CN211416959U - Light truck transmission shaft mounting and positioning structure - Google Patents

Light truck transmission shaft mounting and positioning structure Download PDF

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Publication number
CN211416959U
CN211416959U CN201922335855.0U CN201922335855U CN211416959U CN 211416959 U CN211416959 U CN 211416959U CN 201922335855 U CN201922335855 U CN 201922335855U CN 211416959 U CN211416959 U CN 211416959U
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support
light truck
support block
drive shaft
installation
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杨云
吴潇
冯杨新
吴建中
廖志荣
任帅
高长生
张景光
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Jiangxi Dacheng Automobile Industry Co ltd
Jiangxi Dorcen Automobile Co Ltd
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Jiangxi Dacheng Automobile Industry Co ltd
Jiangxi Dorcen Automobile Co Ltd
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Abstract

本实用新型涉及汽车技术领域,公开了一种轻卡传动轴安装定位结构,用于轻卡传动轴与车架横梁的连接,包括支撑块、设在轻卡传动轴上设有转动座,轻卡传动轴穿过转动座与转动座形成转动连接,转动座的两侧均设有连接耳,连接耳上设有连接孔;支撑块的顶面为支撑平面,支撑块的底面为支撑斜面,支撑块的两端均设有与连接孔一一对应的长槽孔,支撑块的支撑斜面的中心设有U形通槽,长槽孔与U形通槽的底面贯通,连接耳上的连接孔处通过螺栓、螺母与长槽孔连接;所述连接耳与支撑平面之间设有补偿垫片,补偿垫片上设有与长槽孔一一对应的避让槽孔。本实用新型具有安装方便、能调整轻卡传动轴安装角度的有益效果。

Figure 201922335855

The utility model relates to the technical field of automobiles, and discloses an installation and positioning structure for a light truck transmission shaft, which is used for the connection of the light truck transmission shaft and the frame beam, comprising a support block, a rotating seat arranged on the light truck transmission shaft, and the light truck transmission shaft passing through the light truck transmission shaft. The rotating base is connected with the rotating base to form a rotating connection. The two sides of the rotating base are provided with connecting ears, and the connecting ears are provided with connecting holes; the top surface of the support block is a support plane, the bottom surface of the support block is a support slope, and the two sides of the support block are The ends are provided with long slot holes corresponding to the connecting holes one-to-one. The center of the supporting inclined surface of the support block is provided with a U-shaped through slot. The long slotted hole is connected to the bottom surface of the U-shaped through slot. The nut is connected with the long slotted hole; a compensation washer is arranged between the connecting ear and the support plane, and the compensation washer is provided with a one-to-one corresponding avoidance slotted hole with the long slotted hole. The utility model has the beneficial effects that the installation is convenient and the installation angle of the light truck transmission shaft can be adjusted.

Figure 201922335855

Description

一种轻卡传动轴安装定位结构A light truck drive shaft installation and positioning structure

技术领域technical field

本实用新型涉及汽车技术领域,尤其涉及一种轻卡传动轴安装定位结构。The utility model relates to the technical field of automobiles, in particular to a light truck transmission shaft installation and positioning structure.

背景技术Background technique

轻卡传动轴是轻卡动力传递系统中重要的组成部分,传动轴的中间部位需要通过安装支架与车架横梁安装定位,目前的安装支架为钣金件,钣金件上的连接孔直接通过铆钉与车架横梁固定在一起,由于传动轴安装时对角度有需求,轻卡上要求轻卡传动轴的轴线与车架所在面的夹角为5°,从而满足传动轴两端的装配以及防止与其他部件干涉,而传动轴是通过车架横梁与车架固定的,车架横梁与车架之间的装配存在误差,传动座安装又以车架横梁的顶面为基准面,因此安装好之后需要对传动轴的安装角度进行检测,如果安装角度不符合标准的情况下,需要重新安装;然而由于钣金支架通过铆钉固定,拆卸不方便,钣金支架的角度难以调节,需要准备多种不同规格的钣金支架。The light truck drive shaft is an important part of the light truck power transmission system. The middle part of the drive shaft needs to be installed and positioned through the mounting bracket and the frame beam. The current mounting bracket is a sheet metal part, and the connection hole on the sheet metal part is directly connected with the rivet. The frame beams are fixed together. Due to the need for the angle when the drive shaft is installed, the light truck requires that the angle between the axis of the light truck drive shaft and the surface where the frame is located is 5°, so as to meet the assembly at both ends of the drive shaft and prevent interference with other components. , and the transmission shaft is fixed by the frame beam and the frame, there is an error in the assembly between the frame beam and the frame, and the transmission seat is installed with the top surface of the frame beam as the reference plane, so after installation, it is necessary to adjust the transmission The installation angle of the shaft is detected. If the installation angle does not meet the standard, it needs to be re-installed; however, since the sheet metal bracket is fixed by rivets, it is inconvenient to disassemble and the angle of the sheet metal bracket is difficult to adjust. Gold bracket.

实用新型内容Utility model content

本实用新型为了解决现有技术中的轻卡传动轴安装时存在的上述问题,提供了一种安装方便、能调整轻卡传动轴安装角度的轻卡传动轴安装定位结构。In order to solve the above problems existing in the installation of the light truck transmission shaft in the prior art, the utility model provides a light truck transmission shaft installation and positioning structure which is easy to install and can adjust the installation angle of the light truck transmission shaft.

轻卡传动轴安装定位结构Light truck drive shaft installation and positioning structure

为了实现上述目的,本实用新型采用如下技术方案:In order to achieve the above purpose, the utility model adopts the following technical solutions:

一种轻卡传动轴安装定位结构,用于轻卡传动轴与车架横梁的连接,包括支撑块、设在轻卡传动轴上设有转动座,所述轻卡传动轴穿过转动座与转动座形成转动连接,所述转动座的两侧均设有连接耳,所述连接耳上设有连接孔;所述支撑块的顶面为支撑平面,所述支撑块的底面为支撑斜面,所述支撑块的两端均设有与连接孔一一对应的长槽孔,所述支撑块的支撑斜面的中心设有U形通槽,所述长槽孔与U形通槽的底面贯通,所述支撑块的支撑面与车架横梁的顶面焊接固定,所述连接耳上的连接孔处通过螺栓、螺母与长槽孔连接;所述连接耳与支撑平面之间设有补偿垫片,所述补偿垫片上设有与长槽孔一一对应的避让槽孔。A light truck drive shaft installation and positioning structure is used for the connection between the light truck drive shaft and the frame beam, including a support block, and a rotating seat is arranged on the light truck drive shaft, and the light truck drive shaft passes through the rotating seat and forms a rotation with the rotating seat. The two sides of the rotating seat are provided with connecting ears, and the connecting ears are provided with connecting holes; the top surface of the support block is a support plane, the bottom surface of the support block is a support slope, and the support block Both ends are provided with long slot holes corresponding to the connecting holes one-to-one, the center of the support slope of the support block is provided with a U-shaped through slot, the long slot hole and the bottom surface of the U-shaped through slot pass through, the support The support surface of the block is welded and fixed to the top surface of the frame beam, and the connection holes on the connection ears are connected with the long slot holes by bolts, nuts; a compensation gasket is arranged between the connection ears and the support plane, and the The compensation gasket is provided with avoidance slot holes corresponding to the long slot holes one-to-one.

安装前,将支撑块的支撑斜面与车架横梁接触后,通过角度测量仪测量支撑平面与车架基准面(车架的某一个位置取一个基准面)之间的夹角,将该角度与轻卡传动轴所需要的角度进行比较,如果该角度与轻卡传动轴的安装角度一致时,将支撑块与车架横梁顶面焊接固定,再将连接耳、补偿垫片通过螺栓螺母与支撑块固定,此时轻卡传动轴的轴线与车架之间的夹角即为所需要的夹角;如果角度测量仪检测的角度与所需要的角度不一致时,记录下角度差,取下支撑块,通过铣床对支撑斜面进行定量的铣削作业,铣削后将支撑块的支撑斜面与车架横梁接触,再次检测角度,检测后角度满足需求,将支撑块与车架横梁顶面焊接固定,最后将将连接耳、补偿垫片通过螺栓螺母与支撑块固定;由于支撑斜面经过铣削后会导致最后的位置高度存在差异,通过选择不同厚度的补偿垫片以补偿该高度差。该种安装定位结构能针对具体的车架对支撑块进行处理(支撑斜面铣削加工处理),从而满足轻卡传动轴安装后的角度需求,确保轻卡传动轴安装后的角度精度。Before installation, after contacting the support slope of the support block with the frame beam, measure the angle between the support plane and the frame reference plane (a reference plane at a certain position of the frame) with an angle measuring instrument, and use the angle measuring instrument to measure the angle between the support plane and the frame reference plane. Compare the angle required by the light truck drive shaft. If the angle is consistent with the installation angle of the light truck drive shaft, weld the support block to the top surface of the frame beam, and then fix the connecting lugs and compensation washers to the support block with bolts and nuts. , the angle between the axis of the light truck drive shaft and the frame is the required angle; if the angle detected by the angle measuring instrument is inconsistent with the required angle, record the angle difference, remove the support block, and pass the The milling machine performs quantitative milling operations on the support inclined surface. After milling, the support inclined surface of the support block is contacted with the frame beam, and the angle is detected again. After the inspection, the angle meets the requirements. The support block and the top surface of the frame beam are welded and fixed, and finally the connection is made. The ears and compensating washers are fixed with the support block by bolts and nuts; since the support slope is milled, the final position height will be different, and the height difference can be compensated by selecting compensating washers of different thicknesses. This installation and positioning structure can process the support block (support bevel milling process) according to the specific frame, so as to meet the angle requirements of the light truck drive shaft after installation and ensure the angular accuracy of the light truck drive shaft after installation.

作为优选,所述支撑平面与支撑斜面之间构成的夹角为α,其中3°≤α≤7°。夹角为α位于该范围内,与轻卡传动轴的最终装配角度较一致,即使需要对支撑斜面进行铣削作业,铣削量也很小,铣削作业效率高。Preferably, the included angle formed between the support plane and the support slope is α, where 3°≤α≤7°. The included angle α is within this range, which is consistent with the final assembly angle of the light truck drive shaft. Even if the support slope needs to be milled, the amount of milling is small and the milling efficiency is high.

作为优选,所述支撑平面上设有若干与U形通槽底面连通的减重孔,所述补偿垫片的中心设有减重长槽。U形通槽、减重孔均是为了减轻重量,满足轻量化要求。Preferably, the support plane is provided with a number of weight-reducing holes communicating with the bottom surface of the U-shaped through groove, and the center of the compensation gasket is provided with a weight-reducing long groove. U-shaped through grooves and weight-reducing holes are all to reduce weight and meet lightweight requirements.

作为优选,所述支撑块的两端设有限位凹槽,所述补偿垫片的两端设有一一对应卡入限位凹槽内的限位凸耳;所述支撑平面的低端边缘处设有支撑凸条。补偿垫片的两端通过限位凸耳与限位凹槽限位,补偿垫片的安装更加方便。Preferably, the two ends of the support block are provided with limit grooves, and the two ends of the compensation gasket are provided with limit lugs which are correspondingly snapped into the limit grooves; the lower edge of the support plane There are support ribs. The two ends of the compensation gasket are limited by the limit lugs and the limit groove, and the installation of the compensation gasket is more convenient.

作为优选,所述支撑斜面上设有若干与倾斜方向垂直分布的锯齿。当需要对支撑斜面进行铣削作业时,锯齿使得单位面积内需要铣削的材料减少,减小铣刀的铣削阻力,提高铣刀的铣削效率。Preferably, a plurality of saw teeth distributed perpendicular to the inclined direction are provided on the support inclined surface. When the supporting inclined surface needs to be milled, the sawtooth reduces the material to be milled per unit area, reduces the milling resistance of the milling cutter, and improves the milling efficiency of the milling cutter.

因此,本实用新型具有安装方便、能调整轻卡传动轴安装角度的有益效果。Therefore, the utility model has the beneficial effects that the installation is convenient and the installation angle of the light truck transmission shaft can be adjusted.

附图说明Description of drawings

图1为本实用新型的一种结构示意图。Fig. 1 is a kind of structure schematic diagram of the utility model.

图2为图1的俯视图。FIG. 2 is a top view of FIG. 1 .

图3 为转动座、支撑块与车架横梁的连接示意图。Figure 3 is a schematic diagram of the connection between the rotating seat, the support block and the frame beam.

图4为补偿垫片与支撑块的连接示意图。FIG. 4 is a schematic diagram of the connection between the compensation gasket and the support block.

图5为图4的俯视图。FIG. 5 is a top view of FIG. 4 .

图6为图5中A-A处剖视图。FIG. 6 is a cross-sectional view at A-A in FIG. 5 .

图中:轻卡传动轴1、车架横梁2、支撑块3、支撑平面30、支撑斜面31、锯齿310、U形通槽32、减重孔33、限位凹槽34、支撑凸条35、转动座4、连接耳5、长槽孔6、螺栓7、螺母8、补偿垫片9、避让槽孔90、减重长槽91、限位凸耳92。In the figure: light truck drive shaft 1, frame beam 2, support block 3, support plane 30, support slope 31, sawtooth 310, U-shaped through groove 32, weight reduction hole 33, limit groove 34, support convex strip 35, Rotating base 4 , connecting ear 5 , long slot hole 6 , bolt 7 , nut 8 , compensation washer 9 , avoidance slot hole 90 , weight reduction long slot 91 , limit lug 92 .

具体实施方式Detailed ways

下面结合附图和具体实施方式对本实用新型作进一步描述:Below in conjunction with accompanying drawing and specific embodiment, the utility model is further described:

如图1、图2、图3、图4所示的一种轻卡传动轴安装定位结构,用于轻卡传动轴1与车架横梁2的连接,包括支撑块3、设在轻卡传动轴上设有转动座4,轻卡传动轴1穿过转动座4与转动座4形成转动连接,转动座4的两侧均设有连接耳5,连接耳上设有连接孔;支撑块3的顶面为支撑平面30,支撑块的底面为支撑斜面31,支撑平面与支撑斜面之间构成的夹角为α,其中3°≤α≤7°,本实施例中的α=5°,支撑斜面31上设有若干与倾斜方向垂直分布的锯齿310;如图4、图5和图6所示,支撑块3的两端均设有与连接孔一一对应的长槽孔6,支撑块3的支撑斜面的中心设有U形通槽32,长槽孔6与U形通槽的底面贯通,支撑块的支撑面与车架横梁的顶面焊接固定,连接耳5上的连接孔处通过螺栓7、螺母8与长槽孔连接;连接耳5与支撑平面之间设有补偿垫片9,补偿垫片9上设有与长槽孔一一对应的避让槽孔90,支撑平面30上设有若干与U形通槽底面连通的减重孔33,补偿垫片9的中心设有减重长槽91;支撑块3的两端设有限位凹槽34,补偿垫片9的两端设有一一对应卡入限位凹槽内的限位凸耳92,支撑平面3的低端边缘处设有支撑凸条35。As shown in Figure 1, Figure 2, Figure 3, Figure 4, a light truck drive shaft installation and positioning structure is used for the connection between the light truck drive shaft 1 and the frame beam 2, including a support block 3, which is arranged on the light truck drive shaft. There is a rotating seat 4, and the light truck drive shaft 1 passes through the rotating seat 4 to form a rotating connection with the rotating seat 4. Both sides of the rotating seat 4 are provided with connecting ears 5, and the connecting ears are provided with connecting holes; the top surface of the support block 3 is The supporting plane 30, the bottom surface of the supporting block is the supporting inclined plane 31, and the angle formed between the supporting plane and the supporting inclined plane is α, where 3°≤α≤7°, α=5° in this embodiment, and the supporting inclined plane 31 There are a number of sawtooth 310 vertically distributed with the inclined direction; as shown in Figure 4, Figure 5 and Figure 6, both ends of the support block 3 are provided with long slot holes 6 corresponding to the connecting holes one-to-one, and the support block 3 supports The center of the inclined surface is provided with a U-shaped through groove 32, the long slot hole 6 is connected to the bottom surface of the U-shaped through groove, the support surface of the support block is welded and fixed with the top surface of the frame beam, and the connecting hole on the connecting ear 5 is connected by bolts 7. , the nut 8 is connected with the long slotted hole; there is a compensation washer 9 between the connecting ear 5 and the support plane, the compensation washer 9 is provided with an avoidance slot 90 corresponding to the long slotted hole one-to-one, and the support plane 30 is provided with A number of weight-reducing holes 33 communicated with the bottom surface of the U-shaped through groove, the center of the compensation washer 9 is provided with a weight-reduction long groove 91; There is a one-to-one correspondence with the limiting lugs 92 snapped into the limiting grooves, and the lower end edge of the supporting plane 3 is provided with a supporting protruding strip 35 .

结合附图,本实用新型的原理如下:安装前,将支撑块的支撑斜面与车架横梁接触后,通过角度测量仪测量支撑平面与车架基准面(车架的某一个位置取一个基准面)之间的夹角,将该角度与轻卡传动轴所需要的角度进行比较,如果该角度与轻卡传动轴的安装角度一致时,将支撑块与车架横梁顶面焊接固定,再将连接耳、补偿垫片通过螺栓螺母与支撑块固定,此时轻卡传动轴的轴线与车架之间的夹角即为所需要的夹角;如果角度测量仪检测的角度与所需要的角度不一致时,记录下角度差,取下支撑块,通过铣床对支撑斜面进行定量的铣削作业,铣削后将支撑块的支撑斜面与车架横梁接触,再次检测角度,检测后角度满足需求,将支撑块与车架横梁顶面焊接固定,最后将将连接耳、补偿垫片通过螺栓螺母与支撑块固定;由于支撑斜面经过铣削后会导致最后的位置高度存在差异,通过选择不同厚度的补偿垫片以补偿该高度差。该种安装定位结构能针对具体的车架对支撑块进行处理(支撑斜面铣削加工处理),从而满足轻卡传动轴安装后的角度需求,确保轻卡传动轴安装后的角度精度。With reference to the accompanying drawings, the principle of the present utility model is as follows: before installation, after the support slope of the support block is in contact with the frame beam, the support plane and the frame reference plane are measured by an angle measuring instrument (a certain position of the frame is taken as a reference plane). ), compare the angle with the angle required by the light truck drive shaft. If the angle is consistent with the installation angle of the light truck drive shaft, weld the support block to the top surface of the frame beam, and then connect the connecting lugs. . The compensation gasket is fixed with the support block by bolts and nuts. At this time, the angle between the axis of the light truck drive shaft and the frame is the required angle; if the angle detected by the angle measuring instrument is inconsistent with the required angle, Record the angle difference, remove the support block, and perform quantitative milling operations on the support inclined surface through a milling machine. After milling, contact the support inclined surface of the support block with the frame beam, and check the angle again. After the inspection, the angle meets the requirements. The top surface of the frame beam is welded and fixed, and finally the connecting ears and compensation washers are fixed to the support block through bolts and nuts; since the support slope is milled, the final position height will be different, and compensation washers of different thicknesses are selected to compensate for this height difference. This installation and positioning structure can process the support block (support bevel milling process) according to the specific frame, so as to meet the angle requirements of the light truck drive shaft after installation and ensure the angular accuracy of the light truck drive shaft after installation.

以上仅为本实用新型的具体实施例,但本实用新型的技术特征并不局限于此。任何以本实用新型为基础,为解决基本相同的技术问题,实现基本相同的技术效果,所作出的简单变化、等同替换或者修饰等,皆涵盖于本实用新型的保护范围之中。The above are only specific embodiments of the present invention, but the technical features of the present invention are not limited thereto. Any simple changes, equivalent replacements or modifications made on the basis of the present invention in order to solve basically the same technical problems and achieve basically the same technical effects are all included in the protection scope of the present invention.

Claims (5)

1.一种轻卡传动轴安装定位结构,用于轻卡传动轴与车架横梁的连接,其特征是,包括支撑块、设在轻卡传动轴上设有转动座,所述轻卡传动轴穿过转动座与转动座形成转动连接,所述转动座的两侧均设有连接耳,所述连接耳上设有连接孔;所述支撑块的顶面为支撑平面,所述支撑块的底面为支撑斜面,所述支撑块的两端均设有与连接孔一一对应的长槽孔,所述支撑块的支撑斜面的中心设有U形通槽,所示长槽孔与U形通槽的底面贯通,所述支撑块的支撑面与车架横梁的顶面焊接固定,所述连接耳上的连接孔处通过螺栓、螺母与长槽孔连接;所述连接耳与支撑平面之间设有补偿垫片,所述补偿垫片上设有与长槽孔一一对应的避让槽孔。1. a light truck drive shaft installation and positioning structure, used for the connection of the light truck drive shaft and the frame beam, it is characterized in that, comprises a support block, is provided with a rotating seat on the light truck drive shaft, and the light truck drive shaft passes through the rotation The base and the rotating base form a rotating connection, the two sides of the rotating base are provided with connecting ears, and the connecting ears are provided with connecting holes; the top surface of the support block is a support plane, and the bottom surface of the support block is a support Inclined surface, both ends of the support block are provided with long slot holes corresponding to the connecting holes one-to-one, the center of the support inclined surface of the support block is provided with a U-shaped through slot, and the long slot hole and the U-shaped through slot are provided. The bottom surface runs through, the support surface of the support block and the top surface of the frame beam are welded and fixed, and the connection holes on the connection ears are connected with the long slot holes by bolts, nuts; The compensation gasket is provided with avoidance slot holes corresponding to the long slot holes one-to-one. 2.根据权利要求1所述的一种轻卡传动轴安装定位结构,其特征是,所述支撑平面与支撑斜面之间构成的夹角为α,其中3°≤α≤7°。2 . The light truck drive shaft installation and positioning structure according to claim 1 , wherein the angle formed between the support plane and the support slope is α, where 3°≤α≤7°. 3 . 3.根据权利要求1或2所述的一种轻卡传动轴安装定位结构,其特征是,所述支撑平面上设有若干与U形通槽底面连通的减重孔,所述补偿垫片的中心设有减重长槽。3. A light truck drive shaft installation and positioning structure according to claim 1 or 2, wherein the support plane is provided with a number of weight-reducing holes communicating with the bottom surface of the U-shaped through groove, and the compensation gasket There is a long slot for weight reduction in the center. 4.根据权利要求1所述的一种轻卡传动轴安装定位结构,其特征是,所述支撑块的两端设有限位凹槽,所述补偿垫片的两端设有一一对应卡入限位凹槽内的限位凸耳;所述支撑平面的低端边缘处设有支撑凸条。4 . The light truck drive shaft installation and positioning structure according to claim 1 , wherein the two ends of the support block are provided with limit grooves, and the two ends of the compensation gasket are provided with a one-to-one corresponding clamping groove. 5 . A limit lug in the limit groove; a support protruding strip is arranged at the lower end edge of the support plane. 5.根据权利要求1所述的一种轻卡传动轴安装定位结构,其特征是,所述支撑斜面上设有若干与倾斜方向垂直分布的锯齿。5 . The installation and positioning structure of a light truck transmission shaft according to claim 1 , wherein a plurality of saw teeth distributed perpendicular to the inclined direction are arranged on the support inclined surface. 6 .
CN201922335855.0U 2019-12-23 2019-12-23 Light truck transmission shaft mounting and positioning structure Expired - Fee Related CN211416959U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN116532988A (en) * 2023-04-24 2023-08-04 中国长江电力股份有限公司 Machining method for sealing groove of lower end face of movable guide vane of hydropower station

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN116532988A (en) * 2023-04-24 2023-08-04 中国长江电力股份有限公司 Machining method for sealing groove of lower end face of movable guide vane of hydropower station

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