CN211388549U - A simple tool for clamping the crankshaft - Google Patents

A simple tool for clamping the crankshaft Download PDF

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Publication number
CN211388549U
CN211388549U CN201922455872.8U CN201922455872U CN211388549U CN 211388549 U CN211388549 U CN 211388549U CN 201922455872 U CN201922455872 U CN 201922455872U CN 211388549 U CN211388549 U CN 211388549U
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Prior art keywords
crankshaft
handle
clamping
tool
positioning pin
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CN201922455872.8U
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吴远乐
覃江豪
圣乔乔
吴佳莉
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Guangxi Yuchai Machinery Co Ltd
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Guangxi Yuchai Machinery Co Ltd
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Abstract

本实用新型公开了一种卡曲轴的简易工具,涉及发动机装配工具的技术领域,解决了现有技术的工作效率低且卡曲轴不可靠的技术问题。它包括手柄和两个定位销钉,所述手柄的一端设有一安装盘,所述安装盘上设有两个以上的第一安装孔,所述定位销钉可拆卸的安装在第一安装孔中。本实用新型结构合理、操作简单且省时省力,可有效可靠的转动或卡紧曲轴,提高了工作效率。

Figure 201922455872

The utility model discloses a simple tool for clamping a crankshaft, which relates to the technical field of engine assembling tools and solves the technical problems of low working efficiency and unreliable clamping of the crankshaft in the prior art. It includes a handle and two positioning pins, one end of the handle is provided with a mounting plate, the mounting plate is provided with more than two first mounting holes, and the positioning pins are detachably mounted in the first mounting holes. The utility model has the advantages of reasonable structure, simple operation, time-saving and labor-saving, and can effectively and reliably rotate or clamp the crankshaft, thereby improving the work efficiency.

Figure 201922455872

Description

一种卡曲轴的简易工具A simple tool for clamping the crankshaft

技术领域technical field

本实用新型涉及发动机装配工具的技术领域,更具体地说,它涉及一种卡曲轴的简易工具。The utility model relates to the technical field of engine assembling tools, in particular to a simple tool for clamping a crankshaft.

背景技术Background technique

在发动机装配过程中,需要将其所需要的零部件有机的组合起来装配,并且还需满足一定的工艺要求。曲轴安装完成后,再装配其他零部件时,为满足装机需求需经常将曲轴转动至特定角度,然后卡紧曲轴,以完成对其他零部件的安装,如装配活塞连杆或测量活塞凸出高度等。目前,6MK发动机在装配时,对曲轴卡紧的方式是利用撬棍顶住曲轴,在曲轴转动方向的反方向给予一定的阻力,以此卡住曲轴。而在转动曲轴时,则是使用双手摇动曲轴,以使曲轴转动。In the process of engine assembly, the required components need to be assembled organically, and certain process requirements must also be met. After the crankshaft is installed, when assembling other parts, in order to meet the installation requirements, the crankshaft needs to be rotated to a specific angle, and then the crankshaft is clamped to complete the installation of other parts, such as assembling the piston connecting rod or measuring the protruding height of the piston. Wait. At present, when the 6MK engine is assembled, the way to clamp the crankshaft is to use a crowbar to hold the crankshaft, and give a certain resistance in the opposite direction of the crankshaft rotation, so as to clamp the crankshaft. When turning the crankshaft, the crankshaft is turned by shaking the crankshaft with both hands.

现有的卡曲轴方式主要存在以下缺点:1、用撬棍顶住曲轴,需要在发动机上找到合适顶撬受力点,且不能对发动机上的其他零部件产生干扰,导致工作效率低,若撬棍出现松动,则卡不紧曲轴,可靠性差;2、因转动曲轴需要较大的力矩,用手转动曲轴的方式费时费力,而且,曲轴可能受到发动机其他负载的作用,使转动曲轴所需的力矩更加大,导致手动转动曲轴难度更加高。The existing method of clamping the crankshaft mainly has the following shortcomings: 1. To use a crowbar to hold the crankshaft, it is necessary to find a suitable force point on the engine, and it cannot interfere with other parts on the engine, resulting in low work efficiency. If the crowbar is loose, the crankshaft will not be clamped tightly, and the reliability is poor; 2. Due to the large torque required to rotate the crankshaft, it is time-consuming and laborious to rotate the crankshaft by hand. The torque is larger, making it more difficult to manually turn the crankshaft.

实用新型内容Utility model content

本实用新型要解决的技术问题是针对现有技术的不足,提供一种卡曲轴的简易工具,可有效可靠的转动或卡紧曲轴,且效率高。The technical problem to be solved by the utility model is to aim at the deficiencies of the prior art, and provide a simple tool for clamping the crankshaft, which can rotate or clamp the crankshaft effectively and reliably, and has high efficiency.

本实用新型的技术方案是在于:一种卡曲轴的简易工具,包括手柄和两个定位销钉,所述手柄的一端设有一安装盘,所述安装盘上设有两个以上的第一安装孔,所述定位销钉可拆卸的安装在第一安装孔中。The technical scheme of the utility model is as follows: a simple tool for clamping a crankshaft, comprising a handle and two positioning pins, one end of the handle is provided with a mounting plate, and the mounting plate is provided with more than two first mounting holes , the positioning pin is detachably installed in the first installation hole.

作进一步的改进,所述定位销钉的一端为半圆形的插接端,所述定位销钉的另一端为螺纹端,所述定位销钉旋接在第一安装孔中。As a further improvement, one end of the positioning pin is a semicircular plug end, the other end of the positioning pin is a threaded end, and the positioning pin is screwed into the first installation hole.

进一步的,所述安装盘的上还设有第二安装孔,所述第二安装孔内安装有吸附组件。Further, the mounting plate is further provided with a second mounting hole, and an adsorption component is mounted in the second mounting hole.

更进一步的,所述吸附组件包括磁铁,所述磁铁镶嵌在第二安装孔中。Further, the adsorption component includes a magnet, and the magnet is embedded in the second installation hole.

更进一步的,所述磁铁的端面与安装盘的端面不齐平布置。Further, the end surface of the magnet is not flush with the end surface of the mounting plate.

更进一步的,所述手柄的另一端设有一可拆卸且与手柄垂直布置的摇柄。Furthermore, the other end of the handle is provided with a detachable rocker that is vertically arranged with the handle.

有益效果beneficial effect

本实用新型的优点在于:The advantages of the present utility model are:

1.通过安装在安装盘上的定位销钉插接在曲轴上的定位孔中,再通过手柄转动曲轴或卡紧定位曲轴,不仅简单方便、省时省力,且相对于现有技术的通过人工转动曲轴的方式,还大大的提高了工作效率,也提高了卡曲轴的可靠性及稳定性。而数量多于定位销钉数量的第一安装孔则有利于定位销钉的随时更换,提高了本工具的使用寿命以及灵活性,使本工具的实用性更高。1. Insert the positioning pin installed on the mounting plate into the positioning hole on the crankshaft, and then rotate the crankshaft or clamp the positioning crankshaft through the handle, which is not only simple, convenient, time-saving and labor-saving, but also compared with the prior art through manual rotation. The crankshaft method also greatly improves the work efficiency, and also improves the reliability and stability of the crankshaft. The number of the first installation holes is greater than the number of the positioning pins, which is conducive to the replacement of the positioning pins at any time, improves the service life and flexibility of the tool, and makes the tool more practical.

2.通过吸附组件使工具吸附在曲轴上,以降低工具经常拆装而对曲轴带来损伤的风险,不仅提高了本工具的使用便捷性,还提高了本工具的实用性。2. The tool is adsorbed on the crankshaft through the adsorption component, so as to reduce the risk of damage to the crankshaft caused by the frequent disassembly and assembly of the tool, which not only improves the convenience of use of the tool, but also improves the practicability of the tool.

附图说明Description of drawings

图1为本实用新型的结构示意图;Fig. 1 is the structural representation of the utility model;

图2为本实用新型的侧面结构示意图;Fig. 2 is the side structure schematic diagram of the utility model;

图3为本实用新型的侧面剖视结构示意图。FIG. 3 is a side sectional structural schematic diagram of the utility model.

其中:1-手柄、2-定位销钉、3-安装盘、4-第一安装孔、5-第二安装孔、6-磁铁、7-摇柄。Among them: 1-handle, 2-positioning pin, 3-installation plate, 4-first installation hole, 5-second installation hole, 6-magnet, 7-rocker.

具体实施方式Detailed ways

下面结合实施例,对本实用新型作进一步的描述,但不构成对本发明的任何限制,任何人在本发明权利要求范围所做的有限次的修改,仍在本实用新型的权利要求范围内。Below in conjunction with embodiment, the present utility model is further described, but does not constitute any limitation to the present invention, and the limited number of modifications done by anyone in the scope of the claims of the present invention are still within the scope of the claims of the present utility model.

参阅图1-图3,本实用新型的一种卡曲轴的简易工具,包括手柄1和两个定位销钉2。手柄1的一端设有一安装盘3,安装盘3上设有两个以上的第一安装孔4。具体的,第一安装孔4为九个。在使用过程中,若第一安装孔4出现损坏损伤的现象,可选择其他的第一安装孔4进行使用,一方面不会影响到工作效率,另一方面还提高了本工具的使用寿命以及灵活性,实用性更高。定位销钉2可拆卸的安装在第一安装孔4中。通过两个定位销钉2的定位作用,即可使本工具有效的对曲轴进行转动或卡紧定位。操作时,将定位销钉2安装在合适的第一安装孔4中,然后将定位销钉2插接在曲轴上的定位孔中,即可通过手柄1转动曲轴或定位曲轴。其操作不仅简单方便、省时省力,且相对于现有技术的通过人工转动曲轴的方式,还大大的提高了工作效率,也提高了卡曲轴的可靠性及稳定性。1-3 , a simple tool for clamping the crankshaft of the present invention includes a handle 1 and two positioning pins 2 . One end of the handle 1 is provided with a mounting plate 3 , and the mounting plate 3 is provided with more than two first mounting holes 4 . Specifically, there are nine first installation holes 4 . During use, if the first installation hole 4 is damaged, other first installation holes 4 can be selected for use. On the one hand, the work efficiency will not be affected, and on the other hand, the service life and Flexibility and practicality are higher. The positioning pin 2 is detachably installed in the first installation hole 4 . Through the positioning function of the two positioning pins 2, the tool can effectively rotate or clamp and position the crankshaft. During operation, the positioning pin 2 is installed in the appropriate first installation hole 4, and then the positioning pin 2 is inserted into the positioning hole on the crankshaft, and the crankshaft can be rotated or positioned through the handle 1. The operation is not only simple, convenient, time-saving and labor-saving, but also greatly improves the work efficiency and the reliability and stability of the clamping crankshaft compared with the manual rotation of the crankshaft in the prior art.

本实施例的定位销钉2的一端为半圆形的插接端。半圆形的插接端起到导向作用,以使定位销钉2准确快速的插接在曲轴的定位孔中,同时还有效的避免了曲轴上的定位孔受到定位销钉2的撞击而导致受损的现象。定位销钉2的另一端为螺纹端,定位销钉2旋接在第一安装孔4中,从而使定位销钉2可快速的从安装盘3上拆卸下来,有利于定位销钉2在第一安装孔4之间快速更换。One end of the positioning pin 2 in this embodiment is a semicircular plug end. The semi-circular plug-in end plays a guiding role, so that the positioning pin 2 can be inserted into the positioning hole of the crankshaft accurately and quickly, and at the same time, the positioning hole on the crankshaft is effectively prevented from being damaged by the impact of the positioning pin 2. The phenomenon. The other end of the positioning pin 2 is a threaded end, and the positioning pin 2 is screwed into the first installation hole 4, so that the positioning pin 2 can be quickly removed from the installation plate 3, which is beneficial to the positioning pin 2 in the first installation hole 4. Quick change between.

安装盘3的上还设有第二安装孔5,第二安装孔5内安装有吸附组件。在无需对曲轴进行转动或卡紧定位时,工具可通过吸附组件吸附在曲轴上;在需要对曲轴进行转动或卡紧定位时,可直接使用吸附在曲轴上的工具,不仅提高了本工具的便捷性,还可有效的降低工具经常拆装而对曲轴带来损伤的风险,更进一步的提高了其实用性。具体的,吸附组件包括磁铁6。磁铁6镶嵌在第二安装孔5中。通过磁铁6可使本工具有效的吸附在曲轴上。本实施例的磁铁6的端面与安装盘3的端面不齐平布置。具体的,磁铁6的端面低于安装盘3的端面,用于避免曲轴直接与磁铁6接触而被磁铁6磁化使得吸附力降低而导致吸附不紧的问题。优选的,磁铁6通过非磁化的安装座安装在第二安装孔5中。非磁化的安装座可以是不锈钢安装座或铝制安装座,用于降低安装盘3的被磁化程度,从而避免了曲轴间接被磁化的问题,大大的提高了本工具吸附在曲轴上的可靠性。The mounting plate 3 is further provided with a second mounting hole 5 , and an adsorption component is mounted in the second mounting hole 5 . When the crankshaft does not need to be rotated or clamped and positioned, the tool can be adsorbed on the crankshaft through the adsorption component; when the crankshaft needs to be rotated or clamped and positioned, the tool adsorbed on the crankshaft can be directly used, which not only improves the performance of the tool Convenience can also effectively reduce the risk of damage to the crankshaft caused by frequent disassembly and assembly of tools, further improving its practicability. Specifically, the adsorption component includes a magnet 6 . The magnet 6 is embedded in the second mounting hole 5 . The tool can be effectively adsorbed on the crankshaft through the magnet 6 . The end face of the magnet 6 in this embodiment is not flush with the end face of the mounting plate 3 . Specifically, the end surface of the magnet 6 is lower than the end surface of the mounting plate 3 to avoid the problem that the crankshaft directly contacts the magnet 6 and is magnetized by the magnet 6, which reduces the adsorption force and causes the problem of weak adsorption. Preferably, the magnet 6 is mounted in the second mounting hole 5 through a non-magnetized mounting seat. The non-magnetized mounting seat can be a stainless steel mounting seat or an aluminum mounting seat, which is used to reduce the degree of magnetization of the mounting plate 3, thereby avoiding the problem of indirect magnetization of the crankshaft, and greatly improving the reliability of the tool on the crankshaft .

手柄1的另一端设有一可拆卸且与手柄1垂直布置的摇柄7。通过与手柄1垂直布置的摇柄7对曲轴进行转动或卡紧定位,使操作更加方便省力。具体的,摇柄7与手柄1螺纹连接,且摇柄7的螺纹端凸出于手柄1的端面,凸出于手柄1端面的螺纹端上设有一锁紧螺母,以避免手柄1在工作过程中出现松动掉落的现象。The other end of the handle 1 is provided with a detachable rocker 7 arranged perpendicular to the handle 1 . The crankshaft is rotated or clamped and positioned by the crank handle 7 arranged perpendicular to the handle 1, which makes the operation more convenient and labor-saving. Specifically, the crank handle 7 is threadedly connected to the handle 1, and the threaded end of the crank handle 7 protrudes from the end face of the handle 1, and a locking nut is provided on the threaded end protruding from the end face of the handle 1 to prevent the handle 1 from working during operation. The phenomenon of loosening and falling occurs.

以上所述的仅是本实用新型的优选实施方式,应当指出对于本领域的技术人员来说,在不脱离本实用新型结构的前提下,还可以作出若干变形和改进,这些都不会影响本实用新型实施的效果和专利的实用性。The above are only the preferred embodiments of the present invention. It should be pointed out that for those skilled in the art, some modifications and improvements can be made without departing from the structure of the present invention, which will not affect the present invention. The effect of the implementation of the utility model and the practicability of the patent.

Claims (6)

1. The utility model provides a simple and easy instrument of card bent axle, its characterized in that includes handle (1) and two shop bolts (2), the one end of handle (1) is equipped with a mounting disc (3), be equipped with first mounting hole (4) more than two on mounting disc (3), shop bolt (2) detachable is installed in first mounting hole (4).
2. The simple tool for clamping the crankshaft is characterized in that one end of the positioning pin (2) is a semicircular inserting end, the other end of the positioning pin (2) is a threaded end, and the positioning pin (2) is screwed in the first mounting hole (4).
3. The simple tool for clamping the crankshaft according to claim 1 or 2, wherein a second mounting hole (5) is further formed in the mounting plate (3), and an adsorption component is mounted in the second mounting hole (5).
4. The tool for facilitating the clamping of a crankshaft as claimed in claim 3, wherein the attraction component comprises a magnet (6), and the magnet (6) is embedded in the second mounting hole (5).
5. A tool for facilitating the clamping of a crankshaft according to claim 4, wherein the end surface of the magnet (6) is not arranged flush with the end surface of the mounting plate (3).
6. A simple tool for clamping a crankshaft according to claim 1, characterized in that the other end of the handle (1) is provided with a rocking handle (7) which is detachable and arranged perpendicular to the handle (1).
CN201922455872.8U 2019-12-31 2019-12-31 A simple tool for clamping the crankshaft Expired - Fee Related CN211388549U (en)

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Application Number Priority Date Filing Date Title
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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112077792A (en) * 2020-09-30 2020-12-15 广西玉柴机器股份有限公司 Engine front end wheel is set dish bent axle instrument

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112077792A (en) * 2020-09-30 2020-12-15 广西玉柴机器股份有限公司 Engine front end wheel is set dish bent axle instrument

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Granted publication date: 20200901