CN211401141U - Cutter diameter measuring device of end milling cutter - Google Patents
Cutter diameter measuring device of end milling cutter Download PDFInfo
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- CN211401141U CN211401141U CN202020213599.8U CN202020213599U CN211401141U CN 211401141 U CN211401141 U CN 211401141U CN 202020213599 U CN202020213599 U CN 202020213599U CN 211401141 U CN211401141 U CN 211401141U
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Abstract
本实用新型公开了一种立铣刀刀径测量装置。包括底座,底座上设有X、Y、Z轴滑块模组,X、Y、Z轴滑块模组与机械手连接,底座上沿Y轴正方向依次设有刀具待测台和检测机构;所述的检测机构包括固定基板,固定基板上设有能沿Y轴方向滑移的检测台,在检测台沿Y轴正向的延伸方向上设有刀径检测传感器;检测台上固设有Z向微调丝杠模组,Z向微调丝杠模组的滑块上连接有一对用于定位铣刀的定位V型块;所述的定位V型块上方还设有能在Y、Z向上滑移的,且能压紧并带动铣刀转动的压紧机构。本实用新型具有效率高、精度高,适用性强的特点。
The utility model discloses a tool diameter measuring device for an end mill. Including a base, the base is provided with X, Y, Z axis slider modules, the X, Y, Z axis slider modules are connected with the manipulator, and the base is provided with a tool to be tested and a detection mechanism along the positive direction of the Y axis; The detection mechanism includes a fixed base plate, a detection table capable of sliding along the Y-axis direction is arranged on the fixed base plate, and a tool diameter detection sensor is arranged on the detection table along the positive extension direction of the Y-axis; the detection table is fixed with Z-direction fine-tuning screw module, the slider of Z-direction fine-tuning screw module is connected with a pair of positioning V-shaped blocks for positioning the milling cutter; A sliding pressing mechanism that can compress and drive the milling cutter to rotate. The utility model has the characteristics of high efficiency, high precision and strong applicability.
Description
技术领域technical field
本实用新型涉及机加工刀具检测领域,特别是一种立铣刀刀径测量装置。The utility model relates to the field of machining tool detection, in particular to a tool diameter measuring device for an end mill.
背景技术Background technique
目前,金属切削加工是制造零件主要的加工制造方法,切削刀具是支撑和促进切削加工技术进步的关键因素。高效数控机床的广泛应用使现代切削加工技术发展到了一个新阶段,高精度的刀具是使昂贵的数控机床充分发挥其高效加工能力的基本前提。刀径的测量是刀具精度检测的重要环节,刀径测量包括对刀具的直径、锥度、圆跳动的测量。目前业内刀径测量装置的关键技术有两种关键技术,一种是直接CCD光源影像法,一种是激光扫描法,这两种关键技术若采用人手去进行人工的上下料,这将会造成:1、效率缓慢,不能及时取出已测刀具;2、对检测工位造成定位误差;3、不能及时对已检刀具好坏做出判断;4、增加刀径检测的成本。即存在效率低、测量精度低的问题,部分刀径测量装置只能对单一刀柄直径进行测量,存在柔性化设计不足的缺点。At present, metal cutting is the main manufacturing method for manufacturing parts, and cutting tools are the key factor to support and promote the progress of cutting technology. The wide application of high-efficiency CNC machine tools has brought the development of modern cutting technology to a new stage. The measurement of the tool diameter is an important part of the tool accuracy detection. The tool diameter measurement includes the measurement of the diameter, taper and circular runout of the tool. At present, there are two key technologies for the tool diameter measurement device in the industry, one is the direct CCD light source imaging method, and the other is the laser scanning method. If these two key technologies are used for manual loading and unloading, this will cause : 1. The efficiency is slow, and the tested tool cannot be taken out in time; 2. The positioning error is caused to the detection station; 3. The quality of the tested tool cannot be judged in time; 4. The cost of tool radius detection is increased. That is to say, there are problems of low efficiency and low measurement accuracy. Some tool diameter measuring devices can only measure the diameter of a single tool shank, which has the disadvantage of insufficient flexible design.
实用新型内容Utility model content
本实用新型的目的在于,提供一种立铣刀刀径测量装置。本实用新型具有效率高、精度高,适用性强的特点。The purpose of the utility model is to provide an end mill tool diameter measuring device. The utility model has the characteristics of high efficiency, high precision and strong applicability.
本实用新型的技术方案:一种立铣刀刀径测量装置,包括底座,底座上设有X、Y、Z轴滑块模组,X、Y、Z轴滑块模组与机械手连接,底座上沿Y轴正方向依次设有刀具待测台和检测机构;所述的检测机构包括固定基板,固定基板上设有能沿Y轴方向滑移的检测台,在检测台沿Y轴正向的延伸方向上设有刀径检测传感器;检测台上固设有Z向微调丝杠模组,Z向微调丝杠模组的滑块上连接有一对用于定位铣刀的定位V型块;所述的定位V型块上方还设有能在Y、Z向上滑移的,且能压紧并带动铣刀转动的压紧机构。The technical scheme of the utility model is as follows: an end mill tool diameter measuring device, comprising a base, an X, Y, Z axis slider module is arranged on the base, the X, Y, Z axis slider module is connected with a manipulator, the base is A tool-to-be-measured table and a detection mechanism are arranged in sequence along the positive direction of the Y-axis; the detection mechanism includes a fixed base plate, and a detection table capable of sliding along the Y-axis direction is arranged on the fixed base plate. There is a tool diameter detection sensor in the extending direction of the machine; a Z-direction fine-tuning screw module is fixed on the detection table, and a pair of positioning V-shaped blocks for positioning the milling cutter are connected to the slider of the Z-direction fine-tuning screw module; A pressing mechanism capable of sliding in the Y and Z directions and capable of pressing and driving the milling cutter to rotate is also provided above the positioning V-shaped block.
前述的立铣刀刀径测量装置中,所述的压紧机构包括电机,电机与同步带模组连接,同步带模组与压紧轮连接,压紧轮处于定位V型块上方。In the aforementioned end mill tool diameter measuring device, the pressing mechanism includes a motor, the motor is connected with the synchronous belt module, the synchronous belt module is connected with the pressing wheel, and the pressing wheel is above the positioning V-shaped block.
前述的立铣刀刀径测量装置中,所述的压紧机构与Z向滑台气缸连接,Z向滑台气缸与Y向滑台气缸连接,Y向滑台气缸与检测台连接;所述的电机穿过固设于Z向滑台气缸上的连接座与同步带模组连接。In the aforementioned end mill tool diameter measuring device, the pressing mechanism is connected to the Z-direction slide cylinder, the Z-direction slide cylinder is connected to the Y-direction slide cylinder, and the Y-direction slide cylinder is connected to the testing table; the The motor is connected to the synchronous belt module through the connecting seat fixed on the cylinder of the Z-direction sliding table.
前述的立铣刀刀径测量装置中,所述的刀具待测台包括固定板,固定板上并排设置有压板,压板上设有夹持滑动槽,夹持滑动槽通过夹持弹簧与夹持块连接;夹持块成对地设置于两相邻压板的间隙间。In the aforementioned end mill tool diameter measuring device, the tool to be tested includes a fixed plate, the fixed plate is provided with pressure plates side by side, the pressure plate is provided with a clamping sliding groove, and the clamping sliding groove is connected with the clamping spring by the clamping spring. The blocks are connected; the clamping blocks are arranged in pairs between the gaps between the two adjacent pressing plates.
前述的立铣刀刀径测量装置中,每条所述的间隙间能并排设置一对以上的夹持块。In the aforementioned end mill tool diameter measuring device, more than one pair of clamping blocks can be arranged side by side between each of the gaps.
前述的立铣刀刀径测量装置中,所述的机械手包括连接板,连接板与转向气缸铰接,转向气缸还与铰接于连接板上的转向块铰接,转向块与仿生手腕连接,仿生手腕内部具有抓取滑槽,抓取滑槽与活塞杆滑动连接,活塞杆一端与抓取弹簧连接,另一端经连杆与仿生手爪铰接,仿生手爪还与仿生手腕铰接。In the aforementioned end mill tool diameter measurement device, the manipulator includes a connecting plate, the connecting plate is hinged with the steering cylinder, the steering cylinder is also hinged with the steering block hinged on the connecting plate, the steering block is connected with the bionic wrist, and the inside of the bionic wrist is hinged. The grabbing chute is slidably connected with the piston rod, one end of the piston rod is connected with the grabbing spring, the other end is hinged with the bionic gripper via the connecting rod, and the bionic gripper is also hinged with the bionic wrist.
前述的立铣刀刀径测量装置中,用于定位铣刀的一对定位V型块的其中一块还能沿Y向滑移。In the aforementioned end mill tool diameter measuring device, one of the pair of positioning V-shaped blocks for positioning the milling cutter can also slide along the Y direction.
有益效果beneficial effect
与现有技术相比,本实用新型解决了传统立铣刀刀径测量装置效率低、精度低、柔性化设计不足的缺点;本实用新型在底座上设置有能沿X、Y、Z向移动的机械手,并在底座上沿Y轴正方向依次设有刀具待测台和检测机构;检测机构包括能够Y、Z向移动的用于定位铣刀的定位V型块,在定位V型块的Y正向延伸方向上设置刀径检测传感器;同时还在定位V型块上方还设置能Y、Z向滑移的,且能压紧并带动铣刀转动的压紧机构;该结构,机械手能够将铣刀从刀具待测台抓取到定位V型块定位后,通过压紧机构带动铣刀的旋转,即能通过刀径检测传感器,同时实现铣刀刀径、锥度、圆跳动的测量,其适用性更强。Compared with the prior art, the utility model solves the shortcomings of low efficiency, low precision and insufficient flexible design of the traditional end mill cutter diameter measuring device; The manipulator is equipped with a tool to be tested and a detection mechanism on the base along the positive direction of the Y-axis; the detection mechanism includes a positioning V-shaped block that can move in the Y and Z directions for positioning the milling cutter. A tool diameter detection sensor is arranged in the direction of the Y positive extension; at the same time, a pressing mechanism that can slide in the Y and Z directions is also arranged above the positioning V-shaped block, and can press and drive the milling cutter to rotate; this structure, the manipulator can After the milling cutter is grasped from the tool waiting table to the positioning V-shaped block, the rotation of the milling cutter is driven by the pressing mechanism, that is, the cutter diameter detection sensor can be used to measure the cutter diameter, taper and circular runout. Its applicability is stronger.
本实用新型通过压紧机构带动刀柄在定位V型块上转动,其回转精度更高,从而提高了检测精度,此外定位V型块能够使直径大小不同的两把立铣刀的轴线能处于同一条直线上,测量灵活性更强。本实用新型能够一次性成批地将多个铣刀夹持于刀具待测台,在成批检测时,无需频繁对铣刀进行人工夹持,不仅更加方便,效率更高,而且提高了设备重复定位精度,进一步提高了设备的测量精度。The utility model drives the tool shank to rotate on the positioning V-shaped block through the pressing mechanism, and the rotation accuracy is higher, thereby improving the detection accuracy. On the same straight line, the measurement flexibility is more. The utility model can clamp a plurality of milling cutters on the tool-to-be-measured table in batches at one time, and does not need to manually clamp the milling cutters frequently during batch detection, which is not only more convenient and efficient, but also improves the equipment. Repeated positioning accuracy further improves the measurement accuracy of the equipment.
本实用新型实现了立铣刀刀径测量装置的柔性化设计,能对不同刀柄直径的立铣刀进行测量,适用于生产大批量立铣刀的刀径检测。The utility model realizes the flexible design of the tool diameter measuring device of the end mill, can measure the end mills with different shank diameters, and is suitable for the tool diameter detection of the end mills produced in large quantities.
综上所述,本实用新型具有效率高、精度高,适用性强的特点。To sum up, the utility model has the characteristics of high efficiency, high precision and strong applicability.
附图说明Description of drawings
图1是本实用新型的结构示意图;Fig. 1 is the structural representation of the present utility model;
图2是本实用新型背面视角的结构示意图;Fig. 2 is the structural representation of the rear view angle of the present utility model;
图3是检测机构的结构示意图;Fig. 3 is the structural representation of detection mechanism;
图4是压紧机构的结构示意图;Fig. 4 is the structural representation of pressing mechanism;
图5是机械手的结构示意图;Fig. 5 is the structural representation of manipulator;
图6是机械手的仰视图;Fig. 6 is the bottom view of the manipulator;
图7是刀具待测台的结构示意图;Figure 7 is a schematic diagram of the structure of the tool to be tested;
图8是刀具待测台的主视图。Fig. 8 is a front view of the tool test stand.
附图中的标记为:1-底座,2-X、Y、Z轴滑块模组,3-机械手,31-连接板,32-转向气缸,33-转向块,34-仿生手腕,35-抓取滑槽,36-活塞杆,37-抓取弹簧,38-连杆,39-仿生手爪,4-刀具待测台,41-固定板,42-压板,43-夹持滑动槽,44-夹持弹簧,45-夹持块,5-检测机构,51-固定基板,52-检测台,53-刀径检测传感器,54-Z向微调丝杠模组,55-定位V型块,56-压紧机构,561-电机,562-连接座,563-同步带模组,564-压紧轮,57-Z向滑台气缸,58-Y向滑台气缸。The symbols in the drawings are: 1- base, 2- X, Y, Z axis slider module, 3- manipulator, 31- connecting plate, 32- steering cylinder, 33- steering block, 34- bionic wrist, 35- Grab chute, 36-piston rod, 37-grab spring, 38-connecting rod, 39-bionic gripper, 4-tool to be tested, 41-fixing plate, 42-pressing plate, 43-clamping sliding groove, 44-Clamping spring, 45-Clamping block, 5-Detection mechanism, 51-Fixed base plate, 52-Detection table, 53-Tool diameter detection sensor, 54-Z-direction fine-tuning screw module, 55-Positioning V-block , 56-compression mechanism, 561-motor, 562-connector, 563-synchronous belt module, 564-compression wheel, 57-Z to slide cylinder, 58-Y to slide cylinder.
具体实施方式Detailed ways
下面结合附图和实施例对本实用新型作进一步的说明,但并不作为对本实用新型限制的依据。The present utility model will be further described below in conjunction with the accompanying drawings and embodiments, but not as a basis for limiting the present utility model.
实施例。一种立铣刀刀径测量装置,构成如图1-图8所示,包括底座1,底座1上设有X、Y、Z轴滑块模组2,X、Y、Z轴滑块模组2与机械手3连接,底座1上沿Y轴正方向依次设有刀具待测台4和检测机构5;所述的检测机构5包括固定基板51,固定基板51上设有能沿Y轴方向滑移的检测台52,在检测台52沿Y轴正向的延伸方向上设有刀径检测传感器53;检测台52上固设有Z向微调丝杠模组54,Z向微调丝杠模组54的滑块上连接有一对用于定位铣刀的定位V型块55;所述的定位V型块55上方还设有能在Y、Z向上滑移的,且能压紧并带动铣刀转动的压紧机构56。所述的X、Y、Z轴滑块模组2主要由滚珠丝杠、滑轨、电机支架、滑动块和滚珠丝杠支撑座构成,X轴滚珠丝杠支撑座及Y轴滚珠丝杠底板与支杆通过螺钉连接,参见图1,其属于常规结构,不再赘述。检测台52的Y向滑移通过常规的丝杠副模组即能实现,在此不再赘述。Example. An end mill tool diameter measuring device, as shown in Figure 1-Figure 8, includes a base 1, and the base 1 is provided with X, Y, Z
在完成所有组装之后,开始调试工作。调试X、Y、Z轴滑块模组2归零,此时的位置设为工作起使位置。调试检测位置,将铣刀刀柄放置于定位V型块55上,确认铣刀检测位置是否位于刀径检测传感器中间,如果不在,通过Y向调节检测台52滑移,和/或Z向微调丝杠模组54调节定位V型块55的Z向位置,将铣刀检测位置调整至刀径检测传感器中间;之后再测试刀径检测传感器53,用测试铣刀放于刀径检测传感器中间,在电脑上观察其是否能够采集待测铣刀的刀径信息。在完成调试工作之后,就可以立铣刀进行检测。After all the assembly is completed, the commissioning work begins. Debug the X, Y, Z
在铣刀的刀径检测时,机械手3从刀具待测台4抓取铣刀,之后经由X、Y、Z轴滑块模组2驱动,抓取的铣刀沿Y轴被送至检测机构5;之后机械手3将铣刀刀柄放置于定位V型块55上;此时压紧机构56沿Y向移动至两定位V型块55间的上方,再沿Z向下移按住两定位V型块55间的刀柄,并带动铣刀旋转,此时,刀径检测传感器53即可对铣刀的直径、锥度、圆跳动进行测量。When the tool diameter of the milling cutter is detected, the manipulator 3 grabs the milling cutter from the tool waiting table 4, and then is driven by the X, Y, Z
前述的压紧机构56包括电机561,电机561与同步带模组563连接,同步带模组563与压紧轮564连接,压紧轮564处于定位V型块55上方。The
压紧机构56带动铣刀旋转过程为:压紧机构56沿Y、Z向移动后,压紧轮564按住两定位V型块55间的刀柄;此时,电机561经同步带模组563驱动压紧轮564旋转,即可带动铣刀旋转。The
前述的压紧机构56与Z向滑台气缸57连接,Z向滑台气缸57与Y向滑台气缸58连接,Y向滑台气缸58与检测台52连接;所述的电机561穿过固设于Z向滑台气缸57上的连接座562与同步带模组563连接。The aforementioned
压紧机构56的Y向移动直接由Y向滑台气缸58驱动,Z向移动直接由Z向滑台气缸57驱动。The Y-direction movement of the
前述的刀具待测台4包括固定板41,固定板41上并排设置有压板42,压板42上设有夹持滑动槽43,夹持滑动槽43通过夹持弹簧44与夹持块45连接;夹持块41成对地设置于两相邻压板42的间隙间。该结构,待检测铣刀可以竖直放置,具体放置过程是:成对的夹持块41夹住竖立铣刀的刀柄柄端;机械手3在抓取时,直接抓住刀柄并沿Z向拔起,沿Y向移动至检测机构5,之后机械手3旋转90°将竖立的转为水平;机械时候再沿Z向移动,将铣刀刀柄平躺于定位V型块55上。The aforementioned tool test stand 4 includes a fixed
每条所述的间隙间能并排设置一对以上的夹持块41。通过该结构,能够同时夹持多把待测铣刀,使得铣刀检测可以成批进行,节约了装夹时间,提高了检测效率。More than one pair of clamping blocks 41 can be arranged side by side between each of the gaps. Through this structure, a plurality of milling cutters to be tested can be clamped at the same time, so that the milling cutter detection can be carried out in batches, the clamping time is saved, and the detection efficiency is improved.
前述的机械手3包括连接板31,连接板31与转向气缸32铰接,转向气缸32还与铰接于连接板31上的转向块33铰接,转向块33与仿生手腕34连接,仿生手腕34内部具有抓取滑槽35,抓取滑槽35与活塞杆36滑动连接,活塞杆36一端与抓取弹簧37连接,另一端经连杆38与仿生手爪39铰接,仿生手爪39还与仿生手腕34铰接。机械手3与X、Y、Z轴滑块模组2的连接通过连接板31按常规结构连接于X、Y、Z轴滑块模组2上即可。The aforementioned manipulator 3 includes a connecting
机械手3抓取、放置铣刀的过程为:机械手3移至铣刀位置后,仿生手爪39对准刀柄,之后再沿Y向稍微移动使刀柄撑开闭合的仿生手爪39,最终仿生手爪39抓住手柄,之后机械手3沿Z向移动,将刀柄拔离夹持块41;之后机械手3沿Y向移动到检测机构5上方;此时转向气缸32伸长,使转向块33带动仿生手腕34转动90°,进而使竖立的铣刀平放;之后机械手3沿Z向移动将刀柄放置在定位V型块55上,放置好后,仿生手爪39处于两定位V型块55之外;之后再由压紧机构56按住两定位V型块55间的刀柄;按住后,机械手3沿Z向移动,使刀柄脱离仿生手爪39,仿生手爪39在连杆38、活塞杆36和抓取弹簧37协同作用下回复闭合状态。The process of grasping and placing the milling cutter by the manipulator 3 is as follows: after the manipulator 3 moves to the position of the milling cutter, the
用于定位铣刀的一对定位V型块55的其中一块还能沿Y向滑移。可移动定位V型块55主要作用是实现不同长度和直径大小的立铣刀的检测定位,提高刀径检测传感器对立铣刀的刀径信息的采集精度。One of the pair of positioning V-shaped
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