CN211345578U - A motor frame structure and an air conditioner outdoor unit - Google Patents
A motor frame structure and an air conditioner outdoor unit Download PDFInfo
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- CN211345578U CN211345578U CN201922340083.XU CN201922340083U CN211345578U CN 211345578 U CN211345578 U CN 211345578U CN 201922340083 U CN201922340083 U CN 201922340083U CN 211345578 U CN211345578 U CN 211345578U
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Abstract
一种电机架结构及空调室外机,电机架结构包括:一体化连接的机架面板固定部分、电机固定部分以及底盘固定部分,其中,所述机架面板固定部分与电机固定部分之间通过拱形曲径架实现一体化连接。由于采用了弧形弯曲连接的形式,避免应力集中,将冲击力分散到一体化连接的各个部分,具有更好的抗冲击能力,同时无需设置挂耳,一体化成型相对容易,频颤条件下寿命较长,且装配简单。
A motor frame structure and an air conditioner outdoor unit, the motor frame structure includes: a frame panel fixing part, a motor fixing part and a chassis fixing part which are integrally connected, wherein an arch is connected between the frame panel fixing part and the motor fixing part. Shaped labyrinth frame to achieve integrated connection. Due to the use of the arc-shaped bending connection, the stress concentration is avoided, the impact force is dispersed to each part of the integrated connection, and the impact resistance is better. Long life and simple assembly.
Description
技术领域technical field
本实用新型涉及空调技术领域,具体而言,涉及一种电机架结构及空调室外机。The utility model relates to the technical field of air conditioners, in particular to a motor frame structure and an outdoor unit of an air conditioner.
背景技术Background technique
现有空调室外机的电机架都搭配有挂耳进行固定,而挂耳固定于冷凝器易导致冷凝器因安装不当出现倒片现象,降低空调性能,且安装过程接触冷凝器免不了被翅片刮伤造成安全隐患。The motor frame of the existing outdoor unit of the air conditioner is fixed with mounting ears, and the mounting ears are fixed on the condenser, which may easily cause the condenser to be reversed due to improper installation, which reduces the performance of the air conditioner, and the contact with the condenser during the installation process will inevitably be scraped by the fins Injury creates a safety hazard.
实用新型内容Utility model content
本实用新型解决的问题是:现有的电机架需要设置挂耳,进行固定成型较难,应力集中,抗冲击性差,导致频颤条件下寿命较短,且装配复杂。The problems solved by the utility model are: the existing motor frame needs to be provided with hanging ears, which is difficult to fix and form, the stress is concentrated, and the impact resistance is poor, resulting in a short life under the condition of frequency vibration and complicated assembly.
为解决上述问题,本实用新型提供一种电机架结构及空调室外机。In order to solve the above problems, the utility model provides a motor frame structure and an air conditioner outdoor unit.
根据本实用新型的一个方面,提供了一种电机架结构1,包括:一体化连接的机架面板固定部分、电机固定部分以及底盘固定部分,其中,所述机架面板固定部分与电机固定部分之间通过拱形曲径架21实现一体化连接。According to an aspect of the present invention, a
通过设置拱形曲径架21实现机架面板固定部分与电机固定部分之间的一体化连接,使得机架面板固定部分、电机固定部分以及底盘固定部分形成一体化结构,当该一体化结构受到合成力fa冲击面板固定部分时,该冲击力的作用传导至机架面板固定部分和电机固定部分的连接处,由于采用了弧形弯曲连接的形式,在该拱形曲径架21所受到的力fa会被分解为fax、fay,基于该结构实现了受力强度的二维分解,避免应力集中,将冲击力分散到一体化连接的各个部分,如果是现有技术中的直角连接的形式,连接处则会完全接收合成力fa,同等厚度同等材质下材后者强度明显弱于前者,使得本实用新型的一体化的电机架结构相比于已有的采用直角架单钣金的连接方案来说,该一体化的电机架结构可以承受相对较高的外力冲击而不受损坏,此外,该电机架架构无需设置挂耳,减少挂耳避免了与蒸发器接触,保证安装过程的安全性,提升了整机装配的效益;一体化成型加工方便,在装配过程中腾出了较大一部分空间,方便装配且节省空间;从空气对流方面来说,其回风区增大,出风区流速同比增大,间接地增加了散热效果;从通用化角度来说,该电机架结构独立了完成固定风机的功能,使各个款式之间不再需要更多种类的挂耳去配置选用,提升通用化效益;从生产制造角度来说,一体化成型需求模具减少,原料需求降低,前期投入成本降幅。The integral connection between the frame panel fixing part and the motor fixing part is realized by arranging the
在本实用新型的一实施例中,所述拱形曲径架21弯曲弧度对应的圆心角介于84°~85°之间。例如为84.1°或者84.5°。In an embodiment of the present invention, the central angle corresponding to the curvature of the
通过优化设置拱形曲径架21的弯曲弧度,一方面使机架面板固定部分与电机固定部分之间的连接更加顺畅,另一方面使得力的分解作用达到最优,提高冲击力的承载强度。By optimizing the bending curvature of the
在本实用新型的一实施例中,所述电机固定部分包括:机架主体11,所述机架主体11上设置有电机固定结构113,所述电机固定结构113包括:固定件31和卡扣结构32,其中,所述固定件31与所述卡扣结构32分别交替设置于四个角的位置,用于电机2的电机安装件201的装配。In an embodiment of the present invention, the motor fixing part includes: a
上述实施例中,电机2具有多个电机安装件201,沿着四个角的方向均具有电机安装件201,通过在四个角上交替设置卡扣结构32和固定件31用于与电机安装件201进行装配,以实现电机2的定位和安装,其中,可以先利用卡扣结构32实现电机2的定位,然后将固定件31与所在位置的电机安装件201通过螺钉实现装配固定;卡扣结构32和固定件31的交错排布实现了定位和装配的方便及可靠性。其中,电机固定结构113还包括:支撑框板30,所述支撑框板30相对于机架主体11凸出,用于限定出电机放置的空间。In the above-mentioned embodiment, the
在本实用新型的一实施例中,所述卡扣结构32包括:支撑台321和位于支撑台上方的卡扣322,所述卡扣322限定出所述电机安装件201的安装空间。In an embodiment of the present invention, the
该实施方式中,卡扣结构32包括:支撑台321和位于支撑台上方的卡扣322,基于支撑台321和卡扣322之间的空间限定出电机安装件201的位置,将电机安装件201伸入至卡扣322内的空间即可,另外支撑台321垂直于支撑框板30,支撑台321的内缘与电机2的外围相匹配,实现对于电机2的位置限定。In this embodiment, the
在本实用新型的一实施例中,所述固定件31与所述支撑台321处于同一高度。In an embodiment of the present invention, the
通过设置固定件31与支撑台321位于同一高度,可以保证电机2安装时整体的平稳性以及装配后性能的可靠性。By arranging the
在本实用新型的一实施例中,所述拱形曲径架21为两条平行设置的拱形架,在两条拱形架之间设置有横向加强板22。In an embodiment of the present invention, the
通过在两条拱形架之间设置横向加强板22,使电机运行过程中产生的径向力传递到承载板12的板面时均匀分散,起到稳定电机架、消颤、提高使用寿命的作用。By arranging the
在本实用新型的一实施例中,所述机架面板固定部分包括:承载板12以及与所述承载板12垂直设置的面板固定板14,其中沿着x方向的承载板12的长度与拱形曲径架21的外缘对齐,所述承载板12沿着y方向的宽度尺寸为:72mm-74mm。In an embodiment of the present invention, the rack panel fixing part includes: a
基于一体化设置,将承载板12的长度与拱形曲径架21的外缘对齐,使得承载板12呈矩形框,且伸出的宽度(沿着y方向)相较于现有技术中的直角架单钣金伸出的形式而言尺寸缩短,承载板12采用两点定位,通过矩状棱边进一步提升整体的受力强度,分散电机2带来的横向力。在电机架运载过程中会受到各方向磕碰,已有的直角架单钣金伸出的形式伸出长度大,根据M=Fd可知,伸出径越长所受力矩越大,越容易变形;而本实用新型的电机架结构通过使用四方支撑,并缩短了承载板的伸出径(沿着y方向的宽度),例如为73.5mm,在受到各方向冲击力后不易变形,承载力更高。Based on the integrated arrangement, the length of the
在本实用新型的一实施例中,所述面板固定板14与面板通过对称设置的螺钉进行装配。In an embodiment of the present invention, the
采用对称设置的螺钉进行固定装配的形式,能够防止单颗螺钉所带来的双边受力不均减少使用寿命的情况。The use of symmetrically arranged screws for fixed assembly can prevent the uneven force on both sides caused by a single screw from reducing the service life.
根据本实用新型的另一个方面,提供了一种空调室外机,包括本实用新型提及的任一种电机架结构1。According to another aspect of the present invention, an outdoor unit of an air conditioner is provided, comprising any of the
该空调室外机通过设置拱形曲径架21实现机架面板固定部分与电机固定部分之间的一体化连接,使得机架面板固定部分、电机固定部分以及底盘固定部分形成一体化结构,当该一体化结构受到合成力fa冲击面板固定部分时,该冲击力的作用传导至机架面板固定部分和电机固定部分的连接处,由于采用了弧形弯曲连接的形式,避免应力集中,将冲击力分散到一体化连接的各个部分,具有更好的抗冲击能力,同时无需设置挂耳,一体化成型相对容易,频颤条件下寿命较长,且装配简单。The air conditioner outdoor unit realizes the integrated connection between the frame panel fixing part and the motor fixing part by setting the
附图说明Description of drawings
图1为根据本实用新型一实施例所示的电机架结构的结构示意图;1 is a schematic structural diagram of a motor frame structure according to an embodiment of the present invention;
图2为如图1所示的电机架结构圈出部分A的放大结构示意图;Fig. 2 is the enlarged structural schematic diagram of the circled part A of the motor frame structure as shown in Fig. 1;
图3为根据本实用新型一实施例所示的电机架结构安装电机、与底板固定后的装配图,其中,为了示意内部安装情况,将外围的面板拆除;3 is an assembly diagram of the motor frame structure according to an embodiment of the present invention after the motor is installed and the bottom plate is fixed, wherein, in order to illustrate the internal installation situation, the outer panel is removed;
图4为如图3所示的圈出部分B的放大结构示意图;Fig. 4 is the enlarged structural schematic diagram of the circled portion B shown in Fig. 3;
图5为本实用新型的电机架结构与现有的带有挂耳的电机架的各方向冲击力分析对比图,其中,(a)示意本实用新型实施例所示的电机架结构;(b)示意现有的带有挂耳的电机架;5 is a diagram showing the analysis and comparison of the impact force in each direction between the motor frame structure of the present invention and the existing motor frame with hanging ears, wherein (a) illustrates the motor frame structure shown in the embodiment of the present invention; (b) ) indicates an existing motor frame with mounting ears;
图6为本实用新型的电机架结构与现有的带有挂耳的电机架的承载力分析对比图,其中,(a)示意本实用新型实施例所示的电机架结构;(b)示意现有的带有挂耳的电机架。FIG. 6 is a comparison diagram of the bearing capacity of the motor frame structure of the present invention and the existing motor frame with hanging ears, wherein (a) illustrates the motor frame structure shown in the embodiment of the present invention; (b) schematically Existing motor mount with mounting ears.
附图标记说明:Description of reference numbers:
1-电机架结构;1- Motor frame structure;
11-机架主体;11- the main body of the rack;
113-电机固定结构;113-Motor fixed structure;
30-支撑框板; 31-固定件;30-support frame plate; 31-fixture;
32-卡扣结构;32-buckle structure;
321-支撑台; 322-卡扣;321-support table; 322-buckle;
12-承载板;12-bearing plate;
13-底板; 14-面板固定板;13- bottom plate; 14- panel fixing plate;
15-折边;15 - folded edge;
21-拱形曲径架; 22-横向加强板;21-arch labyrinth; 22-transverse reinforcement plate;
2-电机;2- motor;
201-电机安装件;201-Motor mounting parts;
3-底盘。3- Chassis.
具体实施方式Detailed ways
现有的电机架都搭配有挂耳,进行固定成型较难,需要通过模具生产,之后进行翻边、冲压;采用翻边支撑顶板,应力集中,抗冲击性差,导致频颤条件下寿命较短;需要搭配挂耳使用,无法独立工作,此外还存在装配复杂的问题。The existing motor frames are equipped with hanging ears, which is difficult to fix and form. It needs to be produced by molds, and then flanged and punched. The use of flanging to support the top plate has concentrated stress and poor impact resistance, resulting in a short life under the condition of frequency vibration. ; It needs to be used with hanging ears, cannot work independently, and there is also the problem of complicated assembly.
通常外机电机架由机架和挂耳组装而成,需要分步进行模具成型,再通过螺钉将两者固定之后安装;为减少其安装难度,本实用新型提供一种电机架结构及空调室外机,通过结构优化设置,取消了挂耳的设计,电机架结构直接可以一体成型,与底盘和面板直接进行固定,装配简单,且具有较高的装配强度和使用寿命。Usually, the external motor frame is assembled by the frame and the hanging ears, which needs to be molded step by step, and then the two are fixed by screws and then installed; in order to reduce the difficulty of installation, the utility model provides a motor frame structure and an outdoor air conditioner. Through the optimization of the structure, the design of the hanging ears is cancelled, and the structure of the motor frame can be directly formed into one piece, which can be directly fixed with the chassis and the panel. The assembly is simple, and it has high assembly strength and service life.
为使本实用新型的上述目的、特征和优点能够更为明显易懂,下面结合附图对本实用新型的具体实施例进行详细的说明。In order to make the above objects, features and advantages of the present utility model more clearly understood, the specific embodiments of the present utility model will be described in detail below with reference to the accompanying drawings.
第一实施例first embodiment
在本实用新型的第一个示例性实施例中,提供了一种电机架结构。In a first exemplary embodiment of the present invention, a motor frame structure is provided.
图1为根据本实用新型一实施例所示的电机架结构的结构示意图。FIG. 1 is a schematic structural diagram of a motor frame structure according to an embodiment of the present invention.
参照图1所示,本实用新型的电机架结构1,包括:一体化连接的机架面板固定部分、电机固定部分以及底盘固定部分,其中,所述机架面板固定部分与电机固定部分之间通过拱形曲径架21实现一体化连接。1, the
在本实用新型的一实施例中,所述拱形曲径架21弯曲弧度对应的圆心角介于84°~85°之间。例如为84.1°或者84.5°。In an embodiment of the present invention, the central angle corresponding to the curvature of the
通过优化设置拱形曲径架21的弯曲弧度,一方面使机架面板固定部分与电机固定部分之间的连接更加顺畅,另一方面使得力的分解作用达到最优,提高冲击力的承载强度。By optimizing the bending curvature of the
图2为如图1所示的电机架结构圈出部分A的放大结构示意图。FIG. 2 is an enlarged structural schematic diagram of the circled part A of the motor frame structure shown in FIG. 1 .
在本实用新型的一实施例中,参照图2所示,所述电机固定部分包括:机架主体11,所述机架主体11上设置有电机固定结构113,所述电机固定结构113包括:固定件31和卡扣结构32,其中,所述固定件31与所述卡扣结构32分别交替设置于四个角的位置,用于电机2的电机安装件201的装配。In an embodiment of the present invention, as shown in FIG. 2 , the motor fixing part includes: a
上述实施例中,电机2具有多个电机安装件201,沿着四个角的方向均具有电机安装件201,通过在四个角上交替设置卡扣结构32和固定件31用于与电机安装件201进行装配,以实现电机2的定位和安装,其中,可以先利用卡扣结构32实现电机2的定位,然后将固定件31与所在位置的电机安装件201通过螺钉实现装配固定;卡扣结构32和固定件31的交错排布实现了定位和装配的方便及可靠性。其中,电机固定结构113还包括:支撑框板30,所述支撑框板30相对于机架主体11凸出,用于限定出电机放置的空间。In the above-mentioned embodiment, the
图3为根据本实用新型一实施例所示的电机架结构安装电机、与底板固定后的装配图,其中,为了示意内部安装情况,将外围的面板拆除。图4为如图3所示的圈出部分B的放大结构示意图。3 is an assembly diagram of the motor frame structure according to an embodiment of the present invention after the motor is installed and the bottom plate is fixed, wherein, in order to illustrate the internal installation situation, the peripheral panel is removed. FIG. 4 is an enlarged schematic structural diagram of the circled portion B shown in FIG. 3 .
在本实用新型的一实施例中,参照图3和图4所示,所述卡扣结构32包括:支撑台321和位于支撑台上方的卡扣322,所述卡扣322限定出所述电机安装件201的安装空间。In an embodiment of the present invention, as shown in FIGS. 3 and 4 , the
该实施方式中,卡扣结构32包括:支撑台321和位于支撑台上方的卡扣322,基于支撑台321和卡扣322之间的空间限定出电机安装件201的位置,将电机安装件201伸入至卡扣322内的空间即可。In this embodiment, the
此外,继续参照图1和图3所示,所述电机固定结构113还包括支撑框板30,所述固定件31和所述卡扣结构32所在平面均垂直于支撑框板30所在平面,从而限定出内机2安装的空间。另外支撑台321垂直于支撑框板30,支撑台321的内缘与电机2的外围相匹配,实现对于电机2的位置限定。In addition, as shown in FIGS. 1 and 3 , the
在本实用新型的一实施例中,参照图1和图4所示,所述固定件31与所述支撑台321处于同一高度。In an embodiment of the present invention, as shown in FIG. 1 and FIG. 4 , the fixing
通过设置固定件31与支撑台321位于同一高度,可以保证电机2安装时整体的平稳性以及装配后性能的可靠性。By arranging the fixing
在本实用新型的一实施例中,参照图1所示,所述拱形曲径架21为两条平行设置的拱形架,在两条拱形架之间设置有横向加强板22。In an embodiment of the present invention, as shown in FIG. 1 , the
通过在两条拱形架之间设置横向加强板22,使电机运行过程中产生的径向力传递到承载板12的板面时均匀分散,起到稳定电机架、消颤、提高使用寿命的作用。By arranging the transverse reinforcing
图5为本实用新型的电机架结构与现有的带有挂耳的电机架的各方向冲击力分析对比图,其中,(a)示意本实用新型实施例所示的电机架结构;(b)示意现有的带有挂耳的电机架。图6为本实用新型的电机架结构与现有的带有挂耳的电机架的承载力分析对比图,其中,(a)示意本实用新型实施例所示的电机架结构;(b)示意现有的带有挂耳的电机架。5 is a diagram showing the analysis and comparison of the impact force in each direction between the motor frame structure of the present invention and the existing motor frame with hanging ears, wherein (a) illustrates the motor frame structure shown in the embodiment of the present invention; (b) ) indicates an existing motor mount with mounting ears. FIG. 6 is a comparison diagram of the bearing capacity of the motor frame structure of the present invention and the existing motor frame with hanging ears, wherein (a) illustrates the motor frame structure shown in the embodiment of the present invention; (b) schematically Existing motor mount with mounting ears.
在本实用新型的一实施例中,参照图1所示,所述机架面板固定部分包括:承载板12以及与所述承载板12垂直设置的面板固定板14,其中沿着x方向的承载板12的长度与拱形曲径架21的外缘对齐,所述承载板12沿着y方向的宽度尺寸为:72mm-74mm。数值范围包括端点值,所述承载板12沿着y方向的宽度尺寸例如为73.5mm。In an embodiment of the present invention, as shown in FIG. 1 , the rack panel fixing part includes: a bearing
参照图6中(a)和(b)所示,通过设置拱形曲径架21实现机架面板固定部分与电机固定部分之间的一体化连接,使得机架面板固定部分、电机固定部分以及底盘固定部分形成一体化结构,当该一体化结构受到合成力fa冲击面板固定部分时,该冲击力的作用传导至机架面板固定部分和电机固定部分的连接处,由于采用了弧形弯曲连接的形式,在该拱形曲径架21所受到的力fa会被分解为fax、fay,基于该结构实现了受力强度的二维分解,避免应力集中,将冲击力分散到一体化连接的各个部分,如果是现有技术中的直角连接的形式,连接处则会完全接收合成力fa,同等厚度同等材质下材后者强度明显弱于前者,使得本实用新型的一体化的电机架结构相比于已有的采用直角架单钣金的连接方案来说,该一体化的电机架结构可以承受相对较高的外力冲击而不受损坏。Referring to Fig. 6 (a) and (b), the integral connection between the frame panel fixing part and the motor fixing part is realized by arranging the
参照图5中(a)和(b)所示,基于一体化设置,将承载板12的长度与拱形曲径架21的外缘对齐,使得承载板12呈矩形框,且伸出的宽度(沿着y方向)相较于现有技术中的直角架单钣金伸出的形式而言尺寸缩短,承载板12采用两点定位,通过矩状棱边进一步提升整体的受力强度,分散电机2带来的横向力fa。在电机架运载过程中会受到各方向磕碰,已有的直角架单钣金伸出的形式伸出长度大,根据M=Fd可知,伸出径越长所受力矩越大,越容易变形;而本实用新型的电机架结构通过使用四方支撑,并缩短了承载板的伸出径(沿着y方向的宽度),在受到各方向冲击力后不易变形,承载力更高。5 (a) and (b), based on the integrated arrangement, the length of the carrying
在本实用新型的一实施例中,所述面板固定板14与面板通过对称设置的螺钉进行装配。In an embodiment of the present invention, the
采用对称设置的螺钉进行固定装配的形式,能够防止单颗螺钉所带来的双边受力不均减少使用寿命的情况。The use of symmetrically arranged screws for fixed assembly can prevent the uneven force on both sides caused by a single screw from reducing the service life.
第二实施例Second Embodiment
在本实用新型的第二个示例性实施例中,提供了一种空调室外机,包括本实用新型提及的任一种电机架结构1。In the second exemplary embodiment of the present invention, an outdoor unit of an air conditioner is provided, including any
该空调室外机通过设置拱形曲径架21实现机架面板固定部分与电机固定部分之间的一体化连接,使得机架面板固定部分、电机固定部分以及底盘固定部分形成一体化结构,当该一体化结构受到合成力fa冲击面板固定部分时,该冲击力的作用传导至机架面板固定部分和电机固定部分的连接处,由于采用了弧形弯曲连接的形式,避免应力集中,将冲击力分散到一体化连接的各个部分,具有更好的抗冲击能力,同时无需设置挂耳,一体化成型相对容易,频颤条件下寿命较长,且装配简单。The air conditioner outdoor unit realizes the integrated connection between the frame panel fixing part and the motor fixing part by setting the
综上所述,本实用新型提供了一种电机架结构及空调室外机,该电机架架构无需设置挂耳,减少挂耳避免了与蒸发器接触,保证安装过程的安全性,提升了整机装配的效益;一体化成型加工方便,在装配过程中腾出了较大一部分空间,方便装配且节省空间;从空气对流方面来说,其回风区增大,出风区流速同比增大,间接地增加了散热效果;从通用化角度来说,该电机架结构独立了完成固定风机的功能,使各个款式之间不再需要更多种类的挂耳去配置选用,提升通用化效益;从生产制造角度来说,一体化成型需求模具减少,原料需求降低,前期投入成本降幅。To sum up, the utility model provides a motor frame structure and an air conditioner outdoor unit. The motor frame structure does not need to be provided with mounting ears, reduces the number of mounting ears and avoids contact with the evaporator, ensures the safety of the installation process, and improves the overall machine. The benefits of assembly; the integrated molding process is convenient, and a large part of the space is freed up during the assembly process, which is convenient for assembly and saves space; in terms of air convection, the return air area is increased, and the flow rate of the air outlet area is increased year-on-year. Indirectly increases the heat dissipation effect; from the perspective of generalization, the motor frame structure independently completes the function of fixing the fan, so that more types of mounting ears are no longer needed to configure and select between various styles, and the generalization benefit is improved; From the perspective of manufacturing, integrated molding requires less molds, lower raw material requirements, and lower initial investment costs.
虽然本实用新型披露如上,但本实用新型并非限定于此。任何本领域技术人员,在不脱离本实用新型的精神和范围内,均可作各种更动与修改,因此本实用新型的保护范围应当以权利要求所限定的范围为准。Although the present invention is disclosed above, the present invention is not limited thereto. Any person skilled in the art can make various changes and modifications without departing from the spirit and scope of the present invention. Therefore, the protection scope of the present invention should be based on the scope defined by the claims.
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