CN211344095U - Novel cast steel floating ball valve - Google Patents

Novel cast steel floating ball valve Download PDF

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CN211344095U
CN211344095U CN201922419716.6U CN201922419716U CN211344095U CN 211344095 U CN211344095 U CN 211344095U CN 201922419716 U CN201922419716 U CN 201922419716U CN 211344095 U CN211344095 U CN 211344095U
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valve
hole
standard iso
ball
limiting plate
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李赵赟
陈振兴
潘昕垚
张国希
胡隆峰
许开化
杜可庆
邹新鹏
周雪涛
胡鹏程
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Koflow Valve Group Co ltd
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Koflow Valve Group Co ltd
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Abstract

本实用新型涉及一种新型铸钢浮动球阀,包括阀体、阀盖、阀座、球体、阀杆、传动机构;其特征是:安装架上端面为标准ISO平台,在该标准ISO平台上设置限位装置和锁紧装置;所述限位装置由限位螺杆和限位板组成,限位螺杆安装在标准ISO平台的第一安装孔内,限位板的中心孔固定安装在阀杆上;所述锁紧装置由限位板上的锁孔和锁销组成,在球体全开位置时,限位板上的锁孔与标准ISO平台的第二安装孔对齐,在球体全关位置时,限位板上的锁孔与标准ISO平台的第三安装孔对齐。具有产品体积小、成本低、安装空间小、密封性能可靠等特点。

Figure 201922419716

The utility model relates to a novel cast steel floating ball valve, comprising a valve body, a valve cover, a valve seat, a sphere, a valve stem and a transmission mechanism; the utility model is characterized in that: the upper end face of the mounting frame is a standard ISO platform, and the standard ISO platform is set on the standard ISO platform. Limit device and locking device; the limit device consists of a limit screw and a limit plate, the limit screw is installed in the first installation hole of the standard ISO platform, and the center hole of the limit plate is fixedly installed on the valve stem ; The locking device is composed of a lock hole and a lock pin on the limit plate. When the ball is in the fully open position, the lock hole on the limit plate is aligned with the second installation hole of the standard ISO platform. When the ball is in the fully closed position , the key hole on the limit plate is aligned with the third mounting hole of the standard ISO platform. It has the characteristics of small product size, low cost, small installation space and reliable sealing performance.

Figure 201922419716

Description

新型铸钢浮动球阀New cast steel floating ball valve

技术领域technical field

本实用新型属于阀门领域,尤其涉及一种浮动球阀。The utility model belongs to the field of valves, in particular to a floating ball valve.

背景技术Background technique

浮动球阀的结构一般包括阀体、阀盖、阀座、球体、阀杆、传动机构,球体浮动安装在由阀体与阀盖组成的阀腔内,其球面与安装在进出口通道内的阀座相互配合,阀杆下端与球体上端的方孔活动链接,阀杆上端与传动机构链接,阀杆中部与阀体上部的安装架之间设置密封填料,阀杆与阀体之间设置防打出装置,传动机构采用手动、电动、气动、液动装置,采用手动时一般需要在传动手柄与安装架之间设置锁紧装置,防止误开或误关,采用电动或气动或液动装置时,电动或气动或液动装置安装在阀体上的标准ISO平台上。其缺点是:现有电动、气动、液动球阀与手动球阀的传动机构不能相互兼容转换,采用手动时需要在传动手柄与安装架之间设置锁紧装置,增加了产品体积和成本;中腔密封填料在阀杆反复旋转过程中产生磨损后容易发生泄漏,密封性能差。The structure of floating ball valve generally includes valve body, valve cover, valve seat, ball body, valve stem, and transmission mechanism. The seats cooperate with each other, the lower end of the valve stem is movably linked with the square hole on the upper end of the sphere, the upper end of the valve stem is linked with the transmission mechanism, a sealing packing is arranged between the middle of the valve stem and the mounting bracket on the upper part of the valve body, and an anti-pulling is arranged between the valve stem and the valve body The transmission mechanism adopts manual, electric, pneumatic, and hydraulic devices. When manual, it is generally necessary to set a locking device between the transmission handle and the mounting frame to prevent accidental opening or closing. When using electric or pneumatic or hydraulic devices, Electric or pneumatic or hydraulic units are mounted on a standard ISO platform on the valve body. The disadvantage is: the transmission mechanism of the existing electric, pneumatic, hydraulic ball valve and manual ball valve cannot be compatible with each other. When manual operation is used, a locking device needs to be set between the transmission handle and the mounting frame, which increases the product volume and cost; The sealing packing is prone to leakage after being worn during the repeated rotation of the valve stem, and the sealing performance is poor.

发明内容SUMMARY OF THE INVENTION

本实用新型针对现有技术存在的缺点,提供一种手动机构可以与电动、气动、液动机构互换,中腔具有自密封结构,产品体积小、成本低、安装空间小、中腔密封性能可靠的新型铸钢浮动球阀。Aiming at the shortcomings of the prior art, the utility model provides a manual mechanism that can be interchanged with electric, pneumatic and hydraulic mechanisms, the middle cavity has a self-sealing structure, the product is small in volume, low in cost, small in installation space, and has a sealing performance in the middle cavity. Reliable new cast steel floating ball valve.

本实用新型的技术方案包括阀体、阀盖、阀座、球体、阀杆、传动机构,球体浮动安装在由阀体与阀盖组成的阀腔内,其球面与阀座相互配合,阀杆下端与球体上端的方孔活动链接,阀杆上端与手柄连接,阀杆中部与阀体上部的安装架之间设置密封填料,阀杆与阀体之间设置防打出装置,所述防打出装置由阀杆上的径向凸肩与阀体中腔入口处的内台阶相互配合组成;其特征是:安装架上端面为标准ISO平台,在该标准ISO平台上设置限位装置和锁紧装置;所述限位装置由限位螺杆和限位板组成,限位螺杆安装在标准ISO平台的第一安装孔内,限位板的中心孔固定安装在阀杆上,在球体全开位置时,限位板的一端与限位螺杆顶触,球体从全开位置顺时针旋转90°时,限位板的另一端与限位螺杆顶触;所述锁紧装置由限位板上的锁孔和锁销组成,在球体全开位置时,限位板上的锁孔与标准ISO平台的第二安装孔对齐,锁销穿入到限位板上的锁孔和第二安装孔内,在球体全关位置时,限位板上的锁孔与标准ISO平台的第三安装孔对齐,锁销穿入到限位板上的锁孔和第三安装孔内。The technical scheme of the utility model includes a valve body, a valve cover, a valve seat, a ball body, a valve stem, and a transmission mechanism. The ball body is floatingly installed in a valve cavity composed of a valve body and a valve cover, and the spherical surface and the valve seat cooperate with each other. The lower end is movably linked with the square hole at the upper end of the sphere, the upper end of the valve stem is connected with the handle, a sealing packing is arranged between the middle part of the valve stem and the mounting frame on the upper part of the valve body, and an anti-pulling device is arranged between the valve stem and the valve body, and the said anti-pulling device It is composed of the radial shoulder on the valve stem and the inner step at the entrance of the central cavity of the valve body. It is characterized in that: the upper end face of the mounting frame is a standard ISO platform, and a limit device and a locking device are set on the standard ISO platform. ; The limit device is composed of a limit screw and a limit plate, the limit screw is installed in the first installation hole of the standard ISO platform, and the center hole of the limit plate is fixedly installed on the valve stem. When the ball is in the fully open position , one end of the limit plate is in contact with the limit screw, and when the ball rotates 90° clockwise from the fully open position, the other end of the limit plate is in contact with the limit screw; the locking device is controlled by the lock on the limit plate. It consists of a hole and a lock pin. When the ball is fully open, the lock hole on the limit plate is aligned with the second installation hole of the standard ISO platform, and the lock pin penetrates into the lock hole and the second installation hole on the limit plate. When the ball is in the fully closed position, the locking hole on the limiting plate is aligned with the third mounting hole of the standard ISO platform, and the locking pin penetrates into the locking hole and the third mounting hole on the limiting plate.

在以上技术方案中,在阀体中腔设置自密封装置,该自密封装置由安装在径向凸肩与阀体内台阶之间的密封垫和球体上的引压孔组成,引压孔一端连通球体内孔,另一端连通阀杆下端面。In the above technical solution, a self-sealing device is arranged in the middle cavity of the valve body, and the self-sealing device is composed of a sealing gasket installed between the radial shoulder and the step in the valve body and a pressure-inducing hole on the sphere, and one end of the pressure-inducing hole is connected to each other. The inner hole of the sphere is connected with the lower end surface of the valve stem at the other end.

本实用新型与现有技术相比的有益效果是:安装架上端采用标准ISO平台结构,实现手动装置和电动、气动、液动装置互换,利用标准ISO平台上的安装孔与限位板上的锁孔、锁销组成锁紧装置,中腔设置自密封装置,具有产品体积小、成本低、安装空间小、密封性能可靠等特点。Compared with the prior art, the utility model has the following beneficial effects: the upper end of the mounting frame adopts a standard ISO platform structure, realizing the interchange of manual devices with electric, pneumatic and hydraulic devices, and using the mounting holes on the standard ISO platform and the limit plate The lock hole and the lock pin form a locking device, and the middle cavity is provided with a self-sealing device, which has the characteristics of small product volume, low cost, small installation space, and reliable sealing performance.

附图说明Description of drawings

图1是本实用新型的结构示意图。Figure 1 is a schematic structural diagram of the present invention.

图2是本实用新型图1中标准ISO平台上限位装置和锁紧装置的结构示意图。FIG. 2 is a schematic structural diagram of the upper limit device and the locking device of the standard ISO platform in FIG. 1 of the present invention.

具体实施方式Detailed ways

如图1所示的新型铸钢浮动球阀,包括阀体1、阀盖2、阀座6、球体7、阀杆8、传动机构,阀体1与阀盖2由螺栓3和螺母4相互连接,两者之间设置金属绕丝垫5,传动机构采用手柄21球体7浮动安装在由阀体1与阀盖2组成的阀腔内,其球面与阀座6相互配合,阀座6安装在阀体1进口通道内和阀盖2出口通道内,阀杆8下端与球体7上端的方孔活动链接,在两者之间设置由钢球9和弹簧10组成的防静电装置,阀杆8上端与手柄21连接,阀杆8中部与阀体1上部的安装架之间设置密封填料13,该密封填料13由垫片14、填料压套15、蝶型弹簧16、压紧螺母17安装在阀杆8与安装架之间的填料函内,在压紧螺母17上设置螺母防松套18,阀杆8与阀体1之间设置防打出装置,所述防打出装置由阀杆8上的径向凸肩与阀体1中腔入口处的内台阶相互配合组成,防止阀杆8被介质压力向上打出,在阀体1中腔入口处的内台阶与密封填料13之间的阀杆8外圆面设置O型密封圈12,加强中腔密封;其特征是:安装架上端面为标准ISO平台,在该标准ISO平台上设置限位装置和锁紧装置,所述标准ISO平台是电动装置、气动装置和液控装置的标准安装平台,其上端面制有四个安装孔;所述限位装置由限位螺杆23和限位板20组成,限位螺杆23安装在标准ISO平台的第一安装孔内,限位板20的中心孔固定安装在阀杆8上,限位板20与螺母防松套18之间设置压紧垫19,在球体7全开位置时,限位板20的一端与限位螺杆23顶触,球体7从全开位置顺时针旋转90°时,限位板20的另一端与限位螺杆23顶触,如图2所示;所述锁紧装置由限位板20上的锁孔和锁销组成,在球体7全开位置时,限位板20上的锁孔与标准ISO平台的第二安装孔24对齐,锁销穿入到限位板20上的锁孔和第二安装孔24内,锁定开阀位置,在球体7全关位置时,限位板20上的锁孔与标准ISO平台的第三安装孔25对齐,锁销穿入到限位板20上的锁孔和第三安装孔25内,锁定关阀位置,锁紧装置利用限位板20和标准ISO平台上的安装孔组成,减小了产品体积和安装空间、降低了成本。卸掉手柄21、限位板20和压紧垫19就可以在标准ISO平台上安装电动、气动或液控装置,互换性好。The new type cast steel floating ball valve as shown in Figure 1 includes valve body 1, valve cover 2, valve seat 6, ball body 7, valve stem 8, transmission mechanism, valve body 1 and valve cover 2 are connected to each other by bolts 3 and nuts 4 , between the two, a metal wire pad 5 is arranged, and the transmission mechanism adopts the handle 21 sphere 7 to float and install in the valve cavity composed of the valve body 1 and the valve cover 2, and its spherical surface cooperates with the valve seat 6, and the valve seat 6 is installed in In the inlet channel of the valve body 1 and the outlet channel of the valve cover 2, the lower end of the valve stem 8 is movably linked with the square hole at the upper end of the ball body 7, and an anti-static device composed of a steel ball 9 and a spring 10 is arranged between the two, and the valve stem 8 The upper end is connected to the handle 21, and a sealing packing 13 is arranged between the middle part of the valve stem 8 and the mounting frame on the upper part of the valve body 1. In the stuffing box between the valve stem 8 and the mounting frame, a nut locking sleeve 18 is set on the compression nut 17, and an anti-pulling device is set between the valve stem 8 and the valve body 1, and the anti-pulling device is installed on the valve stem 8. The radial shoulder of the valve body 1 cooperates with the inner step at the entrance of the middle cavity of the valve body 1 to prevent the valve stem 8 from being driven upward by the medium pressure. 8. An O-shaped sealing ring 12 is arranged on the outer circular surface to strengthen the sealing of the middle cavity; it is characterized in that: the upper end face of the mounting frame is a standard ISO platform, and a limit device and a locking device are set on the standard ISO platform, and the standard ISO platform is The standard installation platform for electric devices, pneumatic devices and hydraulic control devices has four mounting holes on its upper end surface; the limit device is composed of limit screw 23 and limit plate 20, and the limit screw 23 is installed on the standard ISO platform In the first installation hole of the nut, the central hole of the limit plate 20 is fixedly installed on the valve stem 8, and a pressing washer 19 is arranged between the limit plate 20 and the nut locking sleeve 18. When the ball 7 is in the fully open position, the limit One end of the plate 20 is in contact with the limit screw 23, and when the ball 7 is rotated 90° clockwise from the fully open position, the other end of the limit plate 20 is in contact with the limit screw 23, as shown in FIG. 2; the locking The device consists of a lock hole and a lock pin on the limit plate 20. When the sphere 7 is fully open, the lock hole on the limit plate 20 is aligned with the second installation hole 24 of the standard ISO platform, and the lock pin penetrates into the limit In the lock hole on the plate 20 and the second installation hole 24, the valve opening position is locked. When the ball 7 is in the fully closed position, the lock hole on the limit plate 20 is aligned with the third installation hole 25 of the standard ISO platform, and the lock pin passes through. into the lock hole on the limit plate 20 and the third installation hole 25 to lock the valve closing position. The locking device is composed of the limit plate 20 and the installation hole on the standard ISO platform, which reduces the product volume and installation space, Reduced costs. After removing the handle 21, the limit plate 20 and the pressing pad 19, the electric, pneumatic or hydraulic control device can be installed on the standard ISO platform, and the interchangeability is good.

在阀体1中腔设置自密封装置,该自密封装置由安装在阀杆8径向凸肩与阀体1内台阶之间的密封垫11和球体7上的引压孔22组成,引压孔22一端连通球体7内孔,另一端连通阀杆8下端面,将球体7通道内的介质压力引入到阀杆8下端面,对阀杆8产生向上的推力,压紧密封垫11,实现中腔压力自密封。A self-sealing device is arranged in the middle cavity of the valve body 1. The self-sealing device is composed of a sealing gasket 11 installed between the radial shoulder of the valve stem 8 and the inner step of the valve body 1 and a pressure-inducing hole 22 on the ball body 7. One end of the hole 22 is connected to the inner hole of the ball body 7, and the other end is connected to the lower end surface of the valve stem 8. The medium pressure in the channel of the ball body 7 is introduced into the lower end surface of the valve stem 8, and the valve stem 8 is pushed upward, and the sealing gasket 11 is pressed to realize The cavity pressure is self-sealing.

Claims (2)

1. A novel cast steel floating ball valve comprises a valve body (1), a valve cover (2), a valve seat (6), a ball body (7), a valve rod (8) and a transmission mechanism, wherein the transmission mechanism adopts a handle (21), the ball body (7) is installed in a valve cavity formed by the valve body (1) and the valve cover (2) in a floating mode, the ball surface of the ball body is matched with the valve seat (6), the lower end of the valve rod (8) is movably connected with a square hole in the upper end of the ball body (7), the upper end of the valve rod (8) is connected with the handle (21), a sealing filler (13) is arranged between the middle part of the valve rod (8) and an installation frame in the upper part of the valve body (1), an anti-knocking device is arranged between the valve rod (8) and the valve body (1), and the anti-knocking device is formed by mutually; the method is characterized in that: the upper end surface of the mounting frame is a standard ISO platform, and a limiting device and a locking device are arranged on the standard ISO platform; the limiting device comprises a limiting screw rod (23) and a limiting plate (20), the limiting screw rod (23) is installed in a first installation hole of the standard ISO platform, a center hole of the limiting plate (20) is fixedly installed on the valve rod (8), one end of the limiting plate (20) is in top contact with the limiting screw rod (23) when the sphere (7) is in a fully-opened position, and the other end of the limiting plate (20) is in top contact with the limiting screw rod (23) when the sphere (7) rotates clockwise by 90 degrees from the fully-opened position; the locking device is composed of a lock hole and a lock pin on the limiting plate (20), when the ball body (7) is in a fully-open position, the lock hole on the limiting plate (20) is aligned with the second mounting hole (24) of the standard ISO platform, the lock pin penetrates into the lock hole on the limiting plate (20) and the second mounting hole (24), when the ball body (7) is in a fully-closed position, the lock hole on the limiting plate (20) is aligned with the third mounting hole (25) of the standard ISO platform, and the lock pin penetrates into the lock hole on the limiting plate (20) and the third mounting hole (25).
2. Novel cast steel floating ball valve according to claim 1, characterized in that the cavity in the valve body (1) is provided with a self-sealing device, which consists of a sealing gasket (11) arranged between the radial shoulder of the valve stem (8) and the step in the valve body (1) and a pressure guide hole (22) on the ball body (7), wherein one end of the pressure guide hole (22) is communicated with the inner hole of the ball body (7), and the other end is communicated with the lower end surface of the valve stem (8).
CN201922419716.6U 2019-12-30 2019-12-30 Novel cast steel floating ball valve Active CN211344095U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115560096A (en) * 2022-09-23 2023-01-03 苏州纽威阀门股份有限公司 a ball valve

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115560096A (en) * 2022-09-23 2023-01-03 苏州纽威阀门股份有限公司 a ball valve

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PE01 Entry into force of the registration of the contract for pledge of patent right

Denomination of utility model: New cast steel floating ball valve

Effective date of registration: 20201111

Granted publication date: 20200825

Pledgee: Zhejiang bank Wenzhou Limited by Share Ltd. Yongjia branch

Pledgor: KOFLOW VALVE GROUP Co.,Ltd.

Registration number: Y2020330000931

PE01 Entry into force of the registration of the contract for pledge of patent right