CN211411579U - An industrial organic waste gas treatment system - Google Patents
An industrial organic waste gas treatment system Download PDFInfo
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Abstract
本实用新型公开了一种工业有机废气处理系统,包括沿气流方向依次设置的换热器、第一物理吸附装置、液体吸附装置、干燥器、第二物理吸附装置、烟囱以及气体监测装置。本实用新型先通过换热器回收余热,然后利用第一物理吸附装置进行初步过滤净化,再通过液体吸附装置进一步去除废气中的污染物质,然后进入干燥器干燥,最后再通过第二物理吸附装置进行物理吸附,对废气进行深层净化,保证排出洁净的尾气。本实用新型的液体吸附装置利用吸附液吸附废气中的大量有害有机物,可大大提高废气处理效果。本实用新型通过设置气体监测装置,能对进入系统的废气和系统排出的尾气中的主要有害有机物的含量进行监测。
The utility model discloses an industrial organic waste gas treatment system, which comprises a heat exchanger, a first physical adsorption device, a liquid adsorption device, a dryer, a second physical adsorption device, a chimney and a gas monitoring device arranged in sequence along the airflow direction. The utility model first recovers the waste heat through the heat exchanger, then uses the first physical adsorption device for preliminary filtering and purification, and then further removes the pollutants in the waste gas through the liquid adsorption device, then enters the dryer for drying, and finally passes through the second physical adsorption device. Carry out physical adsorption to deeply purify the exhaust gas to ensure the discharge of clean exhaust gas. The liquid adsorption device of the utility model utilizes the adsorption liquid to adsorb a large amount of harmful organic matter in the waste gas, which can greatly improve the waste gas treatment effect. The utility model can monitor the content of the main harmful organic substances in the exhaust gas entering the system and the exhaust gas discharged from the system by arranging a gas monitoring device.
Description
技术领域technical field
本实用新型涉及废气处理技术领域,特别涉及一种工业有机废气处理系统。The utility model relates to the technical field of waste gas treatment, in particular to an industrial organic waste gas treatment system.
背景技术Background technique
目前,工业化快速发展的同时不可避免地产生大量的有机工业废气,这些不仅会影响工厂的正常生产,而且会对环境造成严重的污染,所以,如何有效的降低工业废气所带来的污染,成为了目前迫切需要解决的问题。At present, with the rapid development of industrialization, a large amount of organic industrial waste gas is inevitably generated, which will not only affect the normal production of factories, but also cause serious pollution to the environment. Therefore, how to effectively reduce the pollution caused by industrial waste gas has become a problems that urgently need to be solved.
VOC(Volatile Organic Compound,挥发性有机物)是指常温下挥发性有机化合物的总称,在石油化工、制药、油漆、涂料、电子制造、表面防腐、制鞋、印刷以及交通运输等行业中的生产及使用过程中均会产生大量的VOC废气。VOC废气中含有甲醛、二甲苯、甲苯、丙酮、丁酮、卤素化合物等,这些化合物多数具有刺激性气味,不仅对空气质量造成极大的影响,直接接触也会对人体健康造成危害,并且VOC废气易燃的特点也造成安全隐患。常用的废气净化方法有:吸收法,吸附法,冷凝法和燃烧法等。现有的废气处理系统中有些是采用单一的手段进行处理,但往往存在废气处理效果不达标的问题,无法满足排放需求;有些采用多种手段联合处理,但往往存在系统结构复杂、处理效率低等问题。VOC (Volatile Organic Compound, volatile organic compound) refers to the general term for volatile organic compounds at room temperature, which are used in the production and production of petrochemical, pharmaceutical, paint, coating, electronic manufacturing, surface anticorrosion, shoemaking, printing and transportation industries. During use, a large amount of VOC waste gas will be generated. VOC waste gas contains formaldehyde, xylene, toluene, acetone, methyl ethyl ketone, halogen compounds, etc. Most of these compounds have irritating odors, which not only have a great impact on air quality, but also cause harm to human health through direct contact, and VOC The flammable characteristics of exhaust gas also pose a safety hazard. Commonly used exhaust gas purification methods are: absorption method, adsorption method, condensation method and combustion method. Some of the existing exhaust gas treatment systems use a single method for treatment, but often have the problem that the exhaust gas treatment effect is not up to standard and cannot meet the emission demand; some use multiple methods for joint treatment, but often the system structure is complex and the treatment efficiency is low. And other issues.
实用新型内容Utility model content
本实用新型所要解决的技术问题在于针对上述现有技术中的不足,提供一种工业有机废气处理系统。The technical problem to be solved by the utility model is to provide an industrial organic waste gas treatment system aiming at the above-mentioned deficiencies in the prior art.
为解决上述技术问题,本实用新型采用的技术方案是:一种工业有机废气处理系统,包括沿气流方向依次设置的换热器、第一物理吸附装置、液体吸附装置、干燥器、第二物理吸附装置、烟囱以及气体监测装置;In order to solve the above-mentioned technical problems, the technical scheme adopted by the present invention is: an industrial organic waste gas treatment system, comprising a heat exchanger, a first physical adsorption device, a liquid adsorption device, a dryer, a second physical adsorption device arranged in sequence along the airflow direction. Adsorption devices, chimneys and gas monitoring devices;
所述液体吸附装置包括平卧设置的柱状反应罐、设置在所述柱状反应罐内且可绕所述柱状反应罐的中心轴线转动的叶轮机构以及与所述柱状反应罐连接的吸附液循环机构;The liquid adsorption device comprises a horizontal cylindrical reaction tank, an impeller mechanism disposed in the cylindrical reaction tank and rotatable around the central axis of the cylindrical reaction tank, and an adsorption liquid circulation mechanism connected to the cylindrical reaction tank ;
所述吸附液循环机构包括通过排料管道与所述柱状反应罐连通的沉淀池、与所述沉淀池连接的氧化装置以及与所述氧化装置连通的缓冲池,所述缓冲池通过进料管道与所述柱状反应罐连通。The adsorption liquid circulation mechanism includes a sedimentation tank connected with the columnar reaction tank through a discharge pipeline, an oxidation device connected with the sedimentation tank, and a buffer tank connected with the oxidation device, and the buffer tank is connected through a feed pipeline. communicated with the columnar reaction tank.
优选的是,所述进料管道的末端连接有布料管,所述布料管设置在所述柱状反应罐内,所述布料管的管壁上开设有若干出液孔;Preferably, the end of the feed pipe is connected with a distribution pipe, the distribution pipe is arranged in the columnar reaction tank, and the pipe wall of the distribution pipe is provided with a number of liquid outlet holes;
所述排料管道与柱状反应罐上开设的吸附液排放口连通,所述进料管道与柱状反应罐上开设的吸附液入口连通;The discharge pipe is communicated with the adsorption liquid discharge port opened on the columnar reaction tank, and the feed pipe is communicated with the adsorption liquid inlet opened on the columnar reaction tank;
所述排料管道上设置有排料泵,所述进料管道上设置有进料泵。The discharge pipe is provided with a discharge pump, and the feed pipe is provided with a feed pump.
优选的是,所述柱状反应罐沿轴向的进气端部设置有主进气口,其沿径向的侧壁上设置有副进气口;所述副进气口沿所述柱状反应罐的外周边切向设置,其与所述主进气口的设置方向垂直;Preferably, a main air inlet is arranged at the air inlet end of the cylindrical reaction tank along the axial direction, and a secondary air inlet is arranged on the side wall along the radial direction; the auxiliary air inlet is arranged along the columnar reaction The outer periphery of the tank is arranged tangentially, which is perpendicular to the arrangement direction of the main air inlet;
进入该系统的废气中的一部分通过主进气管道经由所述主进气口进入所述柱状反应罐,另一部分通过副进气管道经由所述副进气口进入所述柱状反应罐。A part of the exhaust gas entering the system enters the columnar reaction tank through the main air inlet pipe through the main air inlet, and the other part enters the columnar reaction tank through the auxiliary air inlet pipe through the auxiliary air inlet.
优选的是,所述叶轮机构包括可转动设置在所述柱状反应罐内且与所述柱状反应罐的中心轴线平行的转轴以及设置在所述转轴上的吸附叶轮;Preferably, the impeller mechanism includes a rotating shaft rotatably disposed in the cylindrical reaction tank and parallel to the central axis of the cylindrical reaction tank, and an adsorption impeller disposed on the rotating shaft;
所述吸附叶轮包括固接在所述转轴上的转轮以及均匀间隔设置在所述转轮上的若干叶轮片。The adsorption impeller includes a runner fixed on the rotating shaft and a plurality of impeller blades arranged on the runner at regular intervals.
优选的是,所述吸附叶轮沿气流方向依次设置在所述转轴上的四组:第一吸附叶轮、第二吸附叶轮、第三吸附叶轮和第四吸附叶轮。Preferably, the adsorption impellers are sequentially arranged in four groups on the rotating shaft along the airflow direction: a first adsorption impeller, a second adsorption impeller, a third adsorption impeller and a fourth adsorption impeller.
所述第一吸附叶轮的叶轮片的外端还连接有驱动板;所述驱动板上开设有凹槽,所述凹槽的开设方向迎向所述副进气口的进气方向,以通过所述副进气口的气流带动所述驱动板转动,从而带动所述转轴和转轴上的其他吸附叶轮一起在所述柱状反应罐内转动。The outer end of the impeller blade of the first adsorption impeller is also connected with a driving plate; the driving plate is provided with a groove, and the opening direction of the groove faces the air intake direction of the auxiliary air inlet, so as to pass through the auxiliary air inlet. The air flow of the auxiliary air inlet drives the driving plate to rotate, thereby driving the rotating shaft and other adsorption impellers on the rotating shaft to rotate together in the cylindrical reaction tank.
优选的是,所述叶轮片的厚度由叶轮片与所述转轮的连接端向外端逐渐增大;Preferably, the thickness of the impeller blade gradually increases from the connecting end of the impeller blade and the runner to the outer end;
所述叶轮片上密集开设有沿其厚度方向贯通的通气微孔;所述通气微孔为锥形孔,其直径沿气流方向逐渐减小;The impeller blades are densely provided with ventilation micro-holes that pass through along the thickness direction thereof; the ventilation micro-holes are conical holes, and their diameters gradually decrease along the airflow direction;
所述叶轮片上沿气流方向的两侧表面上均设置有导流长槽,且所述导流长槽沿所述叶轮片的径向设置;Both sides of the impeller blade along the airflow direction are provided with long guide grooves, and the long guide grooves are arranged along the radial direction of the impeller blade;
所述叶轮片上沿气流方向的两侧表面上均覆盖设置有滤膜。Both sides of the impeller sheet along the airflow direction are covered with filter membranes.
优选的是,所述柱状反应罐的内壁的上半部分沿气流方向依次设置有第一环形挡板、第二环形挡板、第三环形挡板和第四环形挡板;且所述第一环形挡板、第二环形挡板、第三环形挡板、第四环形挡板沿气流方向分别设置在所述第一吸附叶轮、第二吸附叶轮、第三吸附叶轮和第四吸附叶轮的前端。Preferably, a first annular baffle, a second annular baffle, a third annular baffle and a fourth annular baffle are sequentially arranged on the upper half of the inner wall of the cylindrical reaction tank along the airflow direction; The annular baffle, the second annular baffle, the third annular baffle and the fourth annular baffle are respectively arranged at the front ends of the first adsorption impeller, the second adsorption impeller, the third adsorption impeller and the fourth adsorption impeller along the airflow direction .
优选的是,所述第一物理吸附装置包括第一壳体以及填充在所述第一壳体内的活性炭;Preferably, the first physical adsorption device includes a first shell and activated carbon filled in the first shell;
所述第二物理吸附装置包括第二外壳、固接在所述第二内部的两M型夹板、设置在所述两M型夹板之间的过滤层以及分别开设在所述第二外壳的下端和上端的气体入口和气体出口;The second physical adsorption device includes a second shell, two M-shaped splints fixed in the second interior, a filter layer arranged between the two M-shaped splints, and a lower end respectively opened on the second shell. and the gas inlet and gas outlet at the upper end;
所述M型夹板上开设有透气孔;The M-shaped splint is provided with ventilation holes;
所述过滤层包括由下至上依次层叠设置的尼龙层、聚丙烯纤维层、玻璃纤维层、PTFE纤维层和聚苯硫醚纤维层。The filter layer includes a nylon layer, a polypropylene fiber layer, a glass fiber layer, a PTFE fiber layer and a polyphenylene sulfide fiber layer that are sequentially stacked from bottom to top.
优选的是,所述气体监测装置包括设置在所述第一物理吸附装置的进气端处的第一气体检测组件和设置在所述第二物理吸附装置上的出气端处的第二气体检测组件。Preferably, the gas monitoring device includes a first gas detection component provided at the inlet end of the first physical adsorption device and a second gas detection component provided at the gas outlet end of the second physical adsorption device components.
优选的是,废气通过第一输气管道进入该系统,所述换热器、第一物理吸附装置沿气流方向依次设置在第一输气管道上,所述第一输气管道上还设置有第一风机;Preferably, the exhaust gas enters the system through the first gas transmission pipeline, the heat exchanger and the first physical adsorption device are sequentially arranged on the first gas transmission pipeline along the airflow direction, and the first gas transmission pipeline is also provided with the first fan;
所述柱状反应罐沿径向的侧壁上还设置有废气出口,所述柱状反应罐排出的废气经由所述废气出口通过第二输气管道输送至所述第二物理吸附装置,所述第二输气管道上还设置有第二风机;An exhaust gas outlet is also provided on the radial side wall of the cylindrical reaction tank, and the exhaust gas discharged from the cylindrical reaction tank is transported to the second physical adsorption device through the exhaust gas outlet through the second gas pipeline. The second gas pipeline is also provided with a second fan;
所述第二物理吸附装置排出的废气通过第三输气管道输送至所述烟囱。The exhaust gas discharged from the second physical adsorption device is transported to the chimney through a third gas pipeline.
本实用新型的有益效果是:本实用新型的工业有机废气处理系统,先通过换热器回收余热,然后利用第一物理吸附装置进行初步过滤净化,再通过液体吸附装置进一步去除废气中的污染物质,然后进入干燥器干燥,最后再通过第二物理吸附装置进行物理吸附,对废气进行深层净化,保证排出洁净的尾气。The beneficial effects of the present utility model are as follows: the industrial organic waste gas treatment system of the present utility model firstly recovers the waste heat through the heat exchanger, then uses the first physical adsorption device to perform preliminary filtering and purification, and then uses the liquid adsorption device to further remove the pollutants in the waste gas. , and then enter the dryer for drying, and finally carry out physical adsorption through the second physical adsorption device to deeply purify the exhaust gas to ensure the discharge of clean exhaust gas.
本实用新型的液体吸附装置利用吸附液吸附废气中的大量有害有机物,通过引入旋流方向的气流带动吸附叶轮机构、转轴转动,省去了一个驱动机构,节约了能耗,且简化了设备;吸附叶轮机构不断转动,使叶轮片能不断吸附柱状反应罐内的吸附液,保证叶轮片上的吸附液的不断补充更换,保证叶轮片上的吸附液的效果;废气旋流前进通过叶轮片,能使废气与叶轮片上的吸附液充分碰撞接触,可大大提高废气处理效果。The liquid adsorption device of the utility model utilizes the adsorption liquid to adsorb a large amount of harmful organic matter in the exhaust gas, and drives the adsorption impeller mechanism and the rotating shaft to rotate by introducing the airflow in the direction of the swirling flow, so that a driving mechanism is omitted, energy consumption is saved, and equipment is simplified; The adsorption impeller mechanism rotates continuously, so that the impeller blades can continuously adsorb the adsorption liquid in the columnar reaction tank, ensuring the continuous replenishment and replacement of the adsorption liquid on the impeller blades, and ensuring the effect of the adsorption liquid on the impeller blades; The exhaust gas and the adsorption liquid on the impeller are fully collided and contacted, which can greatly improve the exhaust gas treatment effect.
本实用新型的第二物理吸附装置通过设置多层过滤结构,能对废气进行有效的过滤,实现对废气的有效净化。The second physical adsorption device of the present utility model can effectively filter the exhaust gas and realize the effective purification of the exhaust gas by setting the multi-layer filtering structure.
本实用新型通过设置气体监测装置,能对进入系统的废气和系统排出的尾气中的主要有害有机物的含量进行监测。The utility model can monitor the content of the main harmful organic substances in the exhaust gas entering the system and the exhaust gas discharged from the system by setting the gas monitoring device.
本实用新型联合吸附液吸附和物理吸附装置吸附手段,能提高系统的废气处理效果,且本实用新型结构简单,能耗低,处理成本低。The utility model combines adsorption liquid adsorption and physical adsorption device adsorption means, which can improve the waste gas treatment effect of the system, and the utility model has the advantages of simple structure, low energy consumption and low treatment cost.
附图说明Description of drawings
图1为本实用新型的工业有机废气处理系统的结构示意图;Fig. 1 is the structural representation of the industrial organic waste gas treatment system of the present invention;
图2为本实用新型的液体吸附装置的结构示意图;Fig. 2 is the structural representation of the liquid adsorption device of the present invention;
图3为本实用新型的第一吸附叶轮的结构示意图;3 is a schematic structural diagram of the first adsorption impeller of the present invention;
图4为本实用新型的布料管的结构示意图;Fig. 4 is the structural representation of the distribution pipe of the present invention;
图5为本实用新型的驱动板的剖视结构示意图;5 is a cross-sectional structural schematic diagram of a drive plate of the present invention;
图6为本实用新型的叶轮片的剖视结构示意图;Fig. 6 is the sectional structure schematic diagram of the impeller blade of the present invention;
图7为本实用新型的一种实施例中的第二吸附叶轮的结构示意图;7 is a schematic structural diagram of a second adsorption impeller in an embodiment of the present invention;
图8为本实用新型的物理吸附装置的结构示意图。FIG. 8 is a schematic structural diagram of the physical adsorption device of the present invention.
附图标记说明:Description of reference numbers:
1—换热器;1—heat exchanger;
2—第一物理吸附装置;20—第一壳体;21—活性炭;2—the first physical adsorption device; 20—the first shell; 21—the activated carbon;
3—液体吸附装置;30—柱状反应罐;31—叶轮机构;32—吸附液循环机构;33—转轴;34—吸附叶轮;35—第一吸附叶轮;36—第二吸附叶轮;37—第三吸附叶轮;38—第四吸附叶轮;39—驱动板;300—主进气口;301—副进气口;302—废气出口;303—第一环形挡板;304—第二环形挡板;305—第三环形挡板;306—第四环形挡板;307—吸附液入口;308—吸附液排放口;320—排料管道;321—沉淀池;322—氧化装置;323—缓冲池;324—进料管道;325—布料管;326—出液孔;327—排料泵;328—进料泵;340—转轮;341—叶轮片;342—通气微孔;343—导流长槽;344—滤膜;390—凹槽;3—Liquid adsorption device; 30—Columnar reaction tank; 31—Impeller mechanism; 32—Adsorption liquid circulation mechanism; 33—Rotating shaft; 34—Adsorption impeller; 35—First adsorption impeller; 36—Second adsorption impeller; Three adsorption impellers; 38—fourth adsorption impeller; 39—drive plate; 300—main air inlet; 301—secondary air inlet; 302—exhaust gas outlet; 303—first annular baffle; 304—second
4—干燥器;4—dryer;
5—第二物理吸附装置;50—第二外壳;51—M型夹板;52—过滤层;53—气体入口;54—气体出口;520—尼龙层;521—聚丙烯纤维层;522—玻璃纤维层;523—PTFE纤维层;524—聚苯硫醚纤维层;5—Second physical adsorption device; 50—Second shell; 51—M-type splint; 52—Filter layer; 53—Gas inlet; 54—Gas outlet; 520—Nylon layer; 521—Polypropylene fiber layer; 522—Glass Fiber layer; 523—PTFE fiber layer; 524—Polyphenylene sulfide fiber layer;
6—烟囱;6—chimney;
70—第一气体检测组件;71—第二气体检测组件;70—the first gas detection component; 71—the second gas detection component;
80—第一输气管道;81—主进气管道;82—副进气管道;83—第二输气管道;84—第三输气管道;85—第一风机;86—第二风机;87—第一电磁阀;88—第二电磁阀;89—第三电磁阀。80—first gas pipeline; 81—main intake pipeline; 82—secondary intake pipeline; 83—second gas pipeline; 84—third gas pipeline; 85—first fan; 86—second fan; 87—the first solenoid valve; 88—the second solenoid valve; 89—the third solenoid valve.
具体实施方式Detailed ways
下面结合实施例对本实用新型做进一步的详细说明,以令本领域技术人员参照说明书文字能够据以实施。The present utility model will be further described in detail below with reference to the embodiments, so that those skilled in the art can implement it with reference to the description.
应当理解,本文所使用的诸如“具有”、“包含”以及“包括”术语并不排除一个或多个其它元件或其组合的存在或添加。It should be understood that terms such as "having", "comprising" and "including" as used herein do not exclude the presence or addition of one or more other elements or combinations thereof.
如图1-7所示,本实施例的一种工业有机废气处理系统,包括沿气流方向依次设置的换热器1、第一物理吸附装置2、液体吸附装置3、干燥器4、第二物理吸附装置5、烟囱6以及气体监测装置;As shown in Figures 1-7, an industrial organic waste gas treatment system in this embodiment includes a heat exchanger 1, a first physical adsorption device 2, a liquid adsorption device 3, a dryer 4, a second Physical adsorption device 5, chimney 6 and gas monitoring device;
工业有机废气进入系统后先经过换热器1回收余热,以节约能量,然后进入第一物理吸附装置2,进行初步过滤净化,再进入液体吸附装置3进一步去除废气中的污染物质,然后进入干燥器4干燥,最后再通过第二物理吸附装置5进行物理吸附,对废气进行深层净化,保证排出洁净的尾气。气体监测装置主要用于对进入系统的废气和系统排出的尾气中的主要有害有机物的含量进行监测。After the industrial organic waste gas enters the system, it first recovers the waste heat through the heat exchanger 1 to save energy, and then enters the first physical adsorption device 2 for preliminary filtering and purification, and then enters the liquid adsorption device 3 to further remove the pollutants in the exhaust gas, and then enters the drying process. The device 4 is dried, and finally the second physical adsorption device 5 is used for physical adsorption to deeply purify the exhaust gas to ensure the discharge of clean exhaust gas. The gas monitoring device is mainly used to monitor the content of the main harmful organic compounds in the exhaust gas entering the system and the exhaust gas discharged from the system.
本实施例中,液体吸附装置3包括平卧设置的柱状反应罐30、设置在柱状反应罐30内且可绕柱状反应罐30的中心轴线转动的叶轮机构31以及与柱状反应罐30连接的吸附液循环机构32;废气沿轴向穿过叶轮机构31,液体吸附装置3通过叶轮机构31反复浸染吸附液,从而吸收通过叶轮机构31的废气中的污染物。柱状反应罐30内盛装吸附液。In this embodiment, the liquid adsorption device 3 includes a horizontal
其中,柱状反应罐30沿轴向的进气端部设置有主进气口300,其沿径向的侧壁上设置有副进气口301;副进气口301沿柱状反应罐30的外周边切向设置,其与主进气口300的设置方向垂直;进入该系统的废气中的一部分通过主进气管道81经由主进气口300进入柱状反应罐30,另一部分通过副进气管道82经由副进气口301进入柱状反应罐30。The
叶轮机构31包括可转动设置在柱状反应罐30内且与柱状反应罐30的中心轴线平行的转轴33以及设置在转轴33上的吸附叶轮;柱状反应罐30内盛放有吸附液,且在优选的实施例中,吸附液的液位低于转轴33的高度,吸附液不淹及转轴33,以减弱对转轴33的腐蚀。转轴33、吸附叶轮机构31均从现有技术中选用耐腐蚀的材料,塑料或金属均可。The impeller mechanism 31 includes a
吸附叶轮34包括固接在转轴33上的转轮340以及均匀间隔设置在转轮340上的若干叶轮片341。在优选的实施例中,吸附叶轮沿气流方向依次设置在转轴33上的四组:第一吸附叶轮35、第二吸附叶轮36、第三吸附叶轮37和第四吸附叶轮38。The
第一吸附叶轮35的叶轮片341的外端还连接有驱动板39;驱动板39上开设有凹槽390,凹槽390的开设方向迎向副进气口301的进气方向,以通过副进气口301的气流带动驱动板39转动,从而带动转轴33和转轴33上的其他吸附叶轮一起在柱状反应罐30内转动。第二吸附叶轮36、第三吸附叶轮37和第四吸附叶轮38上没有驱动板39,叶轮片341的长度稍长,其余结构与第一吸附叶轮35相同。The outer end of the
本实施例中,通过副进气管道82的气流来带动吸附叶轮机构31、转轴33转动,充分利用了其他流动的动力,省去了一个驱动机构,节约了能耗,且简化了设备。副进气管道82内的气流沿柱状反应罐30的周边切向进入,为旋转方向的气流,气流到达驱动板39,对驱动板39产生旋转方向的动力,从而带动驱动板39、第一吸附叶轮35绕柱状反应罐30的轴线转动,并带动转轴33一起转动,实现转轴33上的其他吸附叶轮也一起转动。吸附叶轮不断转动,使叶轮片341能不断吸附柱状反应罐30内的吸附液,保证叶轮片341上的吸附液的不断补充更换,防止叶轮片341上的吸附液过多吸收废气而出现饱和的现象,保证叶轮片341上的吸附液的效果。主进气管道81的气流沿柱状反应罐30的轴向从左向右流动,气体通过叶轮片341上的微孔进行有害物质过滤。横向气流(主进气管道81的气流)和周向旋流(副进气管道82内的气流)复合,使废气旋流前进通过叶轮片341,能使废气与叶轮片341上的吸附液充分碰撞接触,可大大提高废气处理效果。参照图5,为叶轮片341和驱动板39沿厚度方向剖开后的主视图。参照图6,为叶轮片341沿厚度方向剖开后的侧视图。In this embodiment, the adsorption impeller mechanism 31 and the
叶轮片341的厚度由叶轮片341与转轮340的连接端向外端逐渐增大;由于The thickness of the
旋流的作用,越靠近轴线中间,气流密度相对越小,两端气流密度大,污染物相对更多,叶轮片341厚度越大,对污染物的吸附效果越强。从而能提高叶轮片341的吸附效率和效果。The effect of the swirl flow, the closer to the middle of the axis, the smaller the airflow density, the greater the airflow density at both ends, and the more pollutants. The greater the thickness of the
叶轮片341上密集开设有沿其厚度方向贯通的通气微孔342;通气微孔342为锥形孔,其直径沿气流方向逐渐减小;气体由大直径端向小直径端(由左向右)流入后,空气流速会增大,相比于圆柱孔能提高流速。The
叶轮片341上沿气流方向的两侧表面上均设置有导流长槽343,且导流长槽343沿叶轮片341的径向设置;Both sides of the
叶轮片341上沿气流方向的两侧表面上均覆盖设置有滤膜344。由于为使转轴33处于吸附液以减小腐蚀,叶轮片341浸入吸附液时,叶轮片341靠近转轮340的部分不能浸入吸附液中。通过设置导流长槽343,叶轮片341转动时,能促进叶轮片341外端的吸附液流向叶轮片341内端(靠近转轮340的部分),使整个叶轮片341上都均匀充满吸附液,提高废气处理效果。叶轮片341上沿气流方向的两侧表面上均覆盖设置有滤膜344。滤膜344能促使废气与吸附液充分接触,还能对废气产生过滤效果。滤膜344可采用碳纤维滤膜344或其他耐腐蚀的滤膜344。Both sides of the
其中,柱状反应罐30的内壁上沿气流方向依次设置有第一环形挡板303、第二环形挡板304、第三环形挡板305和第四环形挡板306;且第一环形挡板303、第二环形挡板304、第三环形挡板305、第四环形挡板306沿气流方向分别设置在第一吸附叶轮35、第二吸附叶轮36、第三吸附叶轮37和第四吸附叶轮38的前端。第一环形挡板303的环宽大于驱动板39的外端与柱状反应罐30的内壁之间的距离;其余的第二、第三、第四环形挡板306的环宽均大于其对应位置处的叶轮片341的外端与柱状反应罐30的内壁之间的距离,保证对气流的阻挡效果,避免废气不经叶轮片341过滤就直接从叶轮片341外端与柱状反应罐30的内壁之间的空隙通过,以保证废气处理效果。Wherein, the inner wall of the
在优选的实施例中,第一吸附叶轮35、第二吸附叶轮36、第三吸附叶轮37和第四吸附叶轮38上的叶轮片341的数量依次为3片、4片、6片和8片,都均匀间隔设置(图7示出了第二吸附叶轮36的结构图)。在一定范围内,叶轮片341数量越多,吸附效果越好,第一吸附叶轮35、第二吸附叶轮36、第三吸附叶轮37和第四吸附叶轮38一起转动,从而使第一吸附叶轮35、第二吸附叶轮36、第三吸附叶轮37和第四吸附叶轮38的废气处理效果依次增强,废气通过四组叶轮片341分层依次处理,且对废气中污染物质的吸附效果越来越强,能大大提高对废气中的有害物质的吸附效果。In a preferred embodiment, the number of
上述各实施例中,吸附液选择领域内常用的试剂即可,如酸液或碱液。例如:氢氧化钠溶液、氨水、次氯酸钠、二乙丙醇胺等等。本领域内的人员依据具体的废气中的主要污染物的成分在现有的吸附液中进行选择即可,本实用新型中不做具体的限定。In the above-mentioned embodiments, the adsorption liquid may be selected from a reagent commonly used in the field, such as acid liquid or alkali liquid. For example: sodium hydroxide solution, ammonia water, sodium hypochlorite, diethylpropanolamine, etc. Those skilled in the art can select from the existing adsorption liquids according to the specific components of the main pollutants in the exhaust gas, which are not specifically limited in the present invention.
吸附液循环机构32包括通过排料管道320与柱状反应罐30连通的沉淀池321、与沉淀池321连接的氧化装置322以及与氧化装置322连通的缓冲池323,缓冲池323通过进料管道324与柱状反应罐30连通。进料管道324的末端连接有布料管325,布料管325设置在柱状反应罐30内,布料管325的管壁上开设有若干出液孔326;排料管道320与柱状反应罐30上开设的吸附液排放口308连通,进料管道324与柱状反应罐30上开设的吸附液入口307连通;排料管道320上设置有排料泵327,进料管道324上设置有进料泵328。吸附液循环机构32用于对使用后的吸附液进行排放、再生,然后将再生的吸附液重新输送至柱状反应罐30。进料管道324上设置出液孔326,便于吸附液均匀进入柱状反应罐30。其中,氧化装置322为铁炭微电解反应塔或芬顿氧化塔等,铁炭微电解反应塔和芬顿氧化塔内均发生的是高级氧化,都可将吸附液中难降解的有机物氧化分解为二氧化碳和水等无机物,彻底消除对环境的污染。The adsorption liquid circulation mechanism 32 includes a
具体的:柱状反应罐30中的吸附液吸附处理大量废气后,会产生大量的废物,且其中的吸附液会趋向吸附饱和,对废气中的污染物的吸附效果会显著下降,此时需要对吸附液进行排废料以及更换新的吸附液。此时,通过排料管道320将吸附液排出至沉淀池321进行沉降,溢流再进入氧化装置322,吸附液中的大量有害有机物分解为二氧化碳和水等无机物,处理后的吸附液可重新使用,实现吸附液再生,再生的吸附液再进入缓冲池323存储,最后通过进料管道324进入柱状反应罐30重新使用。沉淀池321的底流淤泥则可进入到污泥浓缩池进行处理,最后得到泥饼。通过吸附液循环机构32能将有机污染物分解为无机物,不会产生二次污染,且还能实现吸附液的循环再生,节约了处理成本。Specifically: after the adsorption liquid in the
第一物理吸附装置2包括第一壳体20以及填充在第一壳体20内的活性炭21;活性炭21具有很好的吸附效果,能对废气进行初步处理,除去其中的大量颗粒物和污染物。The first physical adsorption device 2 includes a first shell 20 and activated carbon 21 filled in the first shell 20; the activated carbon 21 has a good adsorption effect, and can perform preliminary treatment on the exhaust gas to remove a large amount of particulate matter and pollutants therein.
第二物理吸附装置5包括第二外壳50、固接在第二内部的两M型夹板51、设置在两M型夹板51之间的过滤层52以及分别开设在第二外壳50的下端和上端的气体入口53和气体出口54;The second physical adsorption device 5 includes a
M型夹板51上开设有透气孔;The M-
过滤层52包括由下至上依次层叠设置的尼龙层520、聚丙烯纤维层521、玻璃纤维层522、PTFE纤维层523和聚苯硫醚纤维层524。The filter layer 52 includes a
第二物理吸附装置5主要是通过过滤层52对进入的气体进行深层过滤,保证最终排出洁净的气体。通过设置M型夹板51,使各过滤层52均呈M型层叠设置,M型相对于平面,能增大有效过滤面积,提高净化效果。尼龙层520提供外层保护。聚丙烯纤维层521具有多孔结构,具有极好的吸附效果,且吸附速率高,机械性能和耐腐蚀性能佳;玻璃纤维层522对大部分有机物、无机物均具有很好的吸附效果,且机械强度高,还具有很好的耐候、耐腐性能,将其设置于内层,能显著提高过滤层52的强度,延长其使用寿命。PTFE纤维层523具有优秀的吸附性能及良好的机械性能,能大量吸收多种有害物质。聚苯硫醚纤维层524孔隙率高、纳污量大、耐压性好、能进行深层过滤。本实用新型通过依次层叠设置的多层过滤结构,能对废气进行有效的过滤,实现对废气的有效净化。The second physical adsorption device 5 mainly performs deep filtration on the incoming gas through the filter layer 52 to ensure the final discharge of clean gas. By arranging the M-shaped
废气通过第一输气管道80进入该系统,换热器1、第一物理吸附装置2沿气流方向依次设置在第一输气管道80上,第一输气管道80上还设置有第一风机85;The exhaust gas enters the system through the first gas transmission pipeline 80. The heat exchanger 1 and the first physical adsorption device 2 are sequentially arranged on the first gas transmission pipeline 80 along the airflow direction. The first gas transmission pipeline 80 is also provided with a first fan 85;
柱状反应罐30沿径向的侧壁上还设置有废气出口302,柱状反应罐30排出的废气经由废气出口302通过第二输气管道83输送至第二物理吸附装置5,第二输气管道83上还设置有第二风机86;A
第二物理吸附装置5排出的废气通过第三输气管道84输送至烟囱6。The exhaust gas discharged from the second physical adsorption device 5 is transported to the chimney 6 through the
在进一步优选的实施例中,气体监测装置包括设置在第一物理吸附装置2的进气端处的第一气体检测组件70和设置在第二物理吸附装置5上的出气端处的第二气体检测组件71。第一气体检测组件70和第二气体检测组件71用于对进入系统的废气和系统排出的尾气中的主要有害有机物的含量进行检测,以便于了解系统的入料情况和最终排出的气体是否达标。两个气体检测组件均集成有多个气体传感器,用于检测多种气体的含量,本实施例中,三个气体检测组件均集成有甲醛传感器、二甲苯传感器、甲苯传感器、丙酮传感器和丁酮传感器;用于检测甲醛、二甲苯、甲苯、丙酮、丁酮。气体检测组件可在现有技术中选择具有对应功能的传感器即可,具体型号根据实际情况选择即可,本实用新型中不需做限定。当然,针对不同组成的来源废气,可集成选择具有不同种类的气体检测功能的传感器,领域内的技术人员根据实际情况选择即可。In a further preferred embodiment, the gas monitoring device includes a first gas detection component 70 disposed at the inlet end of the first physical adsorption device 2 and a second gas disposed at the gas outlet end of the second physical adsorption device 5
其中,系统还包括控制器(采用领域内的常规控制器或是采用计算机控制)与显示器,两个气体检测组件均与显示器、控制器连接(无线或有线),显示器可显示两个气体检测组件各自的检测结果,以供用户获取。副进气管道82上设置有第一电磁阀87,排料管道320上设置有第二电磁阀88,进料管道324上设置有第三电磁阀89,通过控制器可对第一电磁阀87、第二电磁阀88、第三电磁阀89进行控制。通过第一电磁阀87可控制进入副进气管道82的废气的流量,第二电磁阀88、第三电磁阀89实现吸收液排料、进料的控制。控制器还与第一风机85、第二风机86、进料泵328、排料泵327连接,通过控制器可对各风机、泵进行控制(开关、功率大小等)。控制器上可设置控制面板,以进行人工控制。Among them, the system also includes a controller (using a conventional controller in the field or using a computer control) and a display, the two gas detection components are connected to the display and the controller (wireless or wired), and the display can display the two gas detection components The respective test results are available for users to obtain. A
本系统的工作流程为:工业有机废气通过第一输气管道80进入,在第一风机85作用下,经过换热器1回收余热、第一物理吸附装置2初步过滤处理;然后废气分为两部分,一部分通过主进气管道81经由主进气口300进入柱状反应罐30,另一部分通过副进气管道82经由副进气口301进入柱状反应罐30;在第二风机86作用下,柱状反应罐30的废气经由废气出口302通过第二输气管道83输送至第二物理吸附装置5,进行进一步过滤处理;最后,第二物理吸附装置5排出的干净的废气通过第三输气管道84输送至烟囱6,再外排。The working process of the system is as follows: the industrial organic waste gas enters through the first gas transmission pipeline 80, and under the action of the first fan 85, the waste heat is recovered by the heat exchanger 1, and the first physical adsorption device 2 is preliminarily filtered and processed; then the waste gas is divided into two parts part, one part enters the
尽管本实用新型的实施方案已公开如上,但其并不仅仅限于说明书和实施方式中所列运用,它完全可以被适用于各种适合本实用新型的领域,对于熟悉本领域的人员而言,可容易地实现另外的修改,因此在不背离权利要求及等同范围所限定的一般概念下,本实用新型并不限于特定的细节。Although the embodiments of the present invention have been disclosed as above, they are not limited to the applications listed in the description and the embodiments, and can be applied to various fields suitable for the present invention. For those skilled in the art, Additional modifications may readily be implemented, therefore, the invention is not limited to the specific details without departing from the general concept defined by the claims and the scope of equivalents.
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