CN211345646U - Dual-cooled evaporative cooling air conditioning unit combining air cooling and evaporative cooling - Google Patents
Dual-cooled evaporative cooling air conditioning unit combining air cooling and evaporative cooling Download PDFInfo
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- CN211345646U CN211345646U CN201921782746.7U CN201921782746U CN211345646U CN 211345646 U CN211345646 U CN 211345646U CN 201921782746 U CN201921782746 U CN 201921782746U CN 211345646 U CN211345646 U CN 211345646U
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Abstract
Description
技术领域technical field
本实用新型属于空调设备技术领域,涉及一种结合风冷和蒸发冷的双冷型蒸发冷却空调机组。The utility model belongs to the technical field of air-conditioning equipment, and relates to a double-cooled evaporative cooling air-conditioning unit combining air cooling and evaporative cooling.
背景技术Background technique
蒸发冷却空调技术是一种节能环保和可持续发展的空调技术,它有效避免了传统机械制冷初投资高、运行能耗大等问题。蒸发冷却空调以水作为冷却介质,通过水分蒸发吸热进行冷却及散热,利用“干空气能”,通过空气和水直接或间接的接触,制取冷风或冷水。Evaporative cooling air-conditioning technology is an energy-saving, environmentally friendly and sustainable air-conditioning technology, which effectively avoids the problems of high initial investment and high operating energy consumption of traditional mechanical refrigeration. Evaporative cooling air conditioners use water as the cooling medium to cool and dissipate heat through water evaporation, and use "dry air energy" to produce cold air or cold water through direct or indirect contact between air and water.
将蒸发冷却与传统的机械制冷相结合,则可以大大延长蒸发冷却降温设备的使用时间,减少机械制冷开启时间,大大降低能耗,尤其是在需要常年维持恒温恒湿的数据中心,此种方式能实现低能耗降温。但若直接将机械制冷段和蒸发冷却段直接连接必将导致设备体积过大,难以运输,增大了占地面积。Combining evaporative cooling with traditional mechanical refrigeration can greatly extend the use time of evaporative cooling equipment, reduce the opening time of mechanical refrigeration, and greatly reduce energy consumption, especially in data centers that need to maintain constant temperature and humidity all year round. This method It can achieve low energy consumption and cooling. However, if the mechanical refrigeration section and the evaporative cooling section are directly connected, the volume of the equipment will be too large, it will be difficult to transport, and the floor space will be increased.
实用新型内容Utility model content
本实用新型的目的是提供一种结合风冷和蒸发冷的双冷型蒸发冷却空调机组,采用模块式设计以及合理的流道布置,避免了传统分散式部件的管道连接复杂导致的占地面积大及整机运输不便的问题。The purpose of this utility model is to provide a dual-cooling type evaporative cooling air conditioner unit combining air cooling and evaporative cooling, which adopts modular design and reasonable flow channel arrangement to avoid the floor space caused by the complicated pipeline connection of traditional distributed components. The problem of large and inconvenient transportation of the whole machine.
本实用新型所采用的技术方案是,结合风冷和蒸发冷的双冷型蒸发冷却空调机组,包括机组壳体,机组壳体内自上而下形成相互连通的出风道及空气处理流道,出风道两端对应的机组壳体侧壁上分别设置有冷凝排风口和二次空气排风口b,出风道对应的机组壳体一侧壁上还设置有送风口,空气处理流道内由前到后依次设置有复合制冷流道及直接蒸发冷却流道,复合制冷流道内自下而上形成相互连通的一级空气处理流道及二级空气处理流道,一级空气处理流道两端对应的机组壳体侧壁上分别设置有二次空气进风口和一次空气进风口,一级空气处理流道内设置有间接蒸发冷却单元,二级空气处理流道内由前到后依次设置有风冷与蒸发冷混合冷凝器单元及机械制冷单元,风冷与蒸发冷混合冷凝器单元与机械制冷单元通过管道连接形成循环回路,直接蒸发冷却流道内设置有直接蒸发冷却单元,冷凝排风口、二次空气进风口和送风口位于机组壳体的同一侧壁上,二次空气排风口b和一次空气进风口位于机组壳体的同一侧壁上;The technical scheme adopted by the utility model is that a double-cooled evaporative cooling air-conditioning unit combining air cooling and evaporative cooling includes a unit casing, and an air outlet channel and an air treatment flow channel that communicate with each other are formed in the unit casing from top to bottom. The side walls of the unit shell corresponding to both ends of the air outlet are respectively provided with a condensation air outlet and a secondary air outlet b. The composite refrigeration flow channel and the direct evaporative cooling flow channel are sequentially arranged in the channel from front to back. There are secondary air inlets and primary air inlets on the side walls of the unit shell corresponding to both ends of the channel. The primary air treatment channel is provided with an indirect evaporative cooling unit, and the secondary air treatment channel is arranged in sequence from front to back. There are air-cooled and evaporative cooling mixed condenser units and mechanical refrigeration units. The air-cooled and evaporative cooling mixed condenser units and mechanical refrigeration units are connected by pipes to form a circulation loop. Direct evaporative cooling channels are provided with direct evaporative cooling units, which condense and exhaust air. The outlet, the secondary air inlet and the air supply port are located on the same side wall of the unit casing, and the secondary air exhaust port b and the primary air inlet are located on the same side wall of the unit casing;
风冷与蒸发冷混合冷凝器单元包括冷凝盘管,冷凝盘管上方设置有布水器b,冷凝盘管下方由上到下依次设置有蓄水池c和风口c,布水器b和蓄水池c通过循环水管c连接,冷凝盘管与机械制冷单元通过制冷剂进口管道与制冷剂出口管道连接形成闭合循环回路;The air-cooled and evaporative-cooled mixed condenser unit includes a condensing coil, a water distributor b is arranged above the condensing coil, and a water reservoir c and a tuyere c are arranged below the condensing coil in order from top to bottom, and the water distributor b and the accumulator The pool c is connected through the circulating water pipe c, and the condensing coil and the mechanical refrigeration unit are connected through the refrigerant inlet pipe and the refrigerant outlet pipe to form a closed circulation loop;
直接蒸发冷却单元包括填料a,填料a上方由下到上依次设置有布水器 a及挡水板a,填料a下方设置有蓄水池a,蓄水池a通过循环水管a连接布水器a,还包括设置在一级空气处理流道与直接蒸发冷却流道之间的风口a,且风口a对应设置在填料a和蓄水池a之间的位置处。The direct evaporative cooling unit includes a filler a. Above the filler a, a water distributor a and a water blocking plate a are arranged in order from bottom to top. A reservoir a is arranged below the filler a, and the reservoir a is connected to the water distributor through a circulating water pipe a. a. It also includes a tuyere a that is arranged between the primary air treatment flow channel and the direct evaporative cooling flow channel, and the tuyere a is correspondingly arranged at a position between the filler a and the water reservoir a.
本实用新型的特征还在于,The utility model is also characterized in that,
间接蒸发冷却单元包括依据二次空气流动方向依次设置的过滤器a、布水器c、板翅式间接蒸发冷却器以及挡水板b,布水器c下方还设置有与布水器c通过循环水管b连接的蓄水池d,一次空气进风口处还设置有过滤器 b。The indirect evaporative cooling unit includes a filter a, a water distributor c, a plate-fin indirect evaporative cooler and a water baffle b, which are arranged in sequence according to the flow direction of the secondary air. The reservoir d connected to the circulating water pipe b is also provided with a filter b at the primary air inlet.
循环水管b上还设置有循环水泵b。A circulating water pump b is also arranged on the circulating water pipe b.
冷凝排风口和二次空气排风口b处还分别设置有冷凝排风机和机组排风机b,送风口处还设置有机组送风机。A condensation exhaust fan and a unit exhaust fan b are respectively arranged at the condensation air outlet and the secondary air outlet b, and a unit air supply fan is also arranged at the air supply outlet.
循环水管c上还设置有循环水泵c。A circulating water pump c is also arranged on the circulating water pipe c.
机械制冷单元包括蒸发器,蒸发器连接有节流阀和压缩机,蒸发器、节流阀、冷凝盘管以及压缩机依次连接形成闭合循环回路,蒸发器下方由上到下依次设置有冷凝水盘和风口b。The mechanical refrigeration unit includes an evaporator, the evaporator is connected with a throttle valve and a compressor, the evaporator, the throttle valve, the condensing coil and the compressor are connected in sequence to form a closed loop, and condensed water is arranged under the evaporator from top to bottom. Disc and tuyere b.
冷凝水盘与蓄水池c通过冷凝水管连接。The condensate pan is connected to the water reservoir c through a condensate pipe.
循环水管a上设置有循环水泵a。A circulating water pump a is arranged on the circulating water pipe a.
本实用新型的有益效果是:The beneficial effects of the present utility model are:
(1)本实用新型采用集装箱式外壳,使机组形成一个整体,以及采用模块式设计和合理的流道布置方案,避免了传统分散式部件的管道连接复杂,组装以及整机运输困难的问题,降低了施工成本,同时节约了占地面积;(1) The utility model adopts a container-type shell to make the unit form a whole, and adopts a modular design and a reasonable flow channel arrangement scheme, which avoids the problems of complicated pipeline connection of traditional distributed components, difficult assembly and transportation of the whole machine, Reduce the construction cost and save the floor space at the same time;
(2)本实用新型间接蒸发冷却降低一次空气湿球温度,再给冷凝盘管继续降温,再在冷凝盘管表面和喷淋水发生热质交换,带走冷凝热,与用室外空气直接给冷凝器降温,利用经间接蒸发冷却等湿冷却后的一次空气有更低的湿球温度,干湿球温差加大,能带走冷凝器更多的热量;(2) The indirect evaporative cooling of the utility model reduces the wet bulb temperature of the primary air, and then continues to cool the condensing coil, and then exchanges heat and mass with the spray water on the surface of the condensing coil to take away the condensation heat, which is directly supplied with the outdoor air. The condenser is cooled down, and the primary air after wet cooling such as indirect evaporative cooling has a lower wet bulb temperature, and the temperature difference between the dry and wet bulbs increases, which can take away more heat from the condenser;
(3)本实用新型采用风冷和蒸发冷双冷冷凝器,充分利用水的汽化潜热且蒸发冷空气用的是经间接蒸发段处理后的空气,有更低的湿球温度风冷空气用的是二次排风,充分的利用二次空气的冷量,充分降低冷凝盘管的温度,降低结垢概率;(3) The utility model adopts air-cooled and evaporative-cooled double-cooled condensers, making full use of the latent heat of vaporization of water, and the evaporative cold air uses the air processed by the indirect evaporation section, and the air-cooled air with a lower wet bulb temperature is used for It is the secondary exhaust air, which makes full use of the cooling capacity of the secondary air, fully reduces the temperature of the condensing coil, and reduces the probability of scaling;
(4)本实用新型蒸发器下端的冷凝水盘的冷凝水管直接与冷凝器的蓄水池相连,充分利用冷凝水的冷量,冷凝水温度低于蓄水池原本循环水温度,混合后降低了蓄水池中的水温,为冷凝器的蒸发冷部分提高效率;(4) The condensed water pipe of the condensed water pan at the lower end of the evaporator of the present utility model is directly connected to the water reservoir of the condenser, making full use of the cooling capacity of the condensed water, and the temperature of the condensed water is lower than the original circulating water temperature of the water reservoir. The water temperature in the reservoir is improved, and the efficiency of the evaporative cooling part of the condenser is improved;
(5)本实用新型可通过调节和开闭不同单元模块来满足不同室外条件的制冷要求。(5) The utility model can meet the refrigeration requirements of different outdoor conditions by adjusting and opening and closing different unit modules.
附图说明Description of drawings
图1是本实用新型双冷型蒸发冷却空调机组的外部结构示意图;Fig. 1 is the external structure schematic diagram of the dual-cooling evaporative cooling air-conditioning unit of the present utility model;
图2是本实用新型双冷型蒸发冷却空调机组的主视图;Fig. 2 is the front view of the dual-cooling evaporative cooling air-conditioning unit of the present utility model;
图3是本实用新型双冷型蒸发冷却空调机组的左视图;3 is a left side view of the dual-cooling evaporative cooling air-conditioning unit of the present invention;
图4是本实用新型双冷型蒸发冷却空调机组中机械制冷单元的结构示意图;4 is a schematic structural diagram of a mechanical refrigeration unit in a dual-cooling evaporative cooling air-conditioning unit of the present invention;
图5是本实用新型空调机组中直接蒸发冷却单元的结构示意图。5 is a schematic structural diagram of the direct evaporative cooling unit in the air conditioning unit of the present invention.
图中,1.机组送风机,2.挡水板a,3.布水器a,4.填料a,5.冷凝水盘, 6.风口a,7.循环水泵a,8.蓄水池a,9.二次空气进风口,10.风口b,11.风口c,12.冷凝水管,13.循环水泵c,14.蓄水池c,15.冷凝盘管,16.布水器b, 17.冷凝排风机,18.蒸发器,19.板翅式间接蒸发冷却器,20.过滤器a,21. 布水器c,22.循环水泵b,23.蓄水池d,24.一次空气进风口,25.过滤器b, 26.挡水板b,27.压缩机,28.二次空气排风口b,29.节流阀,30.冷凝排风口,31.送风口,32.机组排风机b,33.制冷剂进口管道,34.制冷剂出口管道,35. 集装箱式外壳,36.循环水管b,37.循环水管c,38.循环水管a。In the figure, 1. Unit blower, 2. Water baffle a, 3. Water distributor a, 4. Filling a, 5. Condensate pan, 6. Air outlet a, 7. Circulating water pump a, 8. Reservoir a , 9. Secondary air inlet, 10. Air outlet b, 11. Air outlet c, 12. Condensate water pipe, 13. Circulating water pump c, 14. Reservoir c, 15. Condensing coil, 16. Water distributor b, 17. Condensing exhaust fan, 18. Evaporator, 19. Plate-fin indirect evaporative cooler, 20. Filter a, 21. Water distributor c, 22. Circulating water pump b, 23. Reservoir d, 24. Primary Air inlet, 25. Filter b, 26. Water baffle b, 27. Compressor, 28. Secondary air outlet b, 29. Throttle valve, 30. Condensation outlet, 31. Air supply outlet, 32. Unit exhaust fan b, 33. Refrigerant inlet pipe, 34. Refrigerant outlet pipe, 35. Container shell, 36. Circulating water pipe b, 37. Circulating water pipe c, 38. Circulating water pipe a.
具体实施方式Detailed ways
下面结合附图和具体实施方式对本实用新型进行详细说明。The present utility model will be described in detail below with reference to the accompanying drawings and specific embodiments.
本实用新型结合风冷和蒸发冷的双冷型蒸发冷却空调机组,其结构如图 1所示,包括机组壳体35,机组壳体35内自上而下形成相互连通的出风道及空气处理流道,出风道两端对应的机组壳体35侧壁上分别设置有冷凝排风口30和二次空气排风口b28,出风道对应的机组壳体35一侧壁上还设置有送风口31,如图2-3所示,空气处理流道内由前到后依次设置有复合制冷流道及直接蒸发冷却流道,复合制冷流道内自下而上形成相互连通的一级空气处理流道及二级空气处理流道,一级空气处理流道两端对应的机组壳体35 侧壁上分别设置有二次空气进风口9和一次空气进风口24,一级空气处理流道内设置有间接蒸发冷却单元,二级空气处理流道内由前到后依次设置有风冷与蒸发冷混合冷凝器单元及机械制冷单元,风冷与蒸发冷混合冷凝器单元与机械制冷单元通过管道连接形成循环回路,直接蒸发冷却流道内设置有直接蒸发冷却单元,冷凝排风口30、二次空气进风口9和送风口31位于机组壳体35的同一侧壁上,二次空气排风口b28和一次空气进风口24位于机组壳体35的同一侧壁上;The dual-cooling evaporative cooling air conditioning unit of the present invention combines air cooling and evaporative cooling. For the processing flow channel, the side walls of the
风冷与蒸发冷混合冷凝器单元包括冷凝盘管15,冷凝盘管15上方设置有布水器b16,冷凝盘管15下方由上到下依次设置有蓄水池c14和风口c11,布水器b16和蓄水池c14通过循环水管c37连接,冷凝盘管15与机械制冷单元通过制冷剂进口管道33与制冷剂出口管道34连接形成闭合循环回路;The air-cooled and evaporative-cooled mixed condenser unit includes a condensing
如图5所示,直接蒸发冷却单元包括填料a4,填料a4上方由下到上依次设置有布水器a3及挡水板a2,填料a4下方设置有蓄水池a8,蓄水池a8 通过循环水管a38连接布水器a3,还包括设置在一级空气处理流道与直接蒸发冷却流道之间的风口a6,且风口a6对应设置在填料a4和蓄水池a8之间的位置处。As shown in FIG. 5 , the direct evaporative cooling unit includes a filler a4, a water distributor a3 and a water blocking plate a2 are sequentially arranged above the filler a4 from bottom to top, and a reservoir a8 is arranged below the filler a4, and the reservoir a8 passes through the circulation The water pipe a38 is connected to the water distributor a3, and also includes a tuyere a6 arranged between the primary air treatment flow channel and the direct evaporative cooling flow channel, and the tuyere a6 is correspondingly arranged between the filler a4 and the water reservoir a8.
间接蒸发冷却单元包括依据二次空气流动方向依次设置的过滤器a20、布水器c21、板翅式间接蒸发冷却器19以及挡水板b26,布水器c21下方还设置有与布水器c21通过循环水管b36连接的蓄水池d23,一次空气进风口 24处还设置有过滤器b25。The indirect evaporative cooling unit includes a filter a20, a water distributor c21, a plate-fin indirect
循环水管b36上还设置有循环水泵b22。The circulating water pipe b36 is also provided with a circulating water pump b22.
冷凝排风口30和二次空气排风口b28处还分别设置有冷凝排风机17和机组排风机b32,送风口31处还设置有机组送风机1。The condensing
循环水管c37上还设置有循环水泵c13。The circulating water pipe c37 is also provided with a circulating water pump c13.
如图4所示,机械制冷单元包括蒸发器18,蒸发器18连接有节流阀29 和压缩机27,蒸发器18、节流阀29、冷凝盘管15以及压缩机27依次连接形成闭合循环回路,蒸发器18下方由上到下依次设置有冷凝水盘5和风口 b10。As shown in FIG. 4 , the mechanical refrigeration unit includes an
冷凝水盘5与蓄水池c14通过冷凝水管12连接。The
风口a6、风口c11以及风口b10处均设置有风阀。The tuyere a6, the tuyere c11 and the tuyere b10 are all provided with dampers.
循环水管a38上设置有循环水泵a7。The circulating water pipe a38 is provided with a circulating water pump a7.
本实用新型空调机组的工作原理为:The working principle of the air conditioner unit of the present invention is as follows:
(1)冬季寒冷季节(自然冷却模式)(1) Winter cold season (natural cooling mode)
开启机组排风机b32、机组送风机1以及风口a6,循环水泵b22、循环水泵c13以及循环水泵a7均不开启;Turn on the unit exhaust fan b32, the unit blower 1 and the air outlet a6, and the circulating water pump b22, the circulating water pump c13 and the circulating water pump a7 are not turned on;
室外新风在机组排风机b32的抽吸作用在从二次空气进风口9进入板翅式间接蒸发冷却器19的湿通道,一次空气在冷凝排风机17的抽吸作用从一次空气进风口24进入板翅式间接蒸发冷却器19干通道,一次空气与室外新风在板翅式间接蒸发冷却器19内,通过板翅式间接蒸发冷却器19的导热和对流作用对一次空气进行等湿冷却,再由机组送风机1的抽吸作用通过风口 a6后经机组送风口31送入室内,室外新风则经机组排风机b32从二次空气排风口b28排出。The suction effect of outdoor fresh air on the unit exhaust fan b32 is to enter the wet channel of the plate-fin indirect evaporative cooler 19 from the
(2)干燥地区夏季运行(DEC模式)(2) Summer operation in dry areas (DEC mode)
开启直接蒸发冷却循环水泵a7、机组送风机1以及风口a6;循环水泵 b22、循环水泵c13以及机组排风机b32不开启;Turn on the direct evaporative cooling circulating water pump a7, the unit blower 1 and the air outlet a6; the circulating water pump b22, the circulating water pump c13 and the unit exhaust fan b32 are not turned on;
一次空气由于机组送风机1的抽吸作用从一次空气进风口24进入板翅式间接蒸发冷却器19干通道,由机组送风机1的抽吸作用通过风口a6,同时,在循环水泵a7作用下蓄水池a8中的水经循环水管a38输送到布水器a3,然后喷淋在填料a4上,一次空气与填料a4上的水发生热质交换,使工作空气加湿冷却,再由机组送风机1的抽吸作用经机组送风口31送入室内。The primary air enters the dry channel of the plate-fin indirect evaporative cooler 19 from the
(3)中湿地区夏季运行(IDEC模式)(3) Summer operation in medium and wet areas (IDEC mode)
开启循环水泵a7、循环水泵b22、机组送风机1、机组排风机b32、风口a6,循环水泵c13不开启;Turn on the circulating water pump a7, the circulating water pump b22, the unit blower 1, the unit exhaust fan b32, the air outlet a6, and the circulating water pump c13 is not turned on;
一次空气由于机组送风机1的抽吸作用从一次空气进风口24进入板翅式间接蒸发冷却器19干通道,二次空气由于机组排风机b32的抽吸作用从二次空气进风口9进入板翅式间接蒸发冷却器19的湿通道,在循环水泵b22 的作用下蓄水池d23中的循环水经循环水管b36输送至布水器c21,然后喷淋到板翅式间接蒸发冷却器19的板管上,二次空气与板管上的水膜发生热质交换被加湿冷却,然后再与干通道内的一次空气发生热质交换,使一次空气等湿冷却,然后在机组排风机b32的抽吸作用下二次空气由二次空气排风口28排出,一次空气在机组送风机1的作用下由风口a6进入直接蒸发冷却单元,在循环水泵a7作用下蓄水池a8中的水经循环水管a38输送到布水器 a3,然后喷淋在填料a4上形成水膜,一次空气与填料a4上的水膜发生热质交换,然后在机组送风机1的作用下由机组送风口31送入室内。The primary air enters the dry channel of the plate-fin indirect evaporative cooler 19 from the
(4)高湿地区夏季运行(IEC模式+DX模式)(4) Summer operation in high humidity areas (IEC mode + DX mode)
开启循环水泵22、机组排风机b32、冷凝排风机17、机组送风机1、风口b10、风口c11;Turn on the circulating water pump 22, the unit exhaust fan b32, the
冷凝盘管15左侧为蒸发冷部份,右侧为风冷部分;The left side of the condensing
一次空气由于机组送风机1的抽吸作用从一次空气进风口24进入板翅式间接蒸发冷却器19干通道,二次空气由于机组排风机b32的抽吸作用从二次空气进风口9进入板翅式间接蒸发冷却器19的湿通道,在循环水泵b22 的作用下蓄水池d23中的循环水经循环水管b36输送至布水器c21,然后喷淋到板翅式间接蒸发冷却器19的板管上,二次空气与板管上的水膜发生热质交换被加湿冷却,然后再与干通道内的一次空气发生热质交换,使一次空气等湿冷却,二次排风经板翅式间接蒸发冷却器19在湿通道内与淋水发生热质交换后,温度降低,在机组排风机b32的作用下,由风口c11进入冷凝盘管15的风冷部份,对冷凝盘管15进行预冷和散热后,再由机组排风机b32 从二次空气排风口28排出;一次空气此处将分为两部分,一部分在机组送风机1的作用下由风口b10进入蒸发器18减湿冷却后从机组风口31送入室内,另一部分在冷凝排风机17的作用下由风口c11通入冷凝盘管15,蒸发冷却部分工作空气,在冷凝盘管15表面发生热质交换后,带走冷凝热,从冷凝排风口30排出,另外,在蒸发器18的下部,有一个冷凝水盘5与冷凝盘管15蓄水池相连,冷凝水会从冷凝水管12流入水箱与循环水混合,降低水温,提高效率。The primary air enters the dry channel of the plate-fin indirect evaporative cooler 19 from the
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