CN211367295U - A steam condensate recovery system - Google Patents
A steam condensate recovery system Download PDFInfo
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- CN211367295U CN211367295U CN201921929931.4U CN201921929931U CN211367295U CN 211367295 U CN211367295 U CN 211367295U CN 201921929931 U CN201921929931 U CN 201921929931U CN 211367295 U CN211367295 U CN 211367295U
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Abstract
Description
技术领域technical field
本实用新型涉及蒸汽冷凝水技术领域,具体为一种蒸汽冷凝水回收系统。The utility model relates to the technical field of steam condensed water, in particular to a steam condensed water recovery system.
背景技术Background technique
在现代的化工和医学领域上,在进行一些化学反应、蒸馏和烘干等操作时通常都会用到热蒸汽来实现,使用后的热蒸汽转化为冷凝水的形式存在,因蒸汽冷凝水中含有一些有机物和工业杂质,大多数的企业都会将使用后的蒸汽冷凝水进行直接排放,从而造成了水资源的浪费。In the modern chemical and medical fields, hot steam is usually used in some chemical reactions, distillation and drying operations. After use, the hot steam is converted into condensed water. Organic matter and industrial impurities, most enterprises will directly discharge the steam condensed water after use, resulting in a waste of water resources.
然而现有的回收系统存在以下问题:However, the existing recycling system has the following problems:
1.现有的回收系统在进行蒸汽冷凝水过滤时,不便于利用蒸汽冷凝水的冲击力对蒸汽冷凝水进行自动过滤,从而增加了回收系统的花费成本;1. When the existing recovery system filters the steam condensed water, it is inconvenient to use the impact force of the steam condensed water to automatically filter the steam condensed water, thereby increasing the cost of the recovery system;
2.现有的回收系统在进行蒸汽冷凝水回收时,回收效率低下不便于充分利用蒸汽冷凝水中的热能。2. When the existing recovery system recovers the steam condensate, the low recovery efficiency makes it difficult to fully utilize the thermal energy in the steam condensate.
针对上述问题,在原有蒸汽冷凝水回收系统的基础上进行创新设计。In view of the above problems, an innovative design is carried out on the basis of the original steam condensate recovery system.
实用新型内容Utility model content
本实用新型的目的在于提供一种蒸汽冷凝水回收系统,以解决上述背景技术中提出现有的回收系统在进行蒸汽冷凝水过滤时,不便于利用蒸汽冷凝水的冲击力对蒸汽冷凝水进行自动过滤,从而增加了回收系统的花费成本,在进行蒸汽冷凝水回收时,回收效率低下不便于充分利用蒸汽冷凝水中的热能的问题。The purpose of this utility model is to provide a steam condensed water recovery system, in order to solve the problem that the existing recovery system proposed in the above-mentioned background technology is inconvenient to use the impact force of the steam condensed water to automatically carry out automatic steam condensed water when filtering the steam condensed water. Filtration increases the cost of the recovery system. When the steam condensate is recovered, the recovery efficiency is low and it is not convenient to fully utilize the thermal energy in the steam condensate.
为实现上述目的,本实用新型提供如下技术方案:一种蒸汽冷凝水回收系统,包括收集罐、水泵和换热器,所述收集罐的右侧设置有水泵,且水泵上连接有输水管,并且水泵的右侧安装有过滤箱,所述过滤箱的内部设置有透明罩,且透明罩的外侧安装有紫外线杀毒器,所述透明罩的上端内部设置有扇叶,且扇叶安装在传动杆上,所述传动杆的左右端部安装有凸轮且凸轮的下端设置有一级过滤网,所述一级过滤网的左右边侧下端固定有活动柱,且活动柱的下端连接有压缩弹簧,所述压缩弹簧安装在套管的内部,且套管的下端安装在固定块上,所述活动柱的下端连接有连杆,且连杆的下端安装在二级过滤网上,所述二级过滤网的左右边侧下端连接有复位弹簧,且二级过滤网的下端设置有活性炭层,所述过滤箱的右侧设置有换热器,且换热器上设置有冷水进口,并且换热器的上端设置有热水出口,所述换热器的右侧设置有分流管,且分流管的下端安装有冷凝管,所述冷凝管的边侧安装有冷却风扇,且冷凝管的下端连接有储水箱。In order to achieve the above purpose, the utility model provides the following technical solutions: a steam condensed water recovery system, comprising a collection tank, a water pump and a heat exchanger, the right side of the collection tank is provided with a water pump, and the water pump is connected with a water delivery pipe, And a filter box is installed on the right side of the water pump, a transparent cover is arranged inside the filter box, and an ultraviolet sterilizer is installed on the outer side of the transparent cover, and a fan blade is arranged inside the upper end of the transparent cover, and the fan blade is installed in the transmission. On the rod, the left and right ends of the transmission rod are installed with cams and the lower ends of the cams are provided with a first-level filter screen, the lower ends of the left and right sides of the first-level filter screen are fixed with movable columns, and the lower ends of the movable columns are connected with compression springs, The compression spring is installed inside the sleeve, and the lower end of the sleeve is installed on the fixed block, the lower end of the movable column is connected with a connecting rod, and the lower end of the connecting rod is installed on the secondary filter screen, and the secondary filter The lower ends of the left and right sides of the screen are connected with return springs, and the lower end of the secondary filter screen is provided with an activated carbon layer, the right side of the filter box is provided with a heat exchanger, and the heat exchanger is provided with a cold water inlet, and the heat exchanger The upper end of the heat exchanger is provided with a hot water outlet, the right side of the heat exchanger is provided with a shunt pipe, and the lower end of the shunt pipe is installed with a condenser pipe, the side of the condenser pipe is installed with a cooling fan, and the lower end of the condenser pipe is connected with a water storage tank.
优选的,所述扇叶位于输水管的正下端,且扇叶位于传动杆的中部,并且传动杆的左右边侧均安装有凸轮。Preferably, the fan blade is located at the right lower end of the water delivery pipe, and the fan blade is located in the middle of the transmission rod, and cams are installed on the left and right sides of the transmission rod.
优选的,所述凸轮的下端与一级过滤网的左右边侧上端相互贴合,且一级过滤网上的滤孔直径大于二级过滤网上的滤孔直径。Preferably, the lower end of the cam and the upper ends of the left and right sides of the primary filter mesh are attached to each other, and the diameter of the filter holes on the primary filter mesh is larger than the diameter of the filter hole on the secondary filter mesh.
优选的,所述活动柱的外壁与套管的内壁相互贴合,且活动柱与套管之间为可滑动结构。Preferably, the outer wall of the movable column and the inner wall of the casing are in contact with each other, and the movable column and the casing are in a slidable structure.
优选的,所述活动柱与二级过滤网之间通过连杆相互连接,且连杆与固定块之间为可滑动结构。Preferably, the movable column and the secondary filter screen are connected to each other through a connecting rod, and the connecting rod and the fixed block are in a slidable structure.
优选的,所述冷凝管在分流管的上均匀分布,且冷凝管设置为蛇形结构。Preferably, the condensation pipes are evenly distributed on the shunt pipe, and the condensation pipes are arranged in a serpentine structure.
与现有技术相比,本实用新型的有益效果是:该蒸汽冷凝水回收系统,能够利用蒸汽冷凝水自身的冲击力进行自动过滤,能够提高蒸汽冷凝水的回收效率同时能够实现蒸汽冷凝水中热能的循环利用;Compared with the prior art, the beneficial effects of the present utility model are: the steam condensate water recovery system can utilize the impact force of the steam condensate water itself to filter automatically, improve the recovery efficiency of the steam condensate water and realize the thermal energy in the steam condensate water. recycling;
1.扇叶的转动从而在传动杆的作用下使得凸轮进行转动,凸轮的转动从而使得一级过滤网进行上下往复运动,一级过滤网的运动在连杆的作用下使得二级过滤网进行同步的运动,通过一级过滤网和二级过滤网从而达到对蒸汽冷凝水进行充分过滤的目的,1. The rotation of the fan blade makes the cam rotate under the action of the transmission rod, the rotation of the cam makes the primary filter screen reciprocate up and down, and the movement of the primary filter screen makes the secondary filter screen under the action of the connecting rod. Synchronous movement, through the primary filter and the secondary filter to achieve the purpose of fully filtering the steam condensate,
2.在换热器的作用下能够使得蒸汽冷凝水与冷水进口中进入的冷水进行热交换,从而达到热能循环利用的目的,在蛇形结构的冷凝管作用下能够增加蒸汽冷凝水在冷凝管中的停留的时长,进而达到提高了对蒸汽冷凝水冷凝效率的目的。2. Under the action of the heat exchanger, the steam condensate can be exchanged with the cold water entering the cold water inlet, so as to achieve the purpose of thermal energy recycling. The length of stay in the middle, and then achieve the purpose of improving the condensation efficiency of steam condensed water.
附图说明Description of drawings
图1为本实用新型正面剖视结构示意图;Fig. 1 is the front sectional structure schematic diagram of the utility model;
图2为本实用新型图1中A处放大结构示意图;Fig. 2 is the enlarged schematic diagram of the structure at place A in Fig. 1 of the utility model;
图3为本实用新型活动柱和连杆剖视结构示意图;Fig. 3 is the cross-sectional structural schematic diagram of the movable column and the connecting rod of the utility model;
图4为本实用新型图1中B处放大结构示意图。FIG. 4 is an enlarged schematic view of the structure at B in FIG. 1 of the present utility model.
图中:1、收集罐;2、水泵;3、输水管;4、过滤箱;5、透明罩;6、扇叶;7、传动杆;8、凸轮;9、一级过滤网;10、活动柱;11、压缩弹簧;12、套管;13、连杆;14、固定块;15、二级过滤网;16、复位弹簧;17、活性炭层;18、换热器;19、冷水进口;20、热水出口;21、分流管;22、冷凝管;23、冷却风扇;24、储水箱;25、紫外线杀毒器。In the figure: 1. Collection tank; 2. Water pump; 3. Water delivery pipe; 4. Filter box; 5. Transparent cover; 6. Fan blade; 7. Transmission rod; 8. Cam; 9. Primary filter; 10. Active column; 11, compression spring; 12, casing; 13, connecting rod; 14, fixed block; 15, secondary filter; 16, return spring; 17, activated carbon layer; 18, heat exchanger; 19, cold water inlet ; 20, hot water outlet; 21, shunt pipe; 22, condenser pipe; 23, cooling fan; 24, water storage tank; 25, ultraviolet sterilizer.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the implementations. example. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present invention.
请参阅图1-4,本实用新型提供一种技术方案:一种蒸汽冷凝水回收系统,包括收集罐1、水泵2、输水管3、过滤箱4、透明罩5、扇叶6、传动杆7、凸轮8、一级过滤网9、活动柱10、压缩弹簧11、套管12、连杆13、固定块14、二级过滤网15、复位弹簧16、活性炭层17、换热器18、冷水进口19、热水出口20、分流管21、冷凝管22、冷却风扇23、储水箱24和紫外线杀毒器25,收集罐1的右侧设置有水泵2,且水泵2上连接有输水管3,并且水泵2的右侧安装有过滤箱4,过滤箱4的内部设置有透明罩5,且透明罩5的外侧安装有紫外线杀毒器25,透明罩5的上端内部设置有扇叶6,且扇叶6安装在传动杆7上,传动杆7的左右端部安装有凸轮8且凸轮8的下端设置有一级过滤网9,一级过滤网9的左右边侧下端固定有活动柱10,且活动柱10的下端连接有压缩弹簧11,压缩弹簧11安装在套管12的内部,且套管12的下端安装在固定块14上,活动柱10的下端连接有连杆13,且连杆13的下端安装在二级过滤网15上,二级过滤网15的左右边侧下端连接有复位弹簧16,且二级过滤网15的下端设置有活性炭层17,过滤箱4的右侧设置有换热器18,且换热器18上设置有冷水进口19,并且换热器18的上端设置有热水出口20,换热器18的右侧设置有分流管21,且分流管21的下端安装有冷凝管22,冷凝管22的边侧安装有冷却风扇23,且冷凝管22的下端连接有储水箱24。1-4, the present utility model provides a technical solution: a steam condensed water recovery system, comprising a collection tank 1, a
扇叶6位于输水管3的正下端,且扇叶6位于传动杆7的中部,并且传动杆7的左右边侧均安装有凸轮8,扇叶6的转动能够使得传动杆7进行同步转动,传动杆7的转动进而带动凸轮8进行转动。The
凸轮8的下端与一级过滤网9的左右边侧上端相互贴合,且一级过滤网9上的滤孔直径大于二级过滤网15上的滤孔直径,在一级过滤网9和二级过滤网15的作用下能够实现对蒸汽冷凝水进行充分过滤。The lower end of the
活动柱10的外壁与套管12的内壁相互贴合,且活动柱10与套管12之间为可滑动结构,一级过滤网9的运动从而使得活动柱10在套管12的内部进行运动。The outer wall of the
活动柱10与二级过滤网15之间通过连杆13相互连接,且连杆13与固定块14之间为可滑动结构,活动柱10的运动能够在连杆13的作用下使得二级过滤网15进行同步运动。The
冷凝管22在分流管21的上均匀分布,且冷凝管22设置为蛇形结构,通过蛇形的冷凝管22能够增加蒸汽冷凝水在冷凝管22中停留的时间。The
工作原理:在使用该蒸汽冷凝水回收系统时,首先根据图1-4所示,将蒸汽冷凝水先通过收集罐1进行存储,开启水泵2将蒸汽冷凝水通过输水管3输送到透明罩5的内部,蒸汽冷凝水冲击扇叶6从而使得扇叶6进行转动,扇叶6的转动从而带动传动杆7进行转动,如图1所示,凸轮8的转动从而挤压一级过滤网9,使得活动柱10在套管12的内部进行运动,活动柱10的运动从而在凸轮8和压缩弹簧11的作用下使得一级过滤网9进行上下往复运动,如图2和图3所示,活动柱10的运动在连杆13的作用下使得二级过滤网15进行同步的上下运动,在一级过滤网9和二级过滤网15的作用下进而达到加快了对蒸汽冷凝水过滤速率的目的,在活性炭层17的作用下实现对蒸汽冷凝水中的杂质进行进一步的吸收作用,透明罩5的外侧安装有紫外线杀毒器25,通过紫外线杀毒器25能够对蒸汽冷凝水起到消毒的效果;Working principle: When using the steam condensate recovery system, firstly store the steam condensate through the collection tank 1 as shown in Figure 1-4, and turn on the
如图1所示,过滤后的蒸汽冷凝水进入到换热器18的内部,在换热器18的作用下能够与冷水进口19中进入的冷水进行热交换,从而达到了对蒸汽冷凝水中的热能进行循环使用的目的,换热后的水通过热水出口20排出,将与冷水进行热交换后的蒸汽冷凝水输送到分流管21中,如图1和图4所示,分流管21中的水流入到冷凝管22中,通过蛇形结构的冷凝管22能够增加蒸汽冷凝水在冷凝管22中停留的时间,从而提高了对蒸汽冷凝水的冷却速度,在冷却风扇23的作用下起到进一步的冷却效果,冷却后的蒸汽冷凝水进入到储水箱24中进行存储收集,本说明书中未作详细描述的内容属于本领域专业技术人员公知的现有技术。As shown in FIG. 1 , the filtered steam condensate enters the interior of the
尽管已经示出和描述了本实用新型的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本实用新型的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本实用新型的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes and modifications can be made to these embodiments without departing from the principles and spirit of the present invention , alternatives and modifications, the scope of the present invention is defined by the appended claims and their equivalents.
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