CN211387516U - A docking device for high-altitude pipelines - Google Patents
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Abstract
Description
技术领域technical field
本实用新型涉及管道对接技术领域,具体而言,涉及一种高空管道的对接装置。The utility model relates to the technical field of pipeline docking, in particular to a docking device for high-altitude pipelines.
背景技术Background technique
在冶金行业中,管道安装最为常见,管道安装时有多种位置,有的在底部,有的在高空,管径也有大小之分,底部管道对接较为容易方便,而高空狭窄的管道则不一样,对于安装来说难度大,难度最大的则为高空大管径管道安装,如何寻找一种高效便捷的高空大管径管道安装是目前需要解决的首要问题。In the metallurgical industry, pipeline installation is the most common. There are various positions for pipeline installation, some are at the bottom, some are at high altitude, and the diameter of the pipeline is also different. The bottom pipeline is easier and more convenient to connect, while the narrow pipeline at high altitude is different. , It is difficult to install, and the most difficult is the installation of high-altitude large-diameter pipelines. How to find an efficient and convenient high-altitude large-diameter pipeline installation is the primary problem that needs to be solved at present.
管道对接最重要的就是同心度,而高空对接时同心度的调节更困难,采用传统人工调节的方式不但劳动强度大,而且周期长。如果采用机械工具调节同心度,则对场地的要求较大,而且费用高。The most important thing for pipeline docking is concentricity, and it is more difficult to adjust the concentricity during high-altitude docking. The traditional manual adjustment method is not only labor-intensive, but also has a long cycle. If a mechanical tool is used to adjust the concentricity, the requirements for the site are large and the cost is high.
发明内容SUMMARY OF THE INVENTION
鉴于此,本实用新型提出了一种高空管道的对接装置,旨在解决现有高空管道对接困难的问题。In view of this, the utility model proposes a docking device for high-altitude pipelines, which aims to solve the problem of difficult docking of existing high-altitude pipelines.
一个方面,本实用新型提出了一种高空管道的对接装置,包括:相对设置的第一弧形夹持机构和第二弧形夹持机构;其中,所述第一夹弧形夹持机构和所述第二弧形夹持机构对接后形成管箍状结构,以将待对口的两段管道夹紧;所述第一弧形夹持机构和所述第二弧形夹持机构沿径向均设置有若干调节件,以对所述待对口的两段管道的接口位置进行调节。In one aspect, the present utility model provides a docking device for high-altitude pipelines, comprising: a first arc-shaped clamping mechanism and a second arc-shaped clamping mechanism arranged oppositely; wherein, the first arc-shaped clamping mechanism and the The second arc-shaped clamping mechanism forms a pipe hoop-like structure after being butted, so as to clamp the two sections of pipes to be connected; the first arc-shaped clamping mechanism and the second arc-shaped clamping mechanism are radially A number of adjustment parts are provided in each of them to adjust the position of the interface of the two sections of the pipeline to be ported.
进一步地,上述高空管道的对接装置中,所述第一弧形夹持件上的各所述调节件均匀分布,所述第二弧形夹持件上的各所述调节件均匀分布,且所述第一弧形夹持件上的各所述调节件与所述第二弧形夹持件上的各所述调节件一一对应设置。Further, in the above-mentioned docking device for high-altitude pipelines, the adjustment members on the first arc-shaped clamping member are evenly distributed, and the adjustment members on the second arc-shaped clamping member are evenly distributed, and Each of the adjustment pieces on the first arc-shaped clamping piece is arranged in a one-to-one correspondence with each of the adjustment pieces on the second arc-shaped clamping piece.
进一步地,上述高空管道的对接装置中,所述第一弧形夹持机构包括:两个第一半圆环形件;其中,两个所述第一半圆环形件并列设置且两个所述第一半圆环形件之间设置有若干第一连接件,每个所述第一连接件上穿设有若干所述调节件;两个所述第一半圆环形件的两端分别对应设置有第一连接部,以实现与所述第二弧形夹持机构的连接。Further, in the above-mentioned docking device for high-altitude pipelines, the first arc-shaped clamping mechanism includes: two first semi-circular ring members; wherein, the two first semi-circular ring members are arranged side by side and two A number of first connecting pieces are arranged between the first semi-circular ring pieces, and a number of the adjusting pieces are passed through each of the first connecting pieces; The ends are respectively provided with first connecting parts to realize the connection with the second arc-shaped clamping mechanism.
进一步地,上述高空管道的对接装置中,所述第二弧形夹持机构包括:两个第二半圆环形件;其中,两个所述第二半圆环形件并列设置且两个所述第二半圆环形件之间设置有若干第二连接件,每个所述第二连接件上穿设有若干所述调节件;两个所述第二半圆环形件的两端分别对应设置有第二连接部,所述第二连接部与所述第一连接部相配合,以实现所述第一弧形夹持机构与所述第二弧形夹持机构的可拆卸连接。Further, in the above-mentioned docking device for high-altitude pipelines, the second arc-shaped clamping mechanism includes: two second semi-circular ring members; wherein, the two second semi-circular ring members are arranged side by side and the two second A plurality of second connecting pieces are arranged between the semi-circular annular pieces, and a plurality of the adjusting pieces are passed through each of the second connecting pieces; the two ends of the two second semi-circular annular pieces are respectively provided with second connecting pieces correspondingly part, the second connecting part cooperates with the first connecting part to realize the detachable connection between the first arc-shaped clamping mechanism and the second arc-shaped clamping mechanism.
进一步地,上述高空管道的对接装置中,所述第一连接部呈圆形结构,其上开设有第一连接孔。Further, in the above-mentioned docking device for high-altitude pipelines, the first connecting portion has a circular structure, and a first connecting hole is opened thereon.
进一步地,上述高空管道的对接装置中,所述第二连接部包括:两个相对设置的连接片;其中,两个所述连接片的其中一端分别连接在所述第二半圆环形件的端部的两侧,两个所述连接片的另一端延伸至所述第一连接部的两侧且所述连接片上开设有与所述第一连接孔相对应的第二连接孔。Further, in the above-mentioned docking device for high-altitude pipelines, the second connection portion includes: two oppositely arranged connecting pieces; wherein one ends of the two connecting pieces are respectively connected to the ends of the second semi-circular ring member The other ends of the two connecting pieces extend to both sides of the first connecting portion, and the connecting pieces are provided with second connecting holes corresponding to the first connecting holes.
进一步地,上述高空管道的对接装置中,所述调节件为螺纹杆,其与所述第一连接件和所述第二连接件均螺纹连接,且所述调节件的螺帽端朝向所述待对口管道的表面。Further, in the above-mentioned docking device for high-altitude pipelines, the adjusting member is a threaded rod, which is threadedly connected to the first connecting member and the second connecting member, and the nut end of the adjusting member faces the The surface to be mated to the pipe.
进一步地,上述高空管道的对接装置中,各所述第一连接件均匀分布在两个所述第一半圆环形件之间;和/或各所述第二连接件均匀分布在两个所述第二半圆环形件之间。Further, in the above-mentioned docking device for high-altitude pipelines, each of the first connecting pieces is evenly distributed between the two first semi-circular annular pieces; and/or each of the second connecting pieces is evenly distributed among the two between the second semi-circular members.
进一步地,上述高空管道的对接装置中,每个所述第一连接件上设置有两个所述调节件;和/或每个所述第而连接件上设置有两个所述调节件。Further, in the above-mentioned docking device for high-altitude pipelines, each of the first connecting pieces is provided with two of the adjusting pieces; and/or each of the second connecting pieces is provided with two of the adjusting pieces.
本实用新型结构简单,制作需要的材料简单,在施工现场即可就地取材;使用范围广,有利于大规模生产;操作方便,解决了高空管道对接时存在的劳动强度大、设备使用成本高的问题,保证了高空管道对接作业的安全性且节省了人工。The utility model has the advantages of simple structure, simple materials required for production, and can be obtained on the spot at the construction site; the utility model has a wide range of use, which is favorable for large-scale production; and is convenient to operate, which solves the problems of high labor intensity and high equipment use cost in the connection of high-altitude pipelines. It ensures the safety of high-altitude pipeline docking operations and saves labor.
附图说明Description of drawings
通过阅读下文优选实施方式的详细描述,各种其他的优点和益处对于本领域普通技术人员将变得清楚明了。附图仅用于示出优选实施方式的目的,而并不认为是对本发明的限制。而且在整个附图中,用相同的参考符号表示相同的部件。在附图中:Various other advantages and benefits will become apparent to those of ordinary skill in the art upon reading the following detailed description of the preferred embodiments. The drawings are for the purpose of illustrating preferred embodiments only and are not to be considered limiting of the invention. Also, the same components are denoted by the same reference numerals throughout the drawings. In the attached image:
图1为本实用新型实施例提供的高空管道的对接装置的使用状态示意图;1 is a schematic diagram of a use state of a docking device for a high-altitude pipeline provided by an embodiment of the present invention;
图2为本实用新型实施例提供的高空管道的对接装置的主视图;2 is a front view of a docking device for a high-altitude pipeline provided by an embodiment of the present utility model;
图3为本实用新型实施例提供的高空管道的对接装置的俯视图;3 is a top view of a docking device for a high-altitude pipeline provided by an embodiment of the present utility model;
图4为本实用新型实施例提供的高空管道的对接装置的侧视图。FIG. 4 is a side view of a docking device for a high-altitude pipeline provided by an embodiment of the present invention.
具体实施方式Detailed ways
下面将参照附图更详细地描述本公开的示例性实施例。虽然附图中显示了本公开的示例性实施例,然而应当理解,可以以各种形式实现本公开而不应被这里阐述的实施例所限制。相反,提供这些实施例是为了能够更透彻地理解本公开,并且能够将本公开的范围完整的传达给本领域的技术人员。需要说明的是,在不冲突的情况下,本实用新型中的实施例及实施例中的特征可以相互组合。下面将参考附图并结合实施例来详细说明本实用新型。Exemplary embodiments of the present disclosure will be described in more detail below with reference to the accompanying drawings. While exemplary embodiments of the present disclosure are shown in the drawings, it should be understood that the present disclosure may be embodied in various forms and should not be limited by the embodiments set forth herein. Rather, these embodiments are provided so that the present disclosure will be more thoroughly understood, and will fully convey the scope of the present disclosure to those skilled in the art. It should be noted that the embodiments of the present invention and the features of the embodiments may be combined with each other under the condition of no conflict. The present utility model will be described in detail below with reference to the accompanying drawings and in conjunction with the embodiments.
参阅图1至4,本实用新型实施例的高空管道的对接装置包括:相对设置的第一弧形夹持机构1和第二弧形夹持机构2;其中,所述第一夹弧形夹持机构1和所述第二弧形夹持机构2对接后形成管箍状结构,以将待对口的两段管道4夹紧;所述第一弧形夹持机构1和所述第二弧形夹持机构2沿径向均设置有若干调节件3,以对所述待对口的两段管道4的接口位置进行调节。Referring to FIGS. 1 to 4 , the docking device for high-altitude pipelines according to the embodiment of the present invention includes: a first arc-shaped clamping mechanism 1 and a second arc-
具体而言,第一弧形夹持机构1与第二弧形夹持机构2可拆卸连接,以便于对接在待对口管道上。第一弧形夹持机构1可以为半圆形板状结构,第二弧形夹持机构2也可以为半圆形板状结构,两个半圆形板状结构可以卡接或螺接连接后形成圆形卡箍,该圆形卡箍的直径可以大于待对口管道4的直径。半圆形板状结构的表面上开设有若干螺纹孔,调节件3沿径向穿设于对应的安装孔中,以对待对口的两段管道的接口位置进行调节。第一弧形夹持件1上的各调节件3均匀分布,第二弧形夹持件2上的各调节件3均匀分布,且第一弧形夹持件1上的各调节件3与第二弧形夹持件2上的各调节件3一一对应设置。Specifically, the first arc-shaped clamping mechanism 1 and the second arc-
调节件3可以为丝扣结构,可以通过调整第一弧形夹持件1和第二弧形夹持件3上相对设置的调节件3的松紧以实现对两段管道接口位置的调整。The adjusting
作为本实施例的一个具体实施方式,所述第一弧形夹持机构1可以包括:两个第一半圆环形件11;其中,两个所述第一半圆环形件11并列设置且两个所述第一半圆环形件11之间设置有若干第一连接件12,每个所述第一连接件12上穿设有若干所述调节件3;两个所述第一半圆环形件11的两端分别对应设置有第一连接部111,以实现与所述第二弧形夹持机构2的连接。其中,第一半圆环形件11可以为半圆环形钢条结构,两个第一半圆环形件11可以平行设置,且两个第一半圆环形件11的两个端部相齐平,两个第一半圆形件11之间的距离可以根据实际情况确定,能使两个第一半圆环形件11分别紧固在待对口的两段管道上即可。将两个第一半圆环形件11分别卡在两段管道靠近接口的位置,能够确保对口工作的稳定性及精确性。As a specific implementation of this embodiment, the first arc-shaped clamping mechanism 1 may include: two first
每个第一连接件12横向连接在两个第一半圆环形件11之间,例如第一连接件12可以焊接在两个第一半圆环形件11的内侧壁之间。为了保证两个第一半圆环形件11的稳固连接,各个第一连接件12均匀分布在两个所述第一半圆环形件11之间。每个第一连接件12上可以设置一个或多个调节件3,优选的,每个第一连接件12上设置有两个所述调节件3,其中一个调节件3可以正对待对口的其中一段管道的表面,另外一个调节件3可以正对待对口的另一段管道的表面。Each first connecting
第一连接部111可以呈圆形结构,其上开设有第一连接孔(图中未示出)。每个第一半圆形件11的端部可以与第一连接部111一体成型。The first connecting
所述第二弧形夹持机构2包括:两个第二半圆环形件21;其中,两个所述第二半圆环形件21并列设置且两个所述第二半圆环形件21之间设置有若干第二连接件22,每个所述第二连接件22上穿设有若干所述调节件3;两个所述第二半圆环形件21的两端分别对应设置有第二连接部(图中未示出),所述第二连接部与所述第一连接部111相配合,以实现所述第一弧形夹持机构1与所述第二弧形夹持机构2的可拆卸连接。The second arc-
其中,第二半圆环形件21可以为半圆环形钢条结构,两个第二半圆环形件21可以平行设置,且两个第二半圆环形件21的两个端部相齐平,两个第二半圆环形件21之间的距离可以根据实际情况确定,能使两个第二半圆环形件21分别紧固在待对口的两段管道上即可。将两个第二半圆环形件21分别卡在两段管道靠近接口的位置,能够确保对口工作的稳定性及精确性。Wherein, the second
每个第二连接件22横向连接在两个第二半圆环形件21之间,例如第二连接件22可以焊接在两个第二半圆环形件21的内侧壁之间。为了保证两个第二半圆环形件21的稳固连接,各个第二连接件22均匀分布在两个所述第二半圆环形件21之间。每个第二连接件22上可以设置一个或多个调节件3,优选的,每个第二连接件22上设置有两个所述调节件3,其中一个调节件3可以正对待对口的其中一段管道的表面,另外一个调节件3可以正对待对口的另一段管道的表面。本实施例中,第二半圆形件21上的调节件3的数量与所述第一半圆形件11上的调节件3可以一一对应设置。Each second connecting
所述第二连接部包括:两个相对设置的连接片211;其中,两个所述连接片211的其中一端分别连接在所述第二半圆环形件21的端部的两侧,两个所述连接片211的另一端延伸至所述第一连接部111的两侧且所述连接片211上开设有与所述第一连接孔相对应的第二连接孔(图中未示出)。两个连接片211的一端可以焊接在第二半圆环形件21的端部的两侧,另一端可以通过紧固件5与第一连接部111相连接。所述第一弧形夹持机构1与所述第二弧形夹持机构2通过紧固件依次穿设于对应的所述第一连接部111和所述第二连接部221实现可拆卸连接,从而可以锁紧待对口管道。其中,紧固件可以为锁紧螺栓。The second connecting part includes: two oppositely arranged connecting
调节件3可以为螺纹杆,其与所述第一连接件12和所述第二连接件22均螺纹连接,且所述调节件3的的螺帽端朝向所述待对口管道的表面,以增大调节件3与待对口管道表面的接触面积。The adjusting
本实用新型提供高空管道的对接装置使用过程包括以下步骤:将高空管道的对接装置的第一弧形夹持机构和第二弧形夹持机构放置在两段管道的接口处进行定位,并在定位好之后将所述第一弧形夹持机构和所述第二弧形夹持机构锁紧;通过调整所述对接装置上的各个调节件,以使两段所述管道的接口位置对准(例如可以在两段管道的对接位置处,通过调整第一弧形夹持件和第二弧形夹持件上相对位置处的调节件的松紧,保证对口作业的精确性);待两段所述管道的接口位置对准并将两段所述管道点焊固定后,拆除所述对接装置,最后将两段对口管道焊接起来即可完成对接工作。使用本实用新型的管道对接装置进行对口工作,操作简单快捷、对接质量较高、且高效安全。The use process of the docking device for high-altitude pipelines provided by the utility model includes the following steps: placing the first arc-shaped clamping mechanism and the second arc-shaped clamping mechanism of the docking device for high-altitude pipelines at the interface of the two sections of pipeline for positioning, and After the positioning is completed, the first arc-shaped clamping mechanism and the second arc-shaped clamping mechanism are locked; by adjusting each adjustment piece on the docking device, the interface positions of the two sections of the pipeline are aligned (For example, at the butting position of the two sections of the pipeline, by adjusting the tightness of the adjustment members at the relative positions of the first arc-shaped clamping member and the second arc-shaped clamping member, the accuracy of the matching operation can be ensured); After the joints of the pipelines are aligned and the two sections of the pipelines are spot welded and fixed, the butt joint device is removed, and finally the two sections of the opposite pipelines are welded together to complete the butt joint work. Using the pipeline docking device of the utility model to perform the docking work has the advantages of simple and quick operation, high docking quality, high efficiency and safety.
上述显然可以得出,本实用新型中提供的高空管道的对接装置,结构简单,制作需要的材料简单,在施工现场即可就地取材;使用范围广,有利于大规模生产;操作方便,解决了高空管道对接时存在的劳动强度大、设备使用成本高的问题,保证了高空管道对接作业的安全性且节省了人工。It can be clearly concluded from the above that the docking device for the high-altitude pipeline provided in the present utility model has a simple structure, and the materials required for production are simple, and the materials can be obtained locally at the construction site; the application range is wide, which is conducive to large-scale production; The problems of high labor intensity and high equipment use cost in the docking of high-altitude pipelines are solved, the safety of high-altitude pipeline docking operations is ensured, and labor is saved.
显然,本领域的技术人员可以对本发明进行各种改动和变型而不脱离本发明的精神和范围。这样,倘若本发明的这些修改和变型属于本发明权利要求及其等同技术的范围之内,则本发明也意图包含这些改动和变型在内。It will be apparent to those skilled in the art that various modifications and variations can be made in the present invention without departing from the spirit and scope of the invention. Thus, provided that these modifications and variations of the present invention fall within the scope of the claims of the present invention and their equivalents, the present invention is also intended to include these modifications and variations.
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| CN201921821000.2U CN211387516U (en) | 2019-10-28 | 2019-10-28 | A docking device for high-altitude pipelines |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN110695606A (en) * | 2019-10-28 | 2020-01-17 | 中国二十冶集团有限公司 | A docking device and docking method for high-altitude pipelines |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN110695606A (en) * | 2019-10-28 | 2020-01-17 | 中国二十冶集团有限公司 | A docking device and docking method for high-altitude pipelines |
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