CN211384766U - A blending kettle for metal lubricant production - Google Patents
A blending kettle for metal lubricant production Download PDFInfo
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Abstract
本实用新型属于调和釜技术领域,尤其为一种金属润滑剂生产用的调和釜,包括罐体,所述罐体包括上罐和位于所述上罐下方的下罐,所述上罐与所述下罐可拆卸连接,所述上罐上端面固定连接有驱动箱,所述驱动箱内壁顶面固定连接有定位杆,所述定位杆外部转动连接有转动杆,所述驱动箱底面开设有与所述转动杆配合的连通孔;上罐与下罐组成了一个球台的立体形状,此时搅拌叶的自转轨迹与球台的弧形面吻合,使搅拌叶的作用范围覆盖率增加,并且通过副叶的配合搅拌作用,使搅拌叶的作用面积增加,而从上而下的混合转动方式,提高了上下层物料混合率,在配合刮板不停的将物料刮离,提高了物料的流动性,间接提高搅拌效率。
The utility model belongs to the technical field of blending kettles, in particular to a blending kettle for metal lubricant production. The lower tank is detachably connected, the upper end surface of the upper tank is fixedly connected with a drive box, the top surface of the inner wall of the drive box is fixedly connected with a positioning rod, the outside of the positioning rod is rotatably connected with a rotating rod, and the bottom surface of the driving box is provided with a The communication hole matched with the rotating rod; the upper tank and the lower tank form a three-dimensional shape of a ball table. At this time, the rotation trajectory of the stirring blade is consistent with the arc surface of the ball table, so that the coverage of the action range of the stirring blade is increased. The mixing action of the auxiliary blades increases the action area of the stirring blades, and the mixing and rotating method from top to bottom improves the mixing rate of the upper and lower layers of materials. properties, and indirectly improve the stirring efficiency.
Description
技术领域technical field
本实用新型属于调和釜技术领域,具体涉及一种金属润滑剂生产用的调和釜。The utility model belongs to the technical field of blending kettles, in particular to a blending kettle for the production of metal lubricants.
背景技术Background technique
润滑油是用在各种类型汽车、机械设备上以减少摩擦,保护机械及加工件的液体或半固体润滑剂,主要起润滑、冷却、防锈、清洁、密封和缓冲等作用。润滑油一般由基础油和添加剂两部分组成。基础油是润滑油的主要成分,决定着润滑油的基本性质,添加剂则可弥补和改善基础油性能方面的不足,赋予某些新的性能,是润滑油的重要组成部分。基础油和添加剂的混合需要在调和釜中进行。Lubricating oil is a liquid or semi-solid lubricant used in various types of automobiles and mechanical equipment to reduce friction and protect machinery and processed parts, mainly for lubrication, cooling, rust prevention, cleaning, sealing and buffering. Lubricating oil is generally composed of base oil and additives. Base oil is the main component of lubricating oil, which determines the basic properties of lubricating oil. Additives can make up and improve the deficiencies in the performance of base oil, endow some new properties, and are an important part of lubricating oil. The mixing of base oil and additives needs to be carried out in a blender.
现有的调和釜形状往往为圆柱形,该种形状造成润滑剂的混合深度增加,而传统的水平搅拌的方法,在针对具有一定深度的物料搅拌时,需要较长的时间才能完成表面物料与底面物料的完全混合。The shape of the existing blending kettle is often cylindrical, which causes the mixing depth of the lubricant to increase, while the traditional horizontal stirring method requires a long time to complete the surface material and the material with a certain depth when stirring. Complete mixing of the bottom material.
因此,本领域技术人员提供了一种金属润滑剂生产用的调和釜,以解决上述背景技术中提出的问题。Therefore, those skilled in the art provide a blending kettle for the production of metal lubricants to solve the problems raised in the above-mentioned background art.
实用新型内容Utility model content
为解决上述背景技术中提出的问题。本实用新型提供了一种金属润滑剂生产用的调和釜,具有竖直水平同时搅拌且搅拌覆盖率大的特点。In order to solve the problems raised in the above background art. The utility model provides a mixing kettle for the production of metal lubricants, which has the characteristics of vertical and horizontal simultaneous stirring and large stirring coverage.
为实现上述目的,本实用新型提供如下技术方案:一种金属润滑剂生产用的调和釜,包括罐体,所述罐体包括上罐和位于所述上罐下方的下罐,所述上罐与所述下罐可拆卸连接,所述上罐上端面固定连接有驱动箱,所述驱动箱内壁顶面固定连接有定位杆,所述定位杆外部转动连接有转动杆,所述驱动箱底面开设有与所述转动杆配合的连通孔,所述转动杆穿过所述连通孔位于所述下罐内部,所述转动杆外壁固定连接有两个对称分布的驱动杆,所述驱动杆位于所述上罐和所述下罐的内部,所述驱动杆内转动连接有自转杆,所述上罐与所述下罐侧壁边缘均呈弧形,所述自转杆远离所述转动杆一端固定连接有与所述上罐、所述下罐弧形边配合的搅拌叶,所述搅拌叶内壁固定连接有若干个等距分布的副叶,所述转动杆另外两侧均通过固定杆固定连接有刮板,所述刮板与所述上罐、所述下罐的弧形边贴合且接触,所述驱动箱内安装有驱动电机,所述驱动电机与外部电源电性连接,所述驱动电机输出端固定连接有驱动齿轮,所述转动杆外壁固定连接有与所述驱动齿轮啮合的传动齿轮,所述定位杆外壁固定连接有驱动锥形齿轮,所述自转杆远离所述搅拌叶一端固定连接有与所述驱动锥形齿轮配合的配合锥形齿轮。In order to achieve the above purpose, the utility model provides the following technical solutions: a blending kettle for the production of metal lubricants, comprising a tank body, the tank body includes an upper tank and a lower tank located below the upper tank, the upper tank It is detachably connected to the lower tank, the upper end surface of the upper tank is fixedly connected with a driving box, the top surface of the inner wall of the driving box is fixedly connected with a positioning rod, the outside of the positioning rod is rotatably connected with a rotating rod, and the bottom surface of the driving box is connected There is a communication hole matched with the rotation rod, the rotation rod is located inside the lower tank through the communication hole, and the outer wall of the rotation rod is fixedly connected with two symmetrically distributed drive rods, and the drive rods are located in the lower tank. Inside the upper tank and the lower tank, a rotation rod is rotatably connected in the driving rod, the edge of the side wall of the upper tank and the lower tank is arc-shaped, and the rotation rod is away from the end of the rotation rod A stirring blade is fixedly connected with the arc-shaped edges of the upper tank and the lower tank, the inner wall of the stirring blade is fixedly connected with a number of auxiliary blades distributed at equal distances, and the other two sides of the rotating rod are fixed by fixed rods A scraper is connected, and the scraper is attached and contacted with the arc-shaped edges of the upper tank and the lower tank. A drive motor is installed in the drive box, and the drive motor is electrically connected to the external power supply, so The output end of the driving motor is fixedly connected with a driving gear, the outer wall of the rotating rod is fixedly connected with a transmission gear that meshes with the driving gear, the outer wall of the positioning rod is fixedly connected with a driving bevel gear, and the rotation rod is away from the stirring. One end of the blade is fixedly connected with a mating bevel gear matched with the driving bevel gear.
优选的,所述转动杆外壁固定连接有限位盘,所述驱动箱底面固定连接有与所述限位盘配合的支撑盘。Preferably, the outer wall of the rotating rod is fixedly connected with a limit plate, and the bottom surface of the drive box is fixedly connected with a support plate matched with the limit plate.
优选的,所述支撑盘表面转动连接有若干个均匀分布的滚珠,所述连通孔内部与所述转动杆之间设有轴承。Preferably, a plurality of uniformly distributed balls are rotatably connected to the surface of the support plate, and a bearing is provided between the interior of the communication hole and the rotating rod.
优选的,所述上罐与所述下罐外壁均固定连接有固定筋,所述上罐与所述下罐通过所述固定筋可拆卸连接。Preferably, fixing ribs are fixedly connected to the outer walls of the upper tank and the lower tank, and the upper tank and the lower tank are detachably connected through the fixing ribs.
优选的,所述上罐底面开设有卡接槽,所述下罐上端面固定连接有与所述卡接槽配合的卡接环。Preferably, a clamping groove is formed on the bottom surface of the upper tank, and a clamping ring matched with the clamping groove is fixedly connected to the upper end surface of the lower tank.
优选的,所述上罐上端面设有两个对称分布的入料管,所述下罐底面设有排料管和支架。Preferably, the upper end surface of the upper tank is provided with two symmetrically distributed feeding pipes, and the bottom surface of the lower tank is provided with a discharging pipe and a support.
与现有技术相比,本实用新型的有益效果是:上罐与下罐组成了一个球台的立体形状,此时驱动电机带动转动杆转动时,位于转动杆两侧的搅拌叶发生自转,此时搅拌叶的自转轨迹与球台的弧形面吻合,在公转的同时搅拌叶以球台的台面边缘轨迹自转,使搅拌叶的作用范围覆盖率增加,并且通过副叶的配合搅拌作用,使搅拌叶的作用面积增加,而从上而下的混合转动方式,使竖直转动和水平转动同时进行,提高了上下层物料混合率,在配合刮板不停的将物料刮离,提高了物料的流动性,间接提高搅拌效率。Compared with the prior art, the beneficial effect of the present utility model is that the upper tank and the lower tank form a three-dimensional shape of a ball table. At this time, when the driving motor drives the rotating rod to rotate, the stirring blades located on both sides of the rotating rod rotate. At the same time, the rotation trajectory of the stirring blade is consistent with the arc surface of the table, and the stirring blade rotates along the trajectory of the table edge of the table while revolving, which increases the coverage of the stirring blade. The area of action increases, and the mixed rotation method from top to bottom enables vertical rotation and horizontal rotation at the same time, which improves the mixing rate of the upper and lower layers of materials, and continuously scrapes the materials away with the scraper, which improves the flow of materials. properties, and indirectly improve the stirring efficiency.
附图说明Description of drawings
附图用来提供对本实用新型的进一步理解,并且构成说明书的一部分,与本实用新型的实施例一起用于解释本实用新型,并不构成对本实用新型的限制。在附图中:The accompanying drawings are used to provide a further understanding of the present invention, and constitute a part of the specification, and are used to explain the present invention together with the embodiments of the present invention, and do not constitute a limitation to the present invention. In the attached image:
图1为本实用新型的结构示意图;Fig. 1 is the structural representation of the utility model;
图2为图1中A部的放大示意图;Fig. 2 is the enlarged schematic diagram of A part in Fig. 1;
图3为图1中B部的放大示意图;Fig. 3 is the enlarged schematic diagram of part B in Fig. 1;
图4为本实用新型的俯视截面示意图。FIG. 4 is a schematic cross-sectional top view of the utility model.
图中:1、罐体;11、上罐;111、卡接槽;12、下罐;121、卡接环;13、排料管;14、支架;15、驱动箱;151、连通孔;152、轴承;153、支撑盘;1531、滚珠;16、定位杆;161、驱动锥形齿轮;17、固定筋;2、转动杆;21、驱动杆;211、自转杆;212、配合锥形齿轮;22、固定杆;221、刮板;23、搅拌叶;231、副叶;24、限位盘;25、传动齿轮;3、驱动电机;31、驱动齿轮;4、入料管。In the figure: 1, tank body; 11, upper tank; 111, snap groove; 12, lower tank; 121, snap ring; 13, discharge pipe; 14, bracket; 15, drive box; 151, communication hole; 152, bearing; 153, support plate; 1531, ball; 16, positioning rod; 161, driving bevel gear; 17, fixing rib; 2, rotating rod; 21, driving rod; 211, rotation rod; 212, matching cone Gear; 22, fixed rod; 221, scraper; 23, stirring blade; 231, auxiliary blade; 24, limit plate; 25, transmission gear; 3, driving motor; 31, driving gear; 4, feeding pipe.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the implementations. example. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present invention.
请参阅图1-4,本实用新型提供以下技术方案:一种金属润滑剂生产用的调和釜,包括罐体1,罐体1包括上罐11和位于上罐11下方的下罐12,上罐11与下罐12可拆卸连接,上罐11上端面固定连接有驱动箱15,驱动箱15内壁顶面固定连接有定位杆16,定位杆16外部转动连接有转动杆2,驱动箱15底面开设有与转动杆2配合的连通孔151,转动杆2穿过连通孔151位于下罐12内部,转动杆2外壁固定连接有两个对称分布的驱动杆21,驱动杆21位于上罐11和下罐12的内部,驱动杆21内转动连接有自转杆211,上罐11与下罐12侧壁边缘均呈弧形,自转杆211远离转动杆2一端固定连接有与上罐11、下罐12弧形边配合的搅拌叶23,搅拌叶23内壁固定连接有若干个等距分布的副叶231,转动杆2另外两侧均通过固定杆22固定连接有刮板221,刮板221与上罐11、下罐12的弧形边贴合且接触,驱动箱15内安装有驱动电机3,驱动电机3与外部电源电性连接,驱动电机3输出端固定连接有驱动齿轮31,转动杆2外壁固定连接有与驱动齿轮31啮合的传动齿轮25,定位杆16外壁固定连接有驱动锥形齿轮161,自转杆211远离搅拌叶23一端固定连接有与驱动锥形齿轮161配合的配合锥形齿轮212。Please refer to FIGS. 1-4, the present utility model provides the following technical solutions: a blending kettle for metal lubricant production, comprising a tank body 1, the tank body 1 includes an
本实施方案中:倒料时,通过入料管4将物料倒入罐体1内,此时物料位于上罐11和下罐12内,由于上罐11与下罐12的边缘呈弧形,整体形状为圆台形,此时驱动箱15内的驱动电机3(型号:Y2)带动驱动齿轮31转动,驱动齿轮31通过传动齿轮25带动转动杆2转动,由于转动杆2受到定位杆16的限位影响,此时转动杆2与定位杆16同轴转动,从而带动驱动杆21和固定杆22在上罐11和下罐12内转动,此时自转杆211的配合锥形齿轮212受到驱动锥形齿轮161的啮合影响,使驱动杆21公转的同时,自转杆211发生自转,从而带动位于转动杆2两侧的搅拌叶23发生自转,此时搅拌叶23的自转轨迹与球台的弧形面吻合,在公转的同时搅拌叶23以球台的台面边缘轨迹自转,使搅拌叶23的作用范围覆盖率增加,并且通过副叶231的配合搅拌作用,使搅拌叶23的作用面积增加,而从上而下的混合转动方式,使竖直转动和水平转动同时进行,提高了上下层物料混合率,在配合刮板221不停的将物料刮离,提高了物料的流动性,间接提高搅拌效率。In this embodiment: when pouring the material, the material is poured into the tank body 1 through the
在图1中:上罐11上端面设有两个对称分布的入料管4,下罐12底面设有排料管13和支架14,入料管4位于驱动箱15的两侧,使注料时,物料不会进入驱动箱15内对驱动机构产生影响,并且驱动杆21与自转杆211内采用动密封结构进行密封,定位杆16与转动杆2之间同样采用动密封结构进行密封,防止物料的残留在缝隙内,支架14将罐体1的高度进行提升,从而便于通过排料管13进行取料。In Figure 1: the upper end surface of the
在图3中:转动杆2外壁固定连接有限位盘24,驱动箱15底面固定连接有与限位盘24配合的支撑盘153,支撑盘153表面转动连接有若干个均匀分布的滚珠1531,连通孔151内部与转动杆2之间设有轴承152,由于转动杆2底面与下罐12底面没有接触,此时转动杆2处于悬空状态,此时通过限位盘24与支撑盘153配合,使转动杆2支撑稳定,并且通过轴承152与转动杆2和连通孔151之间的固定连接作用,使转动杆2无法在连通孔151内发生上下滑动,通过滚珠1531可以降低滑动摩擦力,提高驱动电机3的做功。In FIG. 3: the outer wall of the rotating
在图2和图4中:上罐11与下罐12外壁均固定连接有固定筋17,上罐11与下罐12通过固定筋17可拆卸连接,上罐11底面开设有卡接槽111,下罐12上端面固定连接有与卡接槽111配合的卡接环121,通过固定筋17和螺钉、螺母配合将上罐11和下罐12进行固定,由于润滑液粘稠,通过可拆卸连接的方式便于定期对内部进行清理,并且通过卡接槽111和卡接环121的配合,使上罐11和下罐12之间连接缝隙增加,从而提高了上罐11和下罐12的密封性。In Figure 2 and Figure 4: the outer walls of the
本实用新型的工作原理及使用流程:倒料时,通过入料管4将物料倒入罐体1内,此时物料位于上罐11和下罐12内,由于上罐11与下罐12的边缘呈弧形,整体形状为圆台形,此时驱动箱15内的驱动电机3(型号:Y2)带动驱动齿轮31转动,驱动齿轮31通过传动齿轮25带动转动杆2转动,由于转动杆2受到定位杆16的限位影响,此时转动杆2与定位杆16同轴转动,从而带动驱动杆21和固定杆22在上罐11和下罐12内转动,此时自转杆211的配合锥形齿轮212受到驱动锥形齿轮161的啮合影响,使驱动杆21公转的同时,自转杆211发生自转,从而带动位于转动杆2两侧的搅拌叶23发生自转,此时搅拌叶23的自转轨迹与球台的弧形面吻合,在公转的同时搅拌叶23以球台的台面边缘轨迹自转,使搅拌叶23的作用范围覆盖率增加,并且通过副叶231的配合搅拌作用,使搅拌叶23的作用面积增加,而从上而下的混合转动方式,使竖直转动和水平转动同时进行,提高了上下层物料混合率,在配合刮板221不停的将物料刮离,提高了物料的流动性,间接提高搅拌效率。The working principle and use process of the utility model: when pouring the material, the material is poured into the tank body 1 through the
最后应说明的是:以上所述仅为本实用新型的优选实施例而已,并不用于限制本实用新型,尽管参照前述实施例对本实用新型进行了详细的说明,对于本领域的技术人员来说,其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换。凡在本实用新型的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。Finally, it should be noted that the above are only the preferred embodiments of the present invention, and are not intended to limit the present invention. , it is still possible to modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements to some of the technical features. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims (6)
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201922013159.8U CN211384766U (en) | 2019-11-20 | 2019-11-20 | A blending kettle for metal lubricant production |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201922013159.8U CN211384766U (en) | 2019-11-20 | 2019-11-20 | A blending kettle for metal lubricant production |
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| CN211384766U true CN211384766U (en) | 2020-09-01 |
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