CN211394929U - Dyeing apparatus is used in production of dacron air-jet texturing yarn - Google Patents
Dyeing apparatus is used in production of dacron air-jet texturing yarn Download PDFInfo
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- CN211394929U CN211394929U CN201922095879.3U CN201922095879U CN211394929U CN 211394929 U CN211394929 U CN 211394929U CN 201922095879 U CN201922095879 U CN 201922095879U CN 211394929 U CN211394929 U CN 211394929U
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- 238000004043 dyeing Methods 0.000 title claims abstract description 44
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 12
- 229920004934 Dacron® Polymers 0.000 title 1
- 239000005020 polyethylene terephthalate Substances 0.000 title 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 77
- 239000003814 drug Substances 0.000 claims abstract description 28
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims abstract description 22
- 239000010865 sewage Substances 0.000 claims abstract description 22
- 238000003860 storage Methods 0.000 claims abstract description 17
- 229920000728 polyester Polymers 0.000 claims abstract description 14
- 229940079593 drug Drugs 0.000 claims abstract description 10
- 238000005192 partition Methods 0.000 claims description 10
- 238000007789 sealing Methods 0.000 claims description 8
- 238000004891 communication Methods 0.000 claims description 3
- 239000000975 dye Substances 0.000 description 4
- 238000004140 cleaning Methods 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 239000003153 chemical reaction reagent Substances 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000012377 drug delivery Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 239000008213 purified water Substances 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000003086 colorant Substances 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 238000000746 purification Methods 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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Abstract
本实用新型公开了一种涤纶空变丝生产用染色装置,包括底板,底板的顶部设有支撑柱,支撑柱的一端固接有染色箱,染色箱的顶部设有驱动机构以及水箱,水箱的底部连接有水管,水管的一端插入染色箱内;染色箱的一侧设有L型排水管;底板上设有过滤箱,过滤箱的顶部设有进水口,过滤箱内设有隔板,隔板的底部通孔;污水腔内设有格板,格板的顶部两侧固接有连接板,连接板之间设有过滤网层以及活性炭层;过滤箱的一侧连接有储药箱,储药箱的底部设有L型导药管,L型导药管的一端插入污水腔内;过滤箱的一侧底部连接有泵水管,泵水管远离过滤箱的一端与水箱相通连接,泵水管上安装有水泵;本实用新型将染色后的水过滤、净化后二次利用,节约水资源。
The utility model discloses a dyeing device for polyester air-transformed yarn production, comprising a bottom plate, a support column is arranged on the top of the bottom plate, one end of the support column is fixed with a dyeing box, a driving mechanism and a water tank are arranged on the top of the dyeing box, and the The bottom is connected with a water pipe, and one end of the water pipe is inserted into the dyeing box; one side of the dyeing box is provided with an L-shaped drainage pipe; There are through holes at the bottom of the plate; a grid plate is arranged in the sewage cavity, and connecting plates are fixed on both sides of the top of the grid plate, and a filter screen layer and an activated carbon layer are arranged between the connecting plates; The bottom of the medicine storage box is provided with an L-shaped drug guiding tube, and one end of the L-shaped drug guiding tube is inserted into the sewage cavity; the bottom of one side of the filter box is connected with a pump water pipe, and the end of the pump water tube away from the filter box is connected to the water tank, and the pump water pipe is connected to the water tank. A water pump is installed on the water pump; the utility model filters and purifies the dyed water for secondary use, thereby saving water resources.
Description
技术领域technical field
本实用新型涉及涤纶空变丝生产技术领域,具体为一种涤纶空变丝生产用染色装置。The utility model relates to the technical field of polyester air-transformed yarn production, in particular to a dyeing device for polyester air-transformed yarn production.
背景技术Background technique
染色就是用化学的或者其他的方法影响物质本身而使其着色,在技术允许的条件下,通过染色可以是物体呈现出人们所需要的各种颜色,染色方法不断发展,现有技术对涤纶空变丝进行染色时,染色不够均匀,且染色后的水直接排放,造成水资源的浪费。Dyeing is the use of chemical or other methods to affect the substance itself to color it. Under the conditions allowed by technology, the object can be dyed to show various colors that people need. The dyeing method is constantly developing. When the yarn is dyed, the dyeing is not uniform, and the water after dyeing is directly discharged, resulting in a waste of water resources.
实用新型内容Utility model content
本实用新型的目的在于提供一种涤纶空变丝生产用染色装置,以解决上述背景技术中提出的问题。The purpose of the present utility model is to provide a dyeing device for polyester air-transformed yarn production to solve the problems raised in the above-mentioned background technology.
为实现上述目的,本实用新型提供如下技术方案:一种涤纶空变丝生产用染色装置,包括底板,所述底板的底部设置有万向轮,使得装置移动方便,底板的顶部设有支撑柱,支撑柱远离底板的一端固接有染色箱,染色箱的顶部设有驱动机构以及水箱,驱动机构用于搅拌涤纶空变丝,使得染色均匀;水箱的底部相通连接有水管,水管远离水箱的一端插入染色箱内,水管上安装有第一电磁阀;染色箱的一侧底部相通连接有L型排水管;所述底板上于L 型排水管的下方设有过滤箱,过滤箱的顶部设有进水口,过滤箱内设有隔板,隔板将过滤箱的内部分为污水腔和净水腔,隔板的底部两侧设有相互连通的通孔;所述污水腔内设有格板,格板的顶部两侧均固接有连接板,两个连接板之间设有过滤网层以及活性炭层;所述过滤箱的一侧连接有储药箱,储药箱的底部相通连接有L型导药管,L型导药管远离储药箱的一端插入污水腔内;所述过滤箱的远离储药箱的一侧底部相通连接有泵水管,泵水管远离过滤箱的一端与水箱相通连接,泵水管上安装有水泵。In order to achieve the above purpose, the utility model provides the following technical solutions: a dyeing device for polyester air-transformed yarn production, comprising a bottom plate, the bottom of the bottom plate is provided with a universal wheel, so that the device can be moved easily, and the top of the bottom plate is provided with a support column , the end of the support column away from the bottom plate is fixed with a dyeing box. The top of the dyeing box is provided with a driving mechanism and a water tank. The driving mechanism is used to stir the polyester air-transformed yarn to make the dyeing uniform; the bottom of the water tank is connected with a water pipe, and the water pipe is far from the water tank. One end is inserted into the dyeing box, and a first solenoid valve is installed on the water pipe; the bottom of one side of the dyeing box is connected with an L-shaped drainage pipe; the bottom plate is provided with a filter box under the L-shaped drainage pipe, and the top of the filter box is provided with a filter box. There is a water inlet, the filter box is provided with a partition, the partition divides the interior of the filter box into a sewage cavity and a clean water cavity, and two sides of the bottom of the partition are provided with interconnected through holes; the sewage cavity is provided with grids. A connecting plate is fixed on both sides of the top of the grid, and a filter screen layer and an activated carbon layer are arranged between the two connecting plates; one side of the filter box is connected with a medicine storage box, and the bottom of the medicine storage box is connected in communication There is an L-shaped drug guiding tube, and the end of the L-shaped drug guiding tube away from the medicine storage box is inserted into the sewage cavity; the bottom of the side of the filter box away from the medicine storage box is connected with a pump water pipe, and the end of the pump water tube away from the filter box is connected to the bottom of the filter box. The water tanks are communicated and connected, and a water pump is installed on the pump water pipe.
优选的,所述驱动机构包括安装在染色箱顶部的驱动电机,驱动电机的底部输出端固接有转轴,转轴远离驱动电机的一端插进染色箱内,转轴的两侧等间隔设有旋转叶片。Preferably, the driving mechanism includes a driving motor installed on the top of the dyeing box, the bottom output end of the driving motor is fixed with a rotating shaft, the end of the rotating shaft away from the driving motor is inserted into the dyeing box, and the two sides of the rotating shaft are provided with rotating blades at equal intervals .
优选的,所述L型排水管的底端与进水口以及污水腔在同一竖直线上,使得染色后的水顺利进入污水腔。Preferably, the bottom end of the L-shaped drainage pipe is on the same vertical line as the water inlet and the sewage cavity, so that the dyed water can smoothly enter the sewage cavity.
优选的,所述过滤箱靠近污水腔的一侧于连接板的对应处设有与连接板相匹配的滑动孔,滑动孔内壁上设有密封层,使得污水腔内的水不易流出,密封层内活动设有竖板,竖板的一侧与连接板固接,另一侧固接有推拉杆,便于将过滤网层以及活性炭层抽出并进行清理。Preferably, the side of the filter box close to the sewage cavity is provided with a sliding hole matching the connecting plate at the corresponding position of the connecting plate, and the inner wall of the sliding hole is provided with a sealing layer, so that the water in the sewage cavity is not easy to flow out, and the sealing layer There is a vertical plate in the inner activity, one side of the vertical plate is fixed with the connecting plate, and the other side is fixed with a push-pull rod, which is convenient for pulling out and cleaning the filter screen layer and the activated carbon layer.
优选的,所述L型导药管以及L型排水管上分别安装有第二电磁阀以及第三电磁阀,第二电磁阀可以控制储药箱内化学试剂的流速;第三电磁阀可以控制染料箱内染料水的流速。Preferably, a second solenoid valve and a third solenoid valve are respectively installed on the L-shaped drug guide pipe and the L-shaped drainage pipe, the second solenoid valve can control the flow rate of the chemical reagent in the medicine storage tank; the third solenoid valve can control The flow rate of dye water in the dye tank.
与现有技术相比,本实用新型的有益效果是:Compared with the prior art, the beneficial effects of the present utility model are:
1.本实用新型通过设有驱动电机、转轴以及旋转叶片使得涤纶空变丝染色均匀。1. The utility model makes the polyester air-transformed yarn dye evenly by being provided with a driving motor, a rotating shaft and a rotating blade.
2.本实用新型通过设有过滤箱、活性炭层、过滤网层、储药箱、L型导药管、泵水管、水泵以及水箱,能将染色后的水过滤、净化后二次利用,节约水资源;通过设有滑动孔、密封层、竖板以及推拉杆,便于对过滤网层以及活性炭层清理、更换。2. The utility model is provided with a filter box, an activated carbon layer, a filter screen layer, a medicine storage box, an L-shaped drug guide pipe, a pump water pipe, a water pump and a water tank, so that the dyed water can be filtered and purified for secondary use, saving energy. Water resources; by providing sliding holes, sealing layers, vertical plates and push-pull rods, it is convenient to clean and replace the filter screen layer and the activated carbon layer.
附图说明Description of drawings
图1为本实用新型的整体结构示意图;Fig. 1 is the overall structure schematic diagram of the present utility model;
图2为本实用新型的局部放大结构示意图。FIG. 2 is a schematic diagram of a partially enlarged structure of the present invention.
图中:1、底板;2、万向轮;3、支撑柱;4、染色箱;5、水箱;6、驱动电机;7、转轴;8、旋转叶片;9、水管;10、第一电磁阀;11、L型排水管;12、过滤箱;13、进水口;14、隔板;15、通孔;16、格板;17、连接板;18、过滤网层;19、活性炭层;20、储药箱;21、L型导药管;22、泵水管;23、水泵;24、滑动孔;25、密封层;26、竖板;27、推拉杆;28、第二电磁阀;29、第三电磁阀。In the figure: 1. Bottom plate; 2. Universal wheel; 3. Support column; 4. Dyeing box; 5. Water tank; 6. Driving motor; 7. Rotating shaft; 8. Rotating blade; 9. Water pipe; Valve; 11, L-shaped drain pipe; 12, filter box; 13, water inlet; 14, partition plate; 15, through hole; 16, grid plate; 17, connecting plate; 18, filter screen layer; 19, activated carbon layer; 20. Medicine storage box; 21. L-shaped drug delivery pipe; 22. Pump water pipe; 23. Water pump; 24. Sliding hole; 25. Sealing layer; 26. Vertical plate; 27. Push-pull rod; 28. Second solenoid valve; 29. The third solenoid valve.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the implementations. example. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present invention.
在本实用新型的描述中,需要说明的是,术语“竖直”、“上”、“下”、“水平”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制。In the description of the present invention, it should be noted that the orientation or positional relationship indicated by the terms "vertical", "upper", "lower", "horizontal", etc. is based on the orientation or positional relationship shown in the accompanying drawings, only It is for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the indicated device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the present invention.
在本实用新型的描述中,还需要说明的是,除非另有明确的规定和限定,术语“设置”、“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本实用新型中的具体含义。In the description of the present invention, it should also be noted that, unless otherwise expressly specified and limited, the terms "arrangement", "installation", "connection" and "connection" should be understood in a broad sense, for example, it may be a fixed connection It can also be a detachable connection or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or an indirect connection through an intermediate medium, or the internal communication between the two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific situations.
请参阅图1-2,本实用新型提供一种技术方案:一种涤纶空变丝生产用染色装置,包括底板1,所述底板1的底部设置有万向轮2,底板1的顶部设有支撑柱3,支撑柱3远离底板1的一端固接有染色箱4,染色箱4的顶部设有驱动机构以及水箱5,水箱5的底部相通连接有水管9,水管9远离水箱5的一端插入染色箱4内,水管9上安装有第一电磁阀10;染色箱4的一侧底部相通连接有L型排水管11;所述底板1上于L型排水管11的下方设有过滤箱 12,过滤箱12的顶部设有进水口13,过滤箱12内设有隔板14,隔板14将过滤箱12的内部分为污水腔和净水腔,隔板14的底部两侧设有相互连通的通孔15;所述污水腔内设有格板16,格板16的顶部两侧均固接有连接板17,两个连接板17之间设有过滤网层18以及活性炭层19;所述过滤箱12的一侧连接有储药箱20,储药箱20的底部相通连接有L型导药管21,L型导药管 21远离储药箱20的一端插入污水腔内;所述过滤箱12的远离储药箱20的一侧底部相通连接有泵水管22,泵水管22远离过滤箱12的一端与水箱5相通连接,泵水管22上安装有水泵23。Please refer to Figures 1-2, the present utility model provides a technical solution: a dyeing device for polyester air-transformed yarn production, comprising a bottom plate 1, the bottom of the bottom plate 1 is provided with a universal wheel 2, and the top of the bottom plate 1 is provided with The
进一步的,所述驱动机构包括安装在染色箱4顶部的驱动电机6,驱动电机6的底部输出端固接有转轴7,转轴7远离驱动电机6的一端插进染色箱4 内,转轴7的两侧等间隔设有旋转叶片8。Further, the drive mechanism includes a drive motor 6 installed on the top of the
进一步的,所述L型排水管11的底端与进水口13以及污水腔在同一竖直线上。Further, the bottom end of the L-
进一步的,所述过滤箱12靠近污水腔的一侧于连接板17的对应处设有与连接板17相匹配的滑动孔24,滑动孔24内壁上设有密封层25,密封层25 内活动设有竖板26,竖板26的一侧与连接板17固接,另一侧固接有推拉杆 27。Further, the side of the
进一步的,所述L型导药管21以及L型排水管11上分别安装有第二电磁阀28以及第三电磁阀29。Further, a
工作原理:使用时,打开第一电磁阀10,水箱5内的水进入染色箱4并配合染料进行染色,启动驱动电机6,驱动电机6带动转轴7以及旋转叶片8 旋转,使得涤纶空变丝染色均匀;打开第三电磁阀29,染色箱4内的液体通过L型排水管11以及进水口13流进污水腔内,并经过过滤网层18以及活性炭层19进行吸附、过滤,打开第二电磁阀28,储药箱20内的化学试剂流进污水腔内,对过滤、净化后的污水进行化学反应,使得净化效果更好,净化后的水通过通孔15进入腔互通;启动水泵23,使得净化后的水通过泵水管 22进入水箱5内,重复上述操作,即可实现水资源的重复利用,有效节约了水资源;对活性炭层19以及过滤网层18进行清理时,手持推拉杆27并用力拽动,推拉杆27带动竖板26向外侧移动,竖板带动连接板17以及活性炭层 19、过滤网层18向外移动将其从过滤箱12内抽出,清理、更换方便。Working principle: When in use, open the
值得注意的是:整个装置通过总控制按钮对其实现控制,由于控制按钮匹配的设备为常用设备,属于现有成熟技术,再次不再赘述其电性连接关系以及具体的电路结构。It is worth noting that the whole device is controlled by the main control button. Since the equipment matched with the control button is a common equipment, it belongs to the existing mature technology, and its electrical connection relationship and specific circuit structure will not be repeated again.
尽管已经示出和描述了本实用新型的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本实用新型的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本实用新型的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes and modifications can be made to these embodiments without departing from the principles and spirit of the present invention , alternatives and modifications, the scope of the present invention is defined by the appended claims and their equivalents.
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| CN112267228A (en) * | 2020-10-26 | 2021-01-26 | 常熟市全申化纤有限公司 | Dyeing apparatus is used in polyester silk production |
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| CN112267228A (en) * | 2020-10-26 | 2021-01-26 | 常熟市全申化纤有限公司 | Dyeing apparatus is used in polyester silk production |
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