CN211370728U - Divide solvent vacuum pump circulating water system - Google Patents

Divide solvent vacuum pump circulating water system Download PDF

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Publication number
CN211370728U
CN211370728U CN201922108163.2U CN201922108163U CN211370728U CN 211370728 U CN211370728 U CN 211370728U CN 201922108163 U CN201922108163 U CN 201922108163U CN 211370728 U CN211370728 U CN 211370728U
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water
solvent
water tank
vacuum pump
circulating water
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陈怀熹
李广伟
张新彬
冯新凯
古克义
梁万国
黄玉宝
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Fujian Institute of Research on the Structure of Matter of CAS
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Abstract

The utility model discloses a divide solvent vacuum pump circulating water system belongs to water ring vacuum pump solvent separation processing technology field, can solve the water insoluble solvent discharge problem with high costs that current water ring vacuum pump got into in the use. The system comprises a water ring vacuum pump and a circulating water tank, wherein a water discharge air port of the water ring vacuum pump is connected with a water inlet of the circulating water tank through a pipeline, and a water outlet of the circulating water tank is connected with a water inlet of the water ring vacuum pump through a pipeline. The circulating water tank comprises a water tank body and a solvent discharging floating ball valve arranged in the water tank body, wherein a solvent in water pumped by a water ring vacuum pump is discharged by utilizing a solvent discharging channel arranged on the solvent discharging floating ball valve, and the water ring vacuum pump provides power for the flow of water in the system, so that the water after the solvent is discharged enters the water ring vacuum pump again for recycling. The utility model discloses equipment is simple, automatic operation, and the water consumption is low, and the running cost is low, is fit for the industrialization and uses.

Description

一种分溶剂真空泵循环水系统A kind of solvent separation vacuum pump circulating water system

技术领域technical field

本实用新型涉及水环真空泵溶剂分离处理技术领域,尤其是涉及一种分溶剂真空泵循环水系统。The utility model relates to the technical field of solvent separation and treatment of a water ring vacuum pump, in particular to a circulating water system of a solvent separation vacuum pump.

背景技术Background technique

水环真空泵是一种粗真空泵,也可用作压缩机,在真空过滤、真空送料、真空脱气、真空蒸发、真空浓缩和真空回潮等很多工艺过程中,都有广泛的应用。The water ring vacuum pump is a kind of rough vacuum pump, which can also be used as a compressor.

生产上,常常使用水环真空泵除去温敏性物料中的水不溶性低沸点溶剂,由于低沸点溶剂在冷却阶段无法冷凝彻底,导致部分低沸点溶剂如甲苯、正庚烷、正己烷、乙醚等进入水环真空泵的水中,当溶剂量过多时,会极大的影响水环真空泵的真空度,导致水环真空泵的工作效率降低,并且会导致真空尾气中溶剂气体的量大幅增加。因此,需要对水环真空泵中的水进行处理后再循环利用。In production, water-ring vacuum pumps are often used to remove water-insoluble low-boiling solvents in temperature-sensitive materials. Since the low-boiling solvents cannot be completely condensed in the cooling stage, some low-boiling solvents such as toluene, n-heptane, n-hexane, ether, etc. In the water of the water ring vacuum pump, when the amount of solvent is too large, it will greatly affect the vacuum degree of the water ring vacuum pump, resulting in a decrease in the working efficiency of the water ring vacuum pump, and the amount of solvent gas in the vacuum exhaust gas will be greatly increased. Therefore, it is necessary to recycle the water in the water ring vacuum pump after treatment.

目前,现有技术通过在真空系统停止运行后,且静置一段时间后手动排掉水中分层的上层溶剂层,但是,这种方法需要人工间歇操作,降低了设备的工作效率。另一种方法是对水进行加热蒸馏出溶剂,但这种方法需要首先加热水,然后将除完溶剂的水进行降温,操作复杂,且生产成本高。At present, the existing technology manually drains the upper solvent layer layered in the water after the vacuum system is stopped for a period of time. However, this method requires manual intermittent operation, which reduces the working efficiency of the equipment. Another method is to heat water to distill out the solvent, but this method needs to heat the water first, and then cool the water from which the solvent has been removed. The operation is complicated and the production cost is high.

实用新型内容Utility model content

有鉴于此,本实用新型提供了一种分溶剂真空泵循环水系统,以解决现有的水环真空泵在使用过程中进入的水不溶性溶剂排出成本高的问题。In view of this, the utility model provides a solvent-separating vacuum pump circulating water system to solve the problem of high discharge cost of the water-insoluble solvent that enters during the use of the existing water-ring vacuum pump.

为实现上述目的,本实用新型提供了如下技术方案:To achieve the above object, the utility model provides the following technical solutions:

一种分溶剂真空泵循环水系统,包括水环真空泵和循环水箱;A circulating water system of a solvent separation vacuum pump, comprising a water ring vacuum pump and a circulating water tank;

所述水环真空泵的排水气口通过管路连接所述循环水箱的进水口,所述循环水箱的出水口通过管路连接所述水环真空泵的进水口;The water outlet of the water ring vacuum pump is connected to the water inlet of the circulating water tank through a pipeline, and the water outlet of the circulating water tank is connected to the water inlet of the water ring vacuum pump through a pipeline;

所述循环水箱包括水箱主体和排溶剂浮球阀;The circulating water tank includes a water tank main body and a solvent discharge float valve;

所述排溶剂浮球阀设置在所述水箱主体内,通过所述排溶剂浮球阀的排溶剂通道排出所述水箱主体内的溶剂;The solvent discharge float valve is arranged in the water tank main body, and the solvent in the water tank main body is discharged through the solvent discharge channel of the solvent discharge float valve;

所述水环真空泵,用于对所述水在所述系统中流动提供动力。the water ring vacuum pump for powering the flow of the water in the system.

作为本实用新型再进一步的方案:所述循环水箱还包括补水浮球阀,所述补水浮球阀设置在所述水箱主体内,用于补充水,保持所述循环水箱内的液位稳定。As a further solution of the present invention, the circulating water tank further includes a water replenishing floating ball valve, which is arranged in the main body of the water tank to replenish water and keep the liquid level in the circulating water tank stable.

作为本实用新型再进一步的方案:所述循环水箱还包括隔板;As a further scheme of the present invention: the circulating water tank also includes a baffle;

所述隔板垂直设置在所述水箱主体内,所述隔板的上端与所述水箱主体的上盖固定连接,所述隔板的下端与所述水箱主体底部留有间隙,所述隔板将所述水箱主体的上端分割成两部分;The partition plate is vertically arranged in the water tank main body, the upper end of the partition plate is fixedly connected with the upper cover of the water tank main body, the lower end of the partition plate leaves a gap with the bottom of the water tank main body, and the partition plate dividing the upper end of the water tank body into two parts;

所述循环水箱的进水口和所述循环水箱的出水口设置在所述水箱主体相对的两个侧壁上;The water inlet of the circulating water tank and the water outlet of the circulating water tank are arranged on two opposite side walls of the water tank main body;

所述排溶剂浮球阀设置在所述隔板与所述循环水箱的进水口之间的空间内,所述补水浮球阀设置在所述隔板与所述循环水箱的出水口之间的空间内。The solvent discharge float valve is arranged in the space between the partition plate and the water inlet of the circulating water tank, and the water replenishment float valve is arranged in the space between the partition plate and the water outlet of the circulating water tank .

作为本实用新型再进一步的方案:所述排溶剂浮球阀包括排溶剂浮球、补液口、拉杆、阀门、排溶剂进口、排溶剂管和排溶剂出口;As a further scheme of the present utility model: the solvent discharge float valve comprises a solvent discharge float, a liquid replenishment port, a pull rod, a valve, a solvent discharge inlet, a solvent discharge pipe and a solvent discharge outlet;

所述排溶剂浮球上设置有补液口,所述补液口用于给所述排溶剂浮球内添加液体;A liquid replenishment port is provided on the solvent discharge float ball, and the liquid replenishment port is used to add liquid to the solvent discharge float ball;

所述排溶剂进口设置在所述排溶剂浮球的外壁上,所述排溶剂进口与所述排溶剂管连通,所述排溶剂管通过阀门与所述排溶剂出口连通,所述排溶剂出口设置在所述水箱主体的侧壁上;The solvent discharge inlet is arranged on the outer wall of the solvent discharge float, the solvent discharge inlet is communicated with the solvent discharge pipe, the solvent discharge pipe is communicated with the solvent discharge outlet through a valve, and the solvent discharge outlet arranged on the side wall of the water tank body;

所述排溶剂浮球通过所述拉杆活动连接在阀门上。The solvent-discharging float ball is movably connected to the valve through the pull rod.

作为本实用新型再进一步的方案:所述补水浮球阀设置在所述循环水箱的出水口一侧侧壁的上方。As a further solution of the present invention, the water replenishing floating ball valve is arranged above the side wall of the water outlet of the circulating water tank.

作为本实用新型再进一步的方案:所述循环水箱还包括排气口,设置在所述循环水箱的顶部,用于排出循环水箱内的气体。As a further solution of the present invention, the circulating water tank further includes an exhaust port, which is arranged on the top of the circulating water tank and is used to discharge the gas in the circulating water tank.

作为本实用新型再进一步的方案:所述循环水箱还设置有排污口,所述排污口设置在所述循环水箱靠近底部的侧壁上,用于排除水中的固定残渣。As a further solution of the present invention, the circulating water tank is further provided with a sewage outlet, and the sewage outlet is arranged on the side wall of the circulating water tank near the bottom, and is used to remove fixed residues in the water.

作为本实用新型再进一步的方案:所述系统还包括换热器,所述换热器的出水口通过管路连接所述水环真空泵的进水口,所述循环水箱的出水口通过管路连接所述换热器的进水口;用于对所述水降温。As a further solution of the present invention: the system further includes a heat exchanger, the water outlet of the heat exchanger is connected to the water inlet of the water ring vacuum pump through a pipeline, and the water outlet of the circulating water tank is connected through a pipeline The water inlet of the heat exchanger; used for cooling the water.

作为本实用新型再进一步的方案:所述系统还包括气水分离器,所述气水分离器的进水口通过管路连接所述水环真空泵的排水气口,所述气水分离器的出水口通过管路连接所述循环水箱的进水口;用于将所述水中的气体分离。As a further solution of the present invention: the system further includes a gas-water separator, the water inlet of the gas-water separator is connected to the drainage gas outlet of the water ring vacuum pump through a pipeline, and the water outlet of the gas-water separator The water inlet of the circulating water tank is connected through a pipeline; it is used to separate the gas in the water.

本实用新型的有益效果包括但不限于:The beneficial effects of the present utility model include but are not limited to:

(1)本实用新型提供的分溶剂真空泵循环水系统,通过设置水环真空泵和循环水箱,水环真空泵的排水气口通过管路连接循环水箱的进水口,循环水箱的出水口通过管路连接水环真空泵的进水口。其中,循环水箱包括水箱主体和设置在水箱主体内的排溶剂浮球阀,利用设置在排溶剂浮球阀的排溶剂通道排出水环真空泵抽出的水中的溶剂,水环真空泵对水在系统中流动提供动力,使排除溶剂后的水又重新进入水环真空泵循环使用。本实用新型设备简单,自动操作,耗水量低,运行成本低,适合工业化应用。(1) The solvent separation vacuum pump circulating water system provided by the utility model, by setting the water ring vacuum pump and the circulating water tank, the water outlet of the water ring vacuum pump is connected to the water inlet of the circulating water tank through the pipeline, and the water outlet of the circulating water tank is connected to the water through the pipeline. The water inlet of the ring vacuum pump. The circulating water tank includes a water tank main body and a solvent-draining floating ball valve arranged in the water tank main body. The solvent in the water drawn by the water-ring vacuum pump is discharged through the solvent-draining channel provided in the solvent-removing floating ball valve, and the water-ring vacuum pump provides water flow in the system. Power, so that the water after removing the solvent re-enters the water ring vacuum pump for recycling. The utility model has the advantages of simple equipment, automatic operation, low water consumption and low operation cost, and is suitable for industrial application.

(2)进一步的,本实用新型通过在循环水箱内设置排溶剂浮球阀,使密度小于排溶剂浮球密度的溶剂从排溶剂口排出;进一步的,本实用新型通过在循环水箱内设置补水浮球阀,使由于溶剂排出而造成的液位降低,通过补水浮球阀进行自动补水;进一步的,本实用新型通过在循环水箱内设置隔板,大大减少了补水过程对液面造成的波动,进而影响溶剂分层和排出的问题。(2) Further, in the present invention, the solvent discharge float valve is arranged in the circulating water tank, so that the solvent whose density is less than the density of the solvent discharge float ball is discharged from the solvent discharge port; The ball valve reduces the liquid level caused by the discharge of the solvent, and the water replenishment float valve is used to automatically replenish water; further, the utility model, by arranging a baffle in the circulating water tank, greatly reduces the fluctuation of the liquid level caused by the replenishment process, which further affects the Solvent stratification and drainage problems.

(3)进一步的,本实用新型通过设置的气水分离器,进一步使水中的气体排出,减少了水进入循环水箱时,对循环水箱内的液面造成的波动;进一步的,本实用新型通过设置换热器,对水进行冷却和降温,使其再次进入水环真空泵中继续使用,降低了成本。(3) Further, the utility model further discharges the gas in the water through the provided gas-water separator, reducing the fluctuation of the liquid level in the circulating water tank when the water enters the circulating water tank; A heat exchanger is set to cool and cool the water, so that it can be used again in the water ring vacuum pump, which reduces the cost.

(4)本实用新型装置简单,自动控制,大大减少了人力和物力成本,无需外部能源消耗,节约水资源,环保压力小,可以广泛的应用于甲苯、正庚烷等不溶于水、且密度与水不同的溶剂从水中去除。(4) The device of the utility model is simple, automatic control, greatly reduces the cost of manpower and material resources, does not require external energy consumption, saves water resources, and has low environmental protection pressure, and can be widely used in toluene, n-heptane, etc. Solvents other than water are removed from water.

附图说明Description of drawings

图1是本实用新型实施例提供的一种分溶剂真空泵循环水系统的结构示意图;Fig. 1 is the structural representation of a kind of solvent separation vacuum pump circulating water system provided by the embodiment of the present invention;

图2是本实用新型实施例提供的一种分溶剂真空泵循环水系统中循环水箱的结构示意图;2 is a schematic structural diagram of a circulating water tank in a solvent-dissolving vacuum pump circulating water system provided by an embodiment of the present invention;

图中:1-水环真空泵;2-循环水箱;3-水环真空泵的排水气口;4-循环水箱的进水口;5-循环水箱的出水口;6-水环真空泵的进水口;7-隔板;8-排溶剂浮球;9-补液口;10-排溶剂进口;11-排溶剂管;12-排溶剂出口;13-补水浮球阀;14-拉杆;15-排气口;16-排污口;17-气水分离器;18-气水分离器的进水口;19-气水分离器的出水口;20-排尾气口;21-换热器;22-换热器的进水口;23-换热器的出水口;24-冷却水进口;25-冷却水出口;26-水环真空泵的抽气口。In the figure: 1-water ring vacuum pump; 2-circulating water tank; 3-water outlet of water-ring vacuum pump; 4-water inlet of circulating water tank; 5-water outlet of circulating water tank; 6-water inlet of water-ring vacuum pump; 7- Separator; 8-solvent discharge float; 9-refill port; 10-solvent inlet; 11-solvent pipe; 12-solvent outlet; 13-refill float valve; 14-tie rod; 15-exhaust port; 16 - sewage outlet; 17- gas-water separator; 18- water inlet of gas-water separator; 19- water outlet of gas-water separator; 20- exhaust gas outlet; 21- heat exchanger; 22- inlet of heat exchanger Water outlet; 23-water outlet of heat exchanger; 24-cooling water inlet; 25-cooling water outlet; 26-air suction port of water ring vacuum pump.

具体实施方式Detailed ways

下面结合实施例详述本实用新型,但本实用新型并不局限于这些实施例。The present utility model is described in detail below in conjunction with the embodiments, but the present utility model is not limited to these embodiments.

本实用新型实施例提供了一种分溶剂真空泵循环水系统,如图1所示,包括水环真空泵1和循环水箱2;The embodiment of the present utility model provides a solvent-separating vacuum pump circulating water system, as shown in FIG. 1 , including a water ring vacuum pump 1 and a circulating water tank 2;

水环真空泵的排水气口3通过管路连接循环水箱的进水口4,循环水箱的出水口5通过管路连接水环真空泵的进水口6;The water outlet 3 of the water ring vacuum pump is connected to the water inlet 4 of the circulating water tank through a pipeline, and the water outlet 5 of the circulating water tank is connected to the water inlet 6 of the water ring vacuum pump through a pipeline;

循环水箱2包括水箱主体和排溶剂浮球阀;The circulating water tank 2 includes a water tank main body and a solvent discharge float valve;

排溶剂浮球阀设置在水箱主体内,通过排溶剂浮球阀的排溶剂通道排出水箱主体内的溶剂。The solvent discharge float valve is arranged in the main body of the water tank, and the solvent in the water tank main body is discharged through the solvent discharge channel of the solvent discharge float valve.

水环真空泵1,用于对水在系统中流动提供动力。The water ring vacuum pump 1 is used to provide power for the flow of water in the system.

其中,水环真空泵1采用现有技术中各种类型均可,本实用新型在此不做限制。Wherein, the water ring vacuum pump 1 can be of various types in the prior art, which is not limited in the present invention.

本实用新型水环真空泵1抽出的水中含有溶剂,通过设置在排溶剂浮球阀的排溶剂通道将溶剂排出,实现了水环真空泵1内水的循环利用。The water pumped out by the water ring vacuum pump 1 of the utility model contains solvent, and the solvent is discharged through the solvent discharge channel arranged in the solvent discharge float valve, thereby realizing the recycling of the water in the water ring vacuum pump 1 .

进一步的,排溶剂浮球阀包括排溶剂浮球8、补液口9、拉杆14、阀门、排溶剂进口10、排溶剂管11和排溶剂出口12;Further, the solvent discharge float valve includes a solvent discharge float 8, a liquid replenishment port 9, a pull rod 14, a valve, a solvent discharge inlet 10, a solvent discharge pipe 11 and a solvent discharge outlet 12;

排溶剂浮球8上设置有补液口9,补液口9用于给排溶剂浮球8内添加液体;A liquid replenishment port 9 is provided on the solvent discharge float 8, and the liquid replenishment port 9 is used for adding liquid to the solvent discharge ball 8;

排溶剂浮球8上还设置有阀门;A valve is also provided on the solvent discharge float 8;

排溶剂进口10设置在排溶剂浮球8的外壁上,排溶剂进口10与排溶剂管11连通,排溶剂管11通过阀门与排溶剂出口12连通,排溶剂出口12设置在水箱主体的侧壁上;The solvent discharge inlet 10 is arranged on the outer wall of the solvent discharge float 8, the solvent discharge inlet 10 is communicated with the solvent discharge pipe 11, the solvent discharge pipe 11 is communicated with the solvent discharge outlet 12 through a valve, and the solvent discharge outlet 12 is arranged on the side wall of the water tank main body. superior;

排溶剂浮球通过拉杆14活动连接在阀门上。The solvent discharge float is movably connected to the valve through the pull rod 14 .

其中,排溶剂管11为软管。排溶剂浮球8通过拉杆14连接在排溶剂出口12上,当溶剂进入循环水箱2,溶剂液面高于排溶剂进口10,排溶剂管11和排溶剂出口12连通,溶剂从排溶剂进口10进入,通过排溶剂管11后从排溶剂出口12排出。Among them, the solvent discharge pipe 11 is a hose. The solvent discharge float 8 is connected to the solvent discharge outlet 12 through the tie rod 14. When the solvent enters the circulating water tank 2, the solvent level is higher than the solvent discharge inlet 10, the solvent discharge pipe 11 is communicated with the discharge solvent outlet 12, and the solvent flows from the solvent discharge inlet 10. After entering, it is discharged from the solvent discharge outlet 12 after passing through the solvent discharge pipe 11 .

排溶剂浮球8在投入循环水箱2内之前,从补液口9对排溶剂浮球8内添加液体,搭配排溶剂浮球8的浮力特性,使排溶剂浮球8的密度在0.90-1g/cm3之间。使用时,当溶剂如甲苯、正庚烷等进入循环水箱2,由于溶剂不溶于水,且溶剂密度小于水的密度,则水分为上层的溶剂层和下层的水层,由于溶剂层密度小,排溶剂浮球8进入水层和溶剂层之间,溶剂液面高于排溶剂进口10,排溶剂管11与排溶剂出口12连通,使溶剂从排溶剂浮球8上的排溶剂进口10进入排溶剂管11后从排溶剂出口12中排出,直至高于排溶剂进口10的溶剂排完后,排溶剂浮球8上升至液面最高处。Before putting the solvent discharge float 8 into the circulating water tank 2, add liquid to the solvent discharge float 8 from the refill port 9, and match the buoyancy characteristics of the solvent discharge float 8, so that the density of the solvent discharge float 8 is 0.90-1g/ between cm 3 . During use, when a solvent such as toluene, n-heptane, etc. enters the circulating water tank 2, since the solvent is insoluble in water, and the density of the solvent is less than that of water, the water is the upper solvent layer and the lower water layer, because the density of the solvent layer is small, The solvent discharge float 8 enters between the water layer and the solvent layer, the solvent level is higher than the solvent discharge inlet 10, and the solvent discharge pipe 11 is communicated with the solvent discharge outlet 12, so that the solvent enters from the solvent discharge inlet 10 on the solvent discharge float 8. The solvent discharge pipe 11 is then discharged from the solvent discharge outlet 12 until the solvent higher than the solvent discharge inlet 10 is discharged, and the solvent discharge float 8 rises to the highest liquid level.

进一步的,循环水箱2还包括补水浮球阀13,补水浮球阀13设置在水箱主体内,用于补充水,保持循环水箱2内的液位稳定。Further, the circulating water tank 2 further includes a water replenishment floating ball valve 13 , which is arranged in the main body of the water tank and is used to replenish water and keep the liquid level in the circulating water tank 2 stable.

进一步的,补水浮球阀13设置在循环水箱的出水口5一侧侧壁的上方。Further, the water replenishing float valve 13 is arranged above the side wall of the water outlet 5 of the circulating water tank.

本实用新型中补水浮球阀13为市售常规浮球控制阀,低液位阀门打开,高液位阀门关闭。In the utility model, the water replenishment floating ball valve 13 is a commercially available conventional floating ball control valve, the low liquid level valve is opened, and the high liquid level valve is closed.

当排出溶剂,循环水箱2内液位下降,补水浮球阀13开启补水,补充水进入循环水箱2内,直至液位上限则补水浮球阀13关闭。When the solvent is discharged, the liquid level in the circulating water tank 2 drops, the water replenishment float valve 13 is opened to replenish water, and the replenishment water enters the circulating water tank 2 until the upper limit of the liquid level is reached, the water replenishment float valve 13 is closed.

本实用新型循环水箱2内运用补水浮球阀13和排溶剂浮球阀,有效地进行自动分溶剂和补水操作,无需手动操作,无需额外的加热,大幅节约了成本。In the circulating water tank 2 of the present invention, the water replenishment float valve 13 and the solvent discharge float valve are used to effectively carry out automatic solvent separation and water replenishment operations without manual operation and additional heating, which greatly saves costs.

进一步的,循环水箱2还包括隔板7;Further, the circulating water tank 2 also includes a partition 7;

隔板7垂直设置在水箱主体内,隔板7的上端与水箱主体的上盖固定连接,隔板7的下端与水箱主体底部留有间隙,隔板7将水箱主体的上端分割成两部分;The partition plate 7 is vertically arranged in the water tank main body, the upper end of the partition plate 7 is fixedly connected with the upper cover of the water tank main body, the lower end of the partition plate 7 and the bottom of the water tank main body leave a gap, and the partition plate 7 divides the upper end of the water tank main body into two parts;

循环水箱的进水口4和循环水箱的出水口5设置在水箱主体相对的两个侧壁上;The water inlet 4 of the circulating water tank and the water outlet 5 of the circulating water tank are arranged on two opposite side walls of the water tank main body;

排溶剂浮球阀设置在隔板7与循环水箱的进水口4之间的空间内,补水浮球阀13设置在隔板7与循环水箱的出水口5之间的空间内。The solvent discharge float valve is arranged in the space between the partition 7 and the water inlet 4 of the circulating water tank, and the water replenishing float valve 13 is arranged in the space between the partition 7 and the water outlet 5 of the circulating water tank.

其中,隔板7与水箱主体可以是焊接、胶粘等不同方式,本实用新型通过在循环水箱2内设置隔板7,通过隔板7将水箱分成含溶剂水和不含溶剂水两部分,使排溶剂浮球阀和补水浮球阀13分开设置,减小了补充进入的水流对循环水箱2内的液面造成的影响,有利于溶剂的分层和排出。Wherein, the partition 7 and the main body of the water tank can be in different ways such as welding, gluing, etc. In the present invention, the partition 7 is arranged in the circulating water tank 2, and the water tank is divided into two parts of solvent-containing water and solvent-free water by the partition 7, Separating the solvent-discharging float valve and the water-filling float valve 13 reduces the influence of the supplemented water flow on the liquid level in the circulating water tank 2, which is beneficial to the stratification and discharge of the solvent.

进一步的,循环水箱2还包括排气口15,设置在循环水箱2的顶部,用于排出循环水箱2内的气体。通过在循环水箱2的顶部设置排气口15,使水中挥发的气态溶剂从排气口15中排出。Further, the circulating water tank 2 further includes an exhaust port 15 , which is arranged on the top of the circulating water tank 2 and is used to discharge the gas in the circulating water tank 2 . By arranging the exhaust port 15 at the top of the circulating water tank 2 , the gaseous solvent volatilized in the water is discharged from the exhaust port 15 .

进一步的,循环水箱2还设置有排污口16,排污口16设置在循环水箱2靠近底部的侧壁上,用于排除水中的固定残渣。通过在循环水箱2靠近底部的侧壁上设置排污口16,清除水中的固体残渣,减少了固体残渣对系统造成的物理损害,延长了机械的使用寿命。Further, the circulating water tank 2 is also provided with a sewage outlet 16, and the sewage outlet 16 is arranged on the side wall of the circulating water tank 2 near the bottom for removing fixed residues in the water. By arranging the sewage outlet 16 on the side wall of the circulating water tank 2 near the bottom, the solid residue in the water is removed, the physical damage caused by the solid residue to the system is reduced, and the service life of the machine is prolonged.

进一步的,本实用新型系统还包括换热器21,循环水箱的出水口5通过管路连接换热器的进水口22,换热器的出水口23通过管路连接水环真空泵的进水口6,循环水箱2用于对水降温。Further, the system of the present invention also includes a heat exchanger 21, the water outlet 5 of the circulating water tank is connected to the water inlet 22 of the heat exchanger through a pipeline, and the water outlet 23 of the heat exchanger is connected to the water inlet 6 of the water ring vacuum pump through a pipeline. , the circulating water tank 2 is used to cool the water.

本实用新型通过设置的换热器21,水经过换热器21冷却后进入水环真空泵1,可以有效的进行再利用循环。In the present invention, through the heat exchanger 21 provided, the water enters the water ring vacuum pump 1 after being cooled by the heat exchanger 21, and the recycling cycle can be effectively carried out.

本实用新型中,换热器21采用现有技术中常用的换热器,有浮头式换热器、固定管板式换热器、U形管板换热器、板式换热器等,本实施例优选板式换热器。换热器的冷却水进口24和冷却水出口25分别连接冷却塔水流的进出,用于冷却循环水箱2内的水。且冷却水在循环水箱2内的流动方向与水环真空泵1抽出的水在循环水箱2内的流动方向相反,增大了换热面积,提高了水环真空泵1抽出的水冷却降温的效率。In the present invention, the heat exchanger 21 adopts the heat exchangers commonly used in the prior art, including floating head heat exchanger, fixed tube plate heat exchanger, U-shaped tube plate heat exchanger, plate heat exchanger, etc. For example, a plate heat exchanger is preferred. The cooling water inlet 24 and the cooling water outlet 25 of the heat exchanger are respectively connected to the inlet and outlet of the cooling tower water flow for cooling the water in the circulating water tank 2 . And the flow direction of the cooling water in the circulating water tank 2 is opposite to the flow direction of the water drawn by the water ring vacuum pump 1 in the circulating water tank 2, which increases the heat exchange area and improves the cooling efficiency of the water drawn by the water ring vacuum pump 1.

另外,本实用新型换热器的进水口22设置在高位,与循环水箱的出水口5相连;换热器的出水口23设置在低位,与水环真空泵的进水口6相连,由于水环真空泵1运行时,水环真空泵的进水口6呈现负压,换热器21低位出水由于负压被抽入水环真空泵1内,以此来达到循环利用,无需额外增加循环水泵。In addition, the water inlet 22 of the heat exchanger of the present invention is set at a high position and is connected with the water outlet 5 of the circulating water tank; the water outlet 23 of the heat exchanger is set at a low position and is connected with the water inlet 6 of the water ring vacuum pump. 1. During operation, the water inlet 6 of the water ring vacuum pump exhibits negative pressure, and the low-level outlet water of the heat exchanger 21 is pumped into the water ring vacuum pump 1 due to the negative pressure, so as to achieve recycling without additional circulating water pumps.

进一步的,本实用新型系统还包括气水分离器17,气水分离器的进水口18通过管路连接水环真空泵的排水气口3,气水分离器的出水口19通过管路连接循环水箱的进水口4,水分离器17用于将水中的气体分离。Further, the system of the present invention also includes a gas-water separator 17, the water inlet 18 of the gas-water separator is connected to the drain air port 3 of the water ring vacuum pump through a pipeline, and the water outlet 19 of the gas-water separator is connected to the circulating water tank through a pipeline. The water inlet 4 and the water separator 17 are used to separate the gas in the water.

其中,气水分离器17采用现有技术中常用的气水分离器17,有管式分离器、百叶窗式分离器,旋风式分离器等,本实用新型对气水分离器17的类型不做限制,只要能实现气体和液体分离的设备均可。Among them, the gas-water separator 17 adopts the gas-water separator 17 commonly used in the prior art, including a tubular separator, a louver-type separator, a cyclone separator, etc. Limit, as long as the equipment can achieve gas and liquid separation.

本实用新型中,气水分离器17连接于水环真空泵的排水气口3上方,且气水分离器17设置有排尾气口20,用于将分离出的气体排出。In the present invention, the gas-water separator 17 is connected to the top of the water-ring vacuum pump's drainage gas port 3, and the gas-water separator 17 is provided with a tail gas outlet 20 for discharging the separated gas.

进一步的,气水分离器的出水口19水平高度上高于循环水箱的进水口4。Further, the water outlet 19 of the gas-water separator is horizontally higher than the water inlet 4 of the circulating water tank.

本实用新型通过在水环真空泵的排水气口3先设置气水分离器17,使气液分离,水中的气体从气水分离器17上设置的排尾气口20排出,剩余的液体流入循环水箱2,使循环水箱2中的水免于遭受气流冲击,能够保持循环水箱2内液面的相对平稳,更有利于溶剂的分层和排出。In the utility model, the gas-water separator 17 is firstly arranged on the water-ring vacuum pump's drainage gas port 3 to separate the gas and liquid, the gas in the water is discharged from the exhaust gas outlet 20 provided on the gas-water separator 17, and the remaining liquid flows into the circulating water tank 2. , so that the water in the circulating water tank 2 can be prevented from being impacted by the airflow, and the liquid level in the circulating water tank 2 can be kept relatively stable, which is more conducive to the stratification and discharge of the solvent.

使用本实施例提供的分溶剂真空泵循环水系统,当真空浓缩工艺运行时,水环真空泵的抽气口26带入混有甲苯等溶剂的水进入水环真空泵1,水从水环真空泵的排水气口3进入气水分离器17后,气水分离,分离出的气体从气水分离器17的排尾气口20排出,剩余的水平缓地进入循环水箱2,此时甲苯等溶剂在循环水箱2内分层,循环水箱2通过补水浮球阀13和排溶剂浮球阀,排出循环水箱2内的溶剂,并维持循环水箱2内液位相对稳定,水从循环水箱的出水口5进入换热器21的水为不含溶剂的水,在换热器21冷却后通过换热器的出水口23和水环真空泵的进水口6,在水环真空泵1负压下抽入水环真空泵1内,进行下一次循环。Using the solvent-separating vacuum pump circulating water system provided by this embodiment, when the vacuum concentration process is running, the water that is mixed with solvents such as toluene is brought into the water-ring vacuum pump 1 through the air suction port 26 of the water-ring vacuum pump, and the water is drained from the water-ring vacuum pump. 3. After entering the gas-water separator 17, the gas and water are separated, the separated gas is discharged from the exhaust gas port 20 of the gas-water separator 17, and the remaining level enters the circulating water tank 2 slowly. At this time, solvents such as toluene are in the circulating water tank 2. Layering, the circulating water tank 2 discharges the solvent in the circulating water tank 2 through the water replenishment float valve 13 and the solvent discharge float valve, and maintains a relatively stable liquid level in the circulating water tank 2. The water enters the heat exchanger 21 from the water outlet 5 of the circulating water tank. The water is solvent-free water. After the heat exchanger 21 is cooled, it passes through the water outlet 23 of the heat exchanger and the water inlet 6 of the water ring vacuum pump, and is pumped into the water ring vacuum pump 1 under the negative pressure of the water ring vacuum pump 1 for the next time. cycle.

本实用新型提供的分溶剂真空泵循环水系统,通过设置水环真空泵1和循环水箱2,水环真空泵的排水气口3通过管路连接循环水箱的进水口4,循环水箱的出水口5通过管路连接水环真空泵的进水口6。其中,循环水箱2包括水箱主体和设置在水箱主体内的排溶剂浮球阀,利用设置在排溶剂浮球阀的排溶剂通道排出水环真空泵抽出的水中的溶剂,水环真空泵1对水在系统中流动提供动力,使排除溶剂后的水又重新进入水环真空泵1循环使用。本实用新型设备简单,自动操作,耗水量低,运行成本低,适合工业化应用。The solvent separation vacuum pump circulating water system provided by the utility model is provided with a water ring vacuum pump 1 and a circulating water tank 2, the water outlet 3 of the water ring vacuum pump is connected to the water inlet 4 of the circulating water tank through a pipeline, and the water outlet 5 of the circulating water tank is connected through a pipeline Connect the water inlet 6 of the water ring vacuum pump. The circulating water tank 2 includes a water tank main body and a solvent-draining floating ball valve arranged in the water tank main body. The solvent in the water drawn by the water-ring vacuum pump is discharged through the solvent-draining channel provided in the solvent-removing floating ball valve. The flow provides power, so that the water after removing the solvent re-enters the water ring vacuum pump 1 for recycling. The utility model has the advantages of simple equipment, automatic operation, low water consumption and low operation cost, and is suitable for industrial application.

以上所述,仅是本实用新型的几个实施例,并非对本实用新型做任何形式的限制,虽然本实用新型以较佳实施例揭示如上,然而并非用以限制本实用新型,任何熟悉本专业的技术人员,在不脱离本实用新型技术方案的范围内,利用上述揭示的技术内容做出些许的变动或修饰均等同于等效实施案例,均属于技术方案范围内。The above are only a few embodiments of the present utility model, and are not intended to limit the present utility model in any form. Although the present utility model is disclosed above with preferred embodiments, it is not intended to limit the present utility model. Anyone familiar with the professional Those skilled in the art, without departing from the scope of the technical solution of the present invention, make some changes or modifications by using the technical content disclosed above, which are equivalent to equivalent implementation cases and belong to the scope of the technical solution.

Claims (9)

1.一种分溶剂真空泵循环水系统,其特征在于,所述系统包括水环真空泵和循环水箱;1. a solvent separation vacuum pump circulating water system, is characterized in that, described system comprises water ring vacuum pump and circulating water tank; 所述水环真空泵的排水气口通过管路连接所述循环水箱的进水口,所述循环水箱的出水口通过管路连接所述水环真空泵的进水口;The water outlet of the water ring vacuum pump is connected to the water inlet of the circulating water tank through a pipeline, and the water outlet of the circulating water tank is connected to the water inlet of the water ring vacuum pump through a pipeline; 所述循环水箱包括水箱主体和排溶剂浮球阀;The circulating water tank includes a water tank main body and a solvent discharge float valve; 所述排溶剂浮球阀设置在所述水箱主体内,通过所述排溶剂浮球阀的排溶剂通道排出所述水箱主体内的溶剂;The solvent discharge float valve is arranged in the water tank main body, and the solvent in the water tank main body is discharged through the solvent discharge channel of the solvent discharge float valve; 所述水环真空泵,用于对所述水在所述系统中流动提供动力。the water ring vacuum pump for powering the flow of the water in the system. 2.根据权利要求1所述的分溶剂真空泵循环水系统,其特征在于,所述循环水箱还包括补水浮球阀,所述补水浮球阀设置在所述水箱主体内,用于补充水,保持所述循环水箱内的液位稳定。2. The solvent-separating vacuum pump circulating water system according to claim 1, wherein the circulating water tank further comprises a water replenishing floating ball valve, and the water replenishing floating ball valve is arranged in the main body of the water tank for replenishing water and maintaining all the water. The liquid level in the circulating water tank is stable. 3.根据权利要求2所述的分溶剂真空泵循环水系统,其特征在于,所述循环水箱还包括隔板;3. The solvent-separating vacuum pump circulating water system according to claim 2, wherein the circulating water tank further comprises a baffle; 所述隔板垂直设置在所述水箱主体内,所述隔板的上端与所述水箱主体的上盖固定连接,所述隔板的下端与所述水箱主体底部留有间隙,所述隔板将所述水箱主体的上端分割成两部分;The partition plate is vertically arranged in the water tank main body, the upper end of the partition plate is fixedly connected with the upper cover of the water tank main body, the lower end of the partition plate leaves a gap with the bottom of the water tank main body, and the partition plate dividing the upper end of the water tank body into two parts; 所述循环水箱的进水口和所述循环水箱的出水口设置在所述水箱主体相对的两个侧壁上;The water inlet of the circulating water tank and the water outlet of the circulating water tank are arranged on two opposite side walls of the water tank main body; 所述排溶剂浮球阀设置在所述隔板与所述循环水箱的进水口之间的空间内,所述补水浮球阀设置在所述隔板与所述循环水箱的出水口之间的空间内。The solvent discharge float valve is arranged in the space between the partition plate and the water inlet of the circulating water tank, and the water replenishment float valve is arranged in the space between the partition plate and the water outlet of the circulating water tank . 4.根据权利要求1所述的分溶剂真空泵循环水系统,其特征在于,所述排溶剂浮球阀包括排溶剂浮球、补液口、拉杆、阀门、排溶剂进口、排溶剂管和排溶剂出口;4. The solvent-dispensing vacuum pump circulating water system according to claim 1, wherein the solvent-discharging float valve comprises a solvent-discharging float, a liquid replenishing port, a tie rod, a valve, a solvent-discharging inlet, a solvent-discharging pipe and a solvent-discharging outlet ; 所述排溶剂浮球上设置有补液口,所述补液口用于给所述排溶剂浮球内添加液体;A liquid replenishment port is provided on the solvent discharge float ball, and the liquid replenishment port is used to add liquid to the solvent discharge float ball; 所述排溶剂进口设置在所述排溶剂浮球的外壁上,所述排溶剂进口与所述排溶剂管连通,所述排溶剂管通过阀门与所述排溶剂出口连通,所述排溶剂出口设置在所述水箱主体的侧壁上;The solvent discharge inlet is arranged on the outer wall of the solvent discharge float, the solvent discharge inlet is communicated with the solvent discharge pipe, the solvent discharge pipe is communicated with the solvent discharge outlet through a valve, and the solvent discharge outlet arranged on the side wall of the water tank body; 所述排溶剂浮球通过所述拉杆活动连接在阀门上。The solvent-discharging float ball is movably connected to the valve through the pull rod. 5.根据权利要求2所述的分溶剂真空泵循环水系统,其特征在于,所述补水浮球阀设置在所述循环水箱的出水口一侧侧壁的上方。5 . The solvent separation vacuum pump circulating water system according to claim 2 , wherein the water replenishing float valve is arranged above the side wall of the water outlet of the circulating water tank. 6 . 6.根据权利要求1所述的分溶剂真空泵循环水系统,其特征在于,所述循环水箱还包括排气口,设置在所述循环水箱的顶部,用于排出循环水箱内的气体。6 . The solvent separation vacuum pump circulating water system according to claim 1 , wherein the circulating water tank further comprises an exhaust port, which is arranged on the top of the circulating water tank and is used to discharge the gas in the circulating water tank. 7 . 7.根据权利要求1所述的分溶剂真空泵循环水系统,其特征在于,所述循环水箱还设置有排污口,所述排污口设置在所述循环水箱靠近底部的侧壁上,用于排除水中的固定残渣。7. The solvent separation vacuum pump circulating water system according to claim 1, wherein the circulating water tank is further provided with a sewage outlet, and the sewage outlet is arranged on the side wall of the circulating water tank close to the bottom for removing Fixed residues in water. 8.根据权利要求1所述的分溶剂真空泵循环水系统,其特征在于,所述系统还包括换热器,所述换热器的出水口通过管路连接所述水环真空泵的进水口,所述循环水箱的出水口通过管路连接所述换热器的进水口;用于对所述水降温。8. The solvent separation vacuum pump circulating water system according to claim 1, wherein the system further comprises a heat exchanger, and the water outlet of the heat exchanger is connected to the water inlet of the water ring vacuum pump through a pipeline, The water outlet of the circulating water tank is connected to the water inlet of the heat exchanger through a pipeline; it is used for cooling the water. 9.根据权利要求1所述的分溶剂真空泵循环水系统,其特征在于,所述系统还包括气水分离器,所述气水分离器的进水口通过管路连接所述水环真空泵的排水气口,所述气水分离器的出水口通过管路连接所述循环水箱的进水口;用于将所述水中的气体分离。9 . The solvent-separating vacuum pump circulating water system according to claim 1 , wherein the system further comprises a gas-water separator, and the water inlet of the gas-water separator is connected to the drainage of the water-ring vacuum pump through a pipeline. 10 . A gas port, the water outlet of the gas-water separator is connected to the water inlet of the circulating water tank through a pipeline; it is used to separate the gas in the water.
CN201922108163.2U 2019-11-29 2019-11-29 Divide solvent vacuum pump circulating water system Expired - Fee Related CN211370728U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN118043122A (en) * 2021-10-05 2024-05-14 野村微科学股份有限公司 Liquid seal pump operation method, membrane degassing device, pure water production system and pure water production method

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN118043122A (en) * 2021-10-05 2024-05-14 野村微科学股份有限公司 Liquid seal pump operation method, membrane degassing device, pure water production system and pure water production method

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