CN211399739U - Gas steam engine heat exchanger combining fin plate structure and flat tube structure - Google Patents
Gas steam engine heat exchanger combining fin plate structure and flat tube structure Download PDFInfo
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- CN211399739U CN211399739U CN201922475450.7U CN201922475450U CN211399739U CN 211399739 U CN211399739 U CN 211399739U CN 201922475450 U CN201922475450 U CN 201922475450U CN 211399739 U CN211399739 U CN 211399739U
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- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 76
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 claims abstract description 61
- 239000003546 flue gas Substances 0.000 claims abstract description 61
- 238000002485 combustion reaction Methods 0.000 claims abstract description 56
- 239000000779 smoke Substances 0.000 claims abstract description 46
- 239000007789 gas Substances 0.000 claims abstract description 22
- 238000010521 absorption reaction Methods 0.000 abstract description 4
- 238000000034 method Methods 0.000 description 5
- 230000009286 beneficial effect Effects 0.000 description 4
- 241000208125 Nicotiana Species 0.000 description 3
- 235000002637 Nicotiana tabacum Nutrition 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 239000002184 metal Substances 0.000 description 2
- 230000000630 rising effect Effects 0.000 description 2
- 238000007792 addition Methods 0.000 description 1
- 239000000306 component Substances 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 239000008358 core component Substances 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 230000014759 maintenance of location Effects 0.000 description 1
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- 238000012986 modification Methods 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
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- Y02E20/30—Technologies for a more efficient combustion or heat usage
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Abstract
本实用新型涉及商用厨具领域,更具体的说是将翅片板结构与扁管结构相组合的燃气蒸汽机换热器,换热器箱体包括箱体热水区和箱体冷水区,箱体热水区的底板是翅片板,翅片板的底面设置有翅片,翅片板呈一定倾斜角度扁烟管的烟气出口端与烟气汇合管焊接连通,扁烟管为上下长、左右短的矩形管,多个扁烟管左右方向按照一定间距一字排列,相邻烟管之间的空间以及烟管上下空间均是换热水体,有利于配套的燃烧器组织燃气进行完全充分的燃烧反应,有利于产生的烟气顺畅排放,有利于高温烟气热量和低温烟气热量都较充分的吸收利用,有利于水垢的顺畅和集中排出。
The utility model relates to the field of commercial kitchen utensils, in particular to a gas steam engine heat exchanger combining a fin plate structure and a flat tube structure. The bottom plate of the hot water area is a finned plate, the bottom surface of the finned plate is provided with fins, and the finned plate is at a certain inclined angle. Short rectangular tubes on the left and right, a plurality of flat smoke tubes are arranged in the left and right directions at a certain distance, the space between adjacent smoke tubes and the space above and below the smoke tubes are all hot water bodies, which is conducive to the matching burner to organize the gas to be fully and fully The combustion reaction is conducive to the smooth discharge of the generated flue gas, the full absorption and utilization of the heat of the high-temperature flue gas and the heat of the low-temperature flue gas, and the smooth and centralized discharge of the scale.
Description
技术领域technical field
本实用新型涉及商用厨具领域,更具体的说是将翅片板结构与扁管结构相组合的燃气蒸汽机换热器。The utility model relates to the field of commercial kitchen utensils, in particular to a gas steam engine heat exchanger which combines a fin plate structure and a flat tube structure.
背景技术Background technique
商用燃气蒸汽机核心组件包括燃烧器和换热器,燃烧器组织燃气与空气混合燃烧释放热量,换热器吸收利用燃气燃烧释放的热量。从烟气排放方式划分有三种:一是利用鼓风式燃烧器的风压促进烟气排放,二是在蒸汽机排烟口利用鼓风机进风口负压强吸力促进烟气排放,三是设置烟囱、依靠热气体上升形成抽拔作用促进烟气排放。使用鼓风式燃烧器和利用鼓风机强制排烟的蒸汽机、因蒸汽机内部工作环境的温度通常都会较高,不利于电机和电子操控部件的长期稳定运行,不仅故障率较高,生产、使用和维护成本也会较高;设置烟囱、依靠热气体上升形成抽拔作用促进烟气排放的蒸汽机,虽然结构相对简单,但是目前蒸汽机产品的换热器结构、换热效能都普遍较低,难以满足人们对蒸汽机开机产生蒸汽的速度、蒸气量和能效方面的需求,因此实用新型一种设置烟囱、依靠热气体上升形成抽拔作用促进烟气排放的、将翅片板换热结构与扁管换热结构相组合地高效能蒸汽机换热器。The core components of a commercial gas steam engine include a burner and a heat exchanger. The burner organizes the mixed combustion of gas and air to release heat, and the heat exchanger absorbs the heat released by the combustion of gas. There are three types of flue gas discharge methods: one is to use the wind pressure of the blast burner to promote flue gas discharge; the other is to use the negative pressure and strong suction of the air inlet of the blower at the exhaust port of the steam engine to promote flue gas discharge; the third is to set up a chimney, Relying on the rise of hot gas to form a pulling effect to promote flue gas emission. Steam engines that use blower burners and forced smoke exhaust by blowers usually have a high temperature in the internal working environment of the steam engine, which is not conducive to the long-term stable operation of the motor and electronic control components, not only the failure rate is high, but also the production, use and maintenance. The cost will also be high; the steam engine that sets up a chimney and relies on the rising of hot gas to form a drawing effect to promote flue gas emission, although the structure is relatively simple, the heat exchanger structure and heat exchange efficiency of current steam engine products are generally low, which is difficult to meet people's needs. The speed, amount of steam and energy efficiency of steam generated by the steam engine are required. Therefore, the utility model is a chimney, relying on the rising of hot gas to form a drawing effect to promote the discharge of flue gas, and heat exchange between the fin plate heat exchange structure and the flat tube. The structure is combined with high-efficiency steam engine heat exchanger.
实用新型内容Utility model content
本实用新型主要解决的技术问题是目前蒸汽机产品的换热器结构、换热效能普遍较低的问题,提供一种设置烟囱、依靠热气体上升形成抽拔作用促进烟气排放的、将翅片板换热结构与扁管换热结构相组合的、高效能蒸汽机换热器。The technical problem that the utility model mainly solves is the problem that the heat exchanger structure and heat exchange efficiency of the current steam engine products are generally low. It is a high-efficiency steam engine heat exchanger that combines the plate heat exchange structure and the flat tube heat exchange structure.
本实用新型包括有翅片板、翅片、扁烟管、烟气汇合管、排烟口、烟囱、箱体热水区、蒸汽出口、箱体冷水区、冷水入口、燃烧器、燃烧室前围板、燃烧室下围板、燃烧室侧围板、二次空气导流板、烟气中转室。其特征是换热器箱体包括箱体热水区和箱体冷水区,箱体热水区的底板是翅片板,翅片板的底面设置有翅片,翅片板的底面设置有翅片一面下面是燃烧室,翅片板上面是换热水体,翅片板呈一定倾斜角度,倾斜角度高的那面、向上连接箱体热水区的前面板,倾斜角度低的那面、向下连接箱体冷水区的前面板,热水区前面板设置有扁烟管连接口,在热水区箱体的换热水体中设置有扁烟管,扁烟管的烟气入口端与热水区前面板设置的扁烟管连接口焊接,扁烟管的烟气出口端与烟气汇合管焊接连通,扁烟管为上下长、左右短的矩形管,多个扁烟管左右方向按照一定间距一字排列,相邻烟管之间的空间以及烟管上下空间均是换热水体,烟管内部通道两端分别与烟气中转室和烟气汇合管连通,烟气汇合管的上端是向内收口的排烟管,排烟管上端头从箱体热水区的上面板探出,排烟管上端头探出部分与烟囱插接;箱体热水区前面板的前面是燃烧室前围板,箱体热水区前面板与燃烧室前围板之间的空间是烟气中转室,燃烧室围板下面与燃烧室底围板前端头连接,燃烧室下围板后端头是二次空气导流板,二次空气导流板与箱体冷水区的前面板之间的空间是燃烧器安置区,燃烧器安置区左右端头被燃烧室侧围板封闭;The utility model comprises a fin plate, a fin, a flat smoke pipe, a flue gas confluence pipe, a smoke exhaust port, a chimney, a hot water area of a box body, a steam outlet, a cold water area of the box body, a cold water inlet, a burner, and a front of the combustion chamber. Coaming plate, lower coaming plate of combustion chamber, side coaming plate of combustion chamber, secondary air deflector, flue gas transfer chamber. It is characterized in that the heat exchanger box body includes a hot water area of the box body and a cold water area of the box body, the bottom plate of the hot water area of the box body is a fin plate, the bottom surface of the fin plate is provided with fins, and the bottom surface of the fin plate is provided with fins Below one side of the fin is the combustion chamber, and above the fin plate is the hot water exchange body. The fin plate is inclined at a certain angle. The side with a high inclination angle connects upward to the front panel of the hot water area of the box. The bottom is connected to the front panel of the cold water area of the box body, the front panel of the hot water area is provided with a connection port of a flat smoke pipe, and the hot water exchange body of the hot water area is provided with a flat smoke pipe. The connection port of the flat smoke pipe set on the front panel of the water area is welded, and the flue gas outlet end of the flat smoke pipe is welded and connected to the flue gas confluence pipe. The flat smoke pipe is a rectangular pipe with long up and down and short left and right. They are arranged in a line at a certain distance. The space between adjacent smoke pipes and the upper and lower spaces of the smoke pipes are all hot water bodies. The two ends of the internal passage of the smoke pipes are respectively connected with the flue gas transfer room and the flue gas confluence pipe. The upper end of the flue gas confluence pipe It is a smoke exhaust pipe that is closed inward. The upper end of the smoke exhaust pipe protrudes from the upper panel of the hot water area of the box body, and the protruding part of the upper end of the smoke exhaust pipe is inserted into the chimney; the front panel of the hot water area of the box body is burned. The space between the front panel of the hot water area of the box and the front panel of the combustion chamber is the flue gas transfer chamber, the lower part of the combustion chamber coaming is connected to the front end of the combustion chamber bottom coaming, and the rear end of the lower coaming of the combustion chamber is connected to the front end of the combustion chamber. The head is the secondary air guide plate, the space between the secondary air guide plate and the front panel of the cold water area of the box is the burner placement area, and the left and right ends of the burner placement area are closed by the side wall of the combustion chamber;
燃气燃烧产生的烟气从燃烧室经过翅片板的翅片之间烟道向前上方流动、经过烟气中转室改变方向流入扁烟管、从扁烟管出口流入烟气汇合管、经过排烟口流出热水区箱体、从热水区箱体外面插接的烟囱进行排放;因实用新型采用的是翅片板在水体外部和扁烟管在水体内部相结合的复式换热结构,利用翅片板的翅片在水体外部的燃烧室吸收燃烧火焰中的高温热量,通过翅片板金属传导将热量传递给箱体内部水体,能最大化的保证燃气燃烧反应过程的完整与高效,而且还可最大化减少气体流通阻力、为设置在水体内部的扁烟管吸收利用烟气中剩余低温热量减轻换热负担,同时为扁烟管设定流通阻力创造最佳条件,可在烟气排放正常的条件范围内最大化扁烟管的换热面积与换热行程,很好地化解了烟气流通阻力与换热面积与换热行程之间的矛盾,在保障燃气充分燃烧释放热量的同时、将热量吸收利用率显著提升。翅片板呈一定倾斜角度,燃烧火焰和高温烟气向前上方流动、可降低流通阻力,同时翅片板内部水体中产生的水垢也可顺倾斜角度向后下方的箱体冷水区落下,有利于水垢的全面集中排放。采用扁烟管换热结构目的是增加有效换热面积的同时最大化减少扁烟管水平方向上端面的表面积,相应加宽扁烟管之间距离,可有效减轻水垢在扁烟管表面存留几率、同时有利于产生的蒸汽从相邻扁烟管中间缝隙向上流出,对蒸汽机运行的稳定性和耐久性具有益处。The flue gas generated by the combustion of gas flows from the combustion chamber through the flue between the fins of the fin plate and flows forward and upward, changes direction through the flue gas transfer chamber and flows into the flat flue pipe, from the outlet of the flat flue pipe into the flue gas confluence pipe, and passes through the exhaust pipe. The smoke outlet flows out of the box in the hot water area, and is discharged from the chimney plugged outside the box in the hot water area; because the utility model adopts a compound heat exchange structure that combines the fin plate outside the water body and the flat smoke tube inside the water body, The fins of the fin plate are used to absorb the high temperature heat in the combustion flame in the combustion chamber outside the water body, and the heat is transferred to the water body inside the box through the metal conduction of the fin plate, which can maximize the integrity and efficiency of the gas combustion reaction process. In addition, it can also maximize the reduction of gas flow resistance, reduce the heat exchange burden for the flat smoke tube set inside the water body to absorb and utilize the remaining low-temperature heat in the flue gas, and create the best conditions for setting the flow resistance of the flat smoke tube. The heat exchange area and heat exchange stroke of the flat flue pipe are maximized within the range of normal emission conditions, and the contradiction between the flue gas flow resistance, heat exchange area and heat exchange stroke is well resolved. At the same time, the utilization rate of heat absorption is significantly improved. The fin plate is inclined at a certain angle, and the combustion flame and high-temperature flue gas flow forward and upward, which can reduce the flow resistance. At the same time, the scale generated in the water body inside the fin plate can also fall to the cold water area of the box body backward and downward along the inclined angle. Conducive to the comprehensive and centralized discharge of scale. The purpose of adopting the heat exchange structure of the flat flue pipe is to increase the effective heat exchange area while maximizing the reduction of the surface area of the upper end face of the flat flue pipe in the horizontal direction. Correspondingly, the distance between the flat flue pipes is widened, which can effectively reduce the chance of scale remaining on the surface of the flat flue pipe. , At the same time, it is conducive to the upward flow of the generated steam from the gap between the adjacent flat smoke pipes, which is beneficial to the stability and durability of the steam engine operation.
本实用新型在托盘上利用多个分火头与燃烧碗组合做功的燃烧器的有益效果为:The utility model has the beneficial effects of the burner that utilizes a plurality of split burners and a combustion bowl combined to do work on the tray:
有利于配套的燃烧器组织燃气进行完全充分的燃烧反应,有利于产生的烟气顺畅排放,有利于高温烟气热量和低温烟气热量都较充分的吸收利用,有利于水垢的顺畅和集中排出。It is beneficial for the matching burner to organize the gas to carry out a complete and sufficient combustion reaction, which is conducive to the smooth discharge of the generated flue gas, which is conducive to the full absorption and utilization of the heat of the high-temperature flue gas and the heat of the low-temperature flue gas, and is conducive to the smooth and centralized discharge of the scale. .
附图说明Description of drawings
下面结合附图和具体实施方法对本实用新型做进一步详细的说明。The present utility model will be described in further detail below in conjunction with the accompanying drawings and specific implementation methods.
图1为本实用新型将翅片板结构与扁管结构相组合的燃气蒸汽机换热器的结构示意图。FIG. 1 is a schematic structural diagram of a gas-fired steam engine heat exchanger combining a fin plate structure and a flat tube structure according to the present invention.
图中:燃烧室1;翅片板2;扁烟管3;烟气汇合管4;排烟口5;烟囱6;箱体热水区7;蒸汽出口8;箱体冷水区9;燃烧器10;燃烧室前围板11-1;燃烧室下围板11-2;燃烧室侧围板11-3;二次空气导流板12;烟气中转室冷水入口13;水垢排放口14;燃烧室15;烟气中转室16;烟气流动路径17。In the figure: combustion chamber 1; fin plate 2;
具体实施方式Detailed ways
下面结合图1说明本实施方式,本实用新型涉及一种燃气蒸汽机换热结构,更具体的说是将翅片板结构与扁管结构相组合的燃气蒸汽机换热器,包括有翅片板2、扁烟管3、烟气汇合管4、排烟口5、烟囱6、箱体热水区7、蒸汽出口8、箱体冷水区9、冷水入口13、燃烧器10、燃烧室前围板11-1、燃烧室下围板11-2、燃烧室侧围板11-3、二次空气导流板12、烟气中转室16。其特征是换热器箱体包括箱体热水区7和箱体冷水区9,箱体热水区7的底板是翅片板2,翅片板2的底面设置有翅片2-1,翅片板2的底面设置有翅片一面下面是燃烧室,翅片板上面是换热水体,翅片板2呈一定倾斜角度,倾斜角度高的那面、向上连接箱体热水区7的前面板,倾斜角度低的那面、向下连接箱体冷水区9的前面板,热水区前面板设置有扁烟管连接口,在箱体热水区7的换热水体中设置有扁烟管3,扁烟管3的烟气入口端与热水区前面板设置的扁烟管连接口焊接,扁烟管的烟气出口端与烟气汇合管4焊接连通,扁烟管3为上下长、左右短的矩形管,多个扁烟管3左右方向按照一定间距一字排列,相邻扁烟管3之间的空间以及烟管上下空间均是换热水体,扁烟管3内部通道两端分别与烟气中转室16和烟气汇合管4连通,烟气汇合管4的上端是向内收口的排烟管,排烟管上端头从箱体热水区7的上面板探出,排烟管上端头探出部分与烟囱6插接;箱体热水区7前面板的前面是燃烧室前围板11-1,箱体热水区前面板与燃烧室前围板11-1之间的空间是烟气中转室16,燃烧室前围板11-1下面与燃烧室下围板11-2前端头连接,燃烧室下围板11-2后端头是二次空气导流板12,二次空气导流板12与箱体冷水区9的前面板之间的空间是燃烧器安置区,燃烧器安置区左右端头被燃烧室侧围板11-3封闭。燃气燃烧产生的烟气从燃烧室经过翅片板2的翅片2-1之间烟道向前上方流动、经过烟气中转室16改变方向流入扁烟管3、从扁烟管3出口流入烟气汇合管4、经过排烟口流出箱体热水区7、从箱体热水区7外面插接的烟囱6进行排放;因实用新型采用的是翅片板2在水体外部和扁烟管3在水体内部相结合的复式换热结构,利用翅片板2的翅片2-1在水体外部的燃烧室吸收燃烧火焰中的高温热量,通过翅片板2金属传导将热量传递给箱体内部水体,能最大化的保证燃气燃烧反应过程的完整与高效,而且还可最大化减少气体流通阻力、为设置在水体内部的扁烟管3吸收利用烟气中剩余低温热量减轻换热负担,同时为扁烟管3设定流通阻力创造最佳条件,可在烟气排放正常的条件范围内最大化扁烟管3的换热面积与换热行程,很好地化解了烟气流通阻力与换热面积与换热行程之间的矛盾,在保障燃气充分燃烧释放热量的同时、将热量吸收利用率显著提升。翅片板2呈一定倾斜角度,燃烧火焰和高温烟气向前上方流动、可降低流通阻力,同时翅片板2内部水体中产生的水垢也可顺倾斜角度向后下方的箱体冷水区9落下,有利于水垢的全面集中排放。采用扁烟管换3热结构目的是增加有效换热面积的同时最大化减少扁烟管3水平方向上端面的表面积,相应加宽扁烟管之间距离,可有效减轻水垢在扁烟管3表面存留几率、同时有利于产生的蒸汽从相邻扁烟管中间缝隙向上流出,对蒸汽机运行的稳定性和耐久性具有益处。The present embodiment will be described below with reference to FIG. 1. The present invention relates to a heat exchange structure of a gas steam engine, more specifically a heat exchanger of a gas steam engine combining a fin plate structure and a flat tube structure, including a fin plate 2 ,
当然,上述说明并非对本实用新型的限制,本实用新型也不仅限于上述举例,本技术领域的普通技术人员在本实用新型的实质范围内所做出的变化、改型、添加或替换,也属于发面的保护范围。Of course, the above description does not limit the present utility model, and the present utility model is not limited to the above-mentioned examples. Changes, modifications, additions or replacements made by those of ordinary skill in the technical field within the essential scope of the present utility model also belong to the scope of the present utility model. The scope of protection of the face.
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