下绕自身轴线旋转。轴承5的轴心线与外球面轴1的轴心线及承载轴6的轴心线重合,轴承5采用滚动轴承,既可以采用成本较低、自带防尘盖的深沟球轴承,也可以采用其他类型的滚动轴承,若选用其他无防尘结构的滚动轴承,需在承载轴6下部增加防尘盖或堵头等防尘结构,防止灰尘等颗粒杂质进入轴承5内部,并定期进行润滑。As shown in FIG. 1 , a
因滚动轴承的耐磨性和承载能力较好,在承载轴6所受轴向力较大时,采用滚动轴承,不仅可降低承载轴6旋转时的摩擦阻力,而且可解决承载轴6因轴承磨损导致的轴向窜动问题,进而提高了承载结构的使用寿命。在承载轴6与安装面固定轴不同线时,一般采用关节轴承,以解决轴承内外圈无法共线的问题,即承载轴6的轴线不与安装面垂直。而本实用新型将承载装置的调心与转动功能相分离,利用外球面轴1的外球面101与固定板4的内球面402配合安装形成球型结构,在安装时通过球型接触面的旋转实现调心,以解决固定板安装底面401与承载轴6轴心线不垂直的问题,轴承5的内外圈始终共线,并与承载轴6共轴线,如图4所示。Due to the good wear resistance and bearing capacity of rolling bearings, when the bearing
Claims (8)
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