CN211334310U - Circulation ejection of compact injection molding machine - Google Patents
Circulation ejection of compact injection molding machine Download PDFInfo
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- CN211334310U CN211334310U CN201921865907.9U CN201921865907U CN211334310U CN 211334310 U CN211334310 U CN 211334310U CN 201921865907 U CN201921865907 U CN 201921865907U CN 211334310 U CN211334310 U CN 211334310U
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- 238000001746 injection moulding Methods 0.000 title claims abstract description 22
- 238000010438 heat treatment Methods 0.000 claims abstract description 43
- 238000003756 stirring Methods 0.000 claims abstract description 41
- 230000005540 biological transmission Effects 0.000 claims abstract description 16
- 125000004122 cyclic group Chemical group 0.000 claims description 8
- 239000002994 raw material Substances 0.000 abstract description 20
- 239000000463 material Substances 0.000 abstract description 3
- 238000009434 installation Methods 0.000 description 12
- 238000000034 method Methods 0.000 description 4
- 238000012423 maintenance Methods 0.000 description 3
- 238000005259 measurement Methods 0.000 description 3
- 239000000243 solution Substances 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 238000007599 discharging Methods 0.000 description 2
- 238000002844 melting Methods 0.000 description 2
- 230000008018 melting Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 239000004033 plastic Substances 0.000 description 2
- 229920003023 plastic Polymers 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000005485 electric heating Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 238000010137 moulding (plastic) Methods 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
- 229920001169 thermoplastic Polymers 0.000 description 1
- 229920001187 thermosetting polymer Polymers 0.000 description 1
- 239000004416 thermosoftening plastic Substances 0.000 description 1
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Abstract
本实用新型公开了一种循环出料注塑机,包括架台和支杆;架台:架台的表面设有料筒,料筒的内部侧面转动连接有螺杆,且架台的一侧设有电机座,电机座上设有传动电机,且传动电机的输出轴与螺杆的一端固定连接,且架台的另一侧设有模具座,且模具座上设有模具,且模具的进料口通过出料管与料筒的出料口连通;支杆:支杆设于架台上,且支杆的顶端设有支板,支板上设有加热桶,且加热桶的侧面设有电磁加热器,且加热桶底面中部开有通孔,且加热桶的底面设有出料锥,且加热桶的顶面设有进料口,且加热桶的底端设有落料组件,且加热桶上设有搅拌单元,本循环出料注塑机,可以使原料均匀受热,使原料充分融化,提高了原料使用率。
The utility model discloses a circulating discharge injection molding machine, which comprises a stand and a support rod; the stand: the surface of the stand is provided with a barrel, the inner side of the barrel is rotatably connected with a screw, and one side of the stand is provided with a motor seat, the motor seat There is a transmission motor on it, and the output shaft of the transmission motor is fixedly connected with one end of the screw, and the other side of the frame is provided with a mold seat, and the mold seat is provided with a mold, and the feeding port of the mold is connected with the material through the discharge pipe. The discharge port of the cylinder is connected; support rod: the support rod is arranged on the stand, and the top of the support rod is provided with a support plate, the support plate is provided with a heating barrel, and the side of the heating barrel is provided with an electromagnetic heater, and the bottom surface of the heating barrel is provided There is a through hole in the middle, and the bottom surface of the heating barrel is provided with a discharge cone, and the top surface of the heating barrel is provided with a feeding port, and the bottom end of the heating barrel is provided with a blanking component, and the heating barrel is provided with a stirring unit. This circulating discharge injection molding machine can make the raw materials evenly heated, fully melt the raw materials, and improve the utilization rate of raw materials.
Description
技术领域technical field
本实用新型涉及注塑机技术领域,具体为一种循环出料注塑机。The utility model relates to the technical field of injection molding machines, in particular to a circulating discharge injection molding machine.
背景技术Background technique
注塑机又名注射成型机或注射机。它是将热塑性塑料或热固性塑料利用塑料成型模具制成各种形状的塑料制品的主要成型设备,注塑机的工作原理与打针用的注射器相似,它是借助螺杆的推力,将已塑化好的熔融状态的塑料注射入闭合好的模腔内,经固化定型后取得制品的工艺过程,现有的大多螺杆式注塑机是先将原料加入到螺杆筒内,再进行加热,这种方式很容易造成加热不均,使部分原料融化不彻底,进而影响到产品的质量。Injection molding machine is also known as injection molding machine or injection molding machine. It is the main molding equipment for making thermoplastics or thermosetting plastics into various shapes of plastic products by using plastic molding molds. The working principle of the injection molding machine is similar to that of a syringe for injection. The molten plastic is injected into the closed mold cavity, and the process of obtaining the product after curing and shaping. Most of the existing screw injection molding machines first add the raw materials into the screw barrel, and then heat it. This method is very easy Uneven heating results in incomplete melting of some raw materials, which in turn affects the quality of the product.
实用新型内容Utility model content
本实用新型要解决的技术问题是克服现有的缺陷,提供一种循环出料注塑机,可以使原料均匀受热,使原料充分融化,可以有效解决背景技术中的问题。The technical problem to be solved by the utility model is to overcome the existing defects and provide a cyclic discharge injection molding machine, which can heat the raw materials uniformly and fully melt the raw materials, and can effectively solve the problems in the background technology.
为实现上述目的,本实用新型提供如下技术方案:一种循环出料注塑机,包括架台和支杆;In order to achieve the above purpose, the utility model provides the following technical solutions: a cyclic discharge injection molding machine, including a stand and a support rod;
架台:所述架台的表面设有料筒,所述料筒的内部侧面转动连接有螺杆,且架台的一侧设有电机座,所述电机座上设有传动电机,且传动电机的输出轴与螺杆的一端固定连接,且架台的另一侧设有模具座,且模具座上设有模具,且模具的进料口通过出料管与料筒的出料口连通;Stand: the surface of the stand is provided with a barrel, the inner side of the barrel is rotatably connected with a screw, and one side of the stand is provided with a motor seat, the motor seat is provided with a transmission motor, and the output shaft of the transmission motor is connected to the One end of the screw is fixedly connected, and the other side of the stand is provided with a mold seat, and the mold seat is provided with a mold, and the feeding port of the mold is communicated with the discharging port of the barrel through the discharging pipe;
支杆:所述支杆设于架台上,且支杆的顶端设有支板,支板上设有加热桶,且加热桶的侧面设有电磁加热器,且加热桶底面中部开有通孔,且加热桶的底面设有出料锥,且加热桶的顶面设有进料口,且加热桶的底端设有落料组件,且加热桶上设有搅拌单元;Support rod: the support rod is set on the stand, and the top of the support rod is provided with a support plate, the support plate is provided with a heating barrel, and the side of the heating barrel is provided with an electromagnetic heater, and a through hole is opened in the middle of the bottom surface of the heating barrel , and the bottom surface of the heating barrel is provided with a discharge cone, and the top surface of the heating barrel is provided with a feeding port, and the bottom end of the heating barrel is provided with a blanking component, and the heating barrel is provided with a stirring unit;
其中:还包括PLC控制器,所述PLC控制器设于架台的表面,且PLC控制器的输入端与外部电源的输出端电连接,且PLC控制器的输出端分别与传动电机和电磁加热器的输入端电连接。Wherein: it also includes a PLC controller, the PLC controller is arranged on the surface of the stand, and the input end of the PLC controller is electrically connected with the output end of the external power supply, and the output end of the PLC controller is respectively connected with the transmission motor and the electromagnetic heater. The input terminal is electrically connected.
进一步的,所述落料组件包括落料孔、安装板、电动推杆和挡板,所述安装板设于支板的底面,所述挡板与加热桶底部的滑槽滑动配合,且挡板上开有落料孔,所述电动推杆的一端设于安装板上,且电动推杆的另一端与挡板的一端固定连接,且电动推杆的输入端与PLC控制器的输出端电连接,落料组件可以实现融化后的原料进入到料筒内,还可以根据需要控制进入料桶内的量度。Further, the blanking assembly includes a blanking hole, a mounting plate, an electric push rod and a baffle, the mounting plate is arranged on the bottom surface of the support plate, the baffle is slidably matched with the chute at the bottom of the heating barrel, and the baffle There is a blanking hole on the plate, one end of the electric push rod is set on the mounting plate, and the other end of the electric push rod is fixedly connected with one end of the baffle plate, and the input end of the electric push rod is connected with the output end of the PLC controller. Electrical connection, the blanking component can realize the entry of the melted raw material into the barrel, and can also control the measurement of the material entering the barrel as required.
进一步的,所述搅拌单元包括搅拌电机、蜗杆、蜗轮、转轴、固定杆和搅拌杆,所述搅拌电机设于加热桶的顶面,所述蜗杆设于搅拌电机的输出轴上,所述转轴贯穿加热桶的顶面,所述蜗轮设于转轴的顶端,且蜗轮与蜗杆相互啮合,所述固定杆设于转轴的顶端,所述搅拌杆设于固定杆的底面,且搅拌电机的输入端与PLC控制器的输出端电连接,搅拌单元可以在加热时对原料进行搅拌,使原料均匀受热,最终全部彻底融化。Further, the stirring unit includes a stirring motor, a worm, a worm wheel, a rotating shaft, a fixed rod and a stirring rod, the stirring motor is arranged on the top surface of the heating barrel, the worm is arranged on the output shaft of the stirring motor, and the rotating shaft is Through the top surface of the heating barrel, the worm gear is arranged on the top of the rotating shaft, and the worm gear and the worm are meshed with each other, the fixing rod is arranged on the top of the rotating shaft, the stirring rod is arranged on the bottom surface of the fixing rod, and the input end of the stirring motor It is electrically connected to the output end of the PLC controller, and the stirring unit can stir the raw materials during heating, so that the raw materials are evenly heated and completely melted in the end.
进一步的,还包括安装环和滤网,所述安装环与出料锥的底部可拆卸连接,所述滤网设于安装环的底面,滤网可以过滤掉原料内不能融化的杂质,避免影响产品的质量。Further, it also includes an installation ring and a filter screen. The installation ring is detachably connected to the bottom of the discharge cone. The filter screen is arranged on the bottom surface of the installation ring. Quality of products.
进一步的,还包括拆卸组件,所述拆卸组件包括固定块、固定板、限位杆和限位板,所述固定块设于安装环的上表面,所述固定板设于固定块的顶端,所述限位杆设于固定板的底面,所述限位板设于出料锥底部的侧面,且限位杆与限位板表面的限位孔滑动配合,拆卸组件可实现滤网的拆卸,便于滤网的更换维修。Further, it also includes a disassembly assembly, the disassembly assembly includes a fixed block, a fixed plate, a limit rod and a limit plate, the fixed block is arranged on the upper surface of the installation ring, and the fixed plate is arranged on the top of the fixed block, The limit rod is arranged on the bottom surface of the fixed plate, the limit plate is arranged on the side of the bottom of the discharge cone, and the limit rod is slidably matched with the limit hole on the surface of the limit plate, and the disassembly assembly can realize the disassembly of the filter screen. , to facilitate the replacement and maintenance of the filter.
与现有技术相比,本实用新型的有益效果是:本循环出料注塑机,具有以下好处:Compared with the prior art, the beneficial effects of the present utility model are: the circulating discharge injection molding machine has the following advantages:
1、本循环出料注塑机的搅拌单元可以在加热时对原料进行搅拌,使原料能够均匀受热,并且混合的更加均匀,最终全部彻底融化,搅拌电机的转动通过蜗杆与蜗轮的相互啮合,进而带动转轴转动,进而带动搅拌杆转动实现对原料的搅拌和混合。1. The stirring unit of the circulating discharge injection molding machine can stir the raw materials during heating, so that the raw materials can be heated evenly, and the mixing is more uniform, and finally all completely melted. The rotation of the stirring motor is through the mutual meshing of the worm and the worm wheel, and then Drive the rotating shaft to rotate, and then drive the stirring rod to rotate to realize the stirring and mixing of the raw materials.
2、本循环出料注塑机的落料组件可以实现融化后的原料进入到料筒内,还可以根据需要控制进入料桶内的量度,电动推杆的伸长带动挡板滑动,使挡板上的落料孔与加热桶底面的通孔逐渐重合,进而可以控制出料量的大小。2. The blanking component of this cycle discharge injection molding machine can realize the melting of the raw material into the barrel, and can also control the measurement of the material entering the barrel as required. The extension of the electric push rod drives the baffle to slide, so that the baffle The blanking hole on the top gradually coincides with the through hole on the bottom surface of the heating barrel, so that the size of the discharge can be controlled.
3、本循环出料注塑机的拆卸组件可实现滤网的拆卸,便于滤网的更换维修,安装时首先使出料锥的底部与安装环滑动套接,转动安装环,使限位杆与限位板上的限位孔对应,然后松开安装环,使限位杆穿过限位孔即可实现安装环的定位。3. The dismantling component of this circulating discharge injection molding machine can realize the disassembly of the filter screen, which is convenient for the replacement and maintenance of the filter screen. When installing, first make the bottom of the discharge cone and the installation ring slide and sleeve, and rotate the installation ring to make the limit rod and the installation ring. The limit holes on the limit plate correspond, and then loosen the mounting ring, so that the limit rod passes through the limit holes to realize the positioning of the mounting ring.
附图说明Description of drawings
图1为本实用新型结构示意图;Fig. 1 is the structural representation of the utility model;
图2为本实用新型剖面结构示意图;Fig. 2 is the cross-sectional structure schematic diagram of the utility model;
图3为本实用新型A处放大结构示意图。Figure 3 is a schematic diagram of the enlarged structure of the utility model A.
图中:1架台、11 PLC控制器、12料筒、13螺杆、14出料管、2电机座、21传动电机、3模具座、31模具、4支杆、41支板、5加热桶、51电磁加热器、52出料锥、53进料口、6落料组件、61落料孔、62安装板、63电动推杆、64挡板、7搅拌单元、71搅拌电机、72蜗杆、73蜗轮、74转轴、75固定杆、76搅拌杆、8拆卸组件、81固定块、82固定板、83限位杆、84限位板、9安装环、91滤网。In the picture: 1 stand, 11 PLC controller, 12 barrels, 13 screws, 14 discharge pipes, 2 motor bases, 21 transmission motors, 3 mold bases, 31 molds, 4 support rods, 41 support plates, 5 heating barrels, 51 electromagnetic heater, 52 discharge cone, 53 feed port, 6 blanking components, 61 blanking hole, 62 mounting plate, 63 electric push rod, 64 baffle, 7 stirring unit, 71 stirring motor, 72 worm, 73 Worm gear, 74 rotating shaft, 75 fixing rod, 76 stirring rod, 8 dismantling components, 81 fixing block, 82 fixing plate, 83 limit rod, 84 limit plate, 9 installation ring, 91 filter screen.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the implementations. example. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present invention.
请参阅图1-3,本实用新型提供一种技术方案:一种循环出料注塑机,包括架台1和支杆4;Please refer to FIGS. 1-3, the present utility model provides a technical solution: a cyclic discharge injection molding machine, comprising a
架台1:架台1的表面设有料筒12,料筒12的内部侧面转动连接有螺杆13,且架台1的一侧设有电机座2,电机座2上设有传动电机21,且传动电机21的输出轴与螺杆13的一端固定连接,且架台1的另一侧设有模具座3,且模具座3上设有模具31,且模具31的进料口通过出料管14与料筒12的出料口连通;Stand 1: The surface of the
支杆4:支杆4设于架台1上,且支杆4的顶端设有支板41,支板41上设有加热桶5,且加热桶5的侧面设有电磁加热器51,且加热桶5底面中部开有通孔,且加热桶5的底面设有出料锥52,且加热桶5的顶面设有进料口53,且加热桶5的底端设有落料组件6,落料组件6包括落料孔61、安装板62、电动推杆63和挡板64,安装板62设于支板41的底面,挡板64与加热桶5底部的滑槽滑动配合,且挡板64上开有落料孔61,电动推杆63的一端设于安装板62上,且电动推杆63的另一端与挡板64的一端固定连接,且电动推杆63的输入端与PLC控制器11的输出端电连接,且加热桶5上设有搅拌单元7,搅拌单元7包括搅拌电机71、蜗杆72、蜗轮73、转轴74、固定杆75和搅拌杆76,搅拌电机71设于加热桶5的顶面,蜗杆72设于搅拌电机71的输出轴上,转轴74贯穿加热桶5的顶面,蜗轮73设于转轴74的顶端,且蜗轮73与蜗杆72相互啮合,固定杆75设于转轴74的顶端,搅拌杆76设于固定杆75的底面,且搅拌电机71的输入端与PLC控制器11的输出端电连接;Support rod 4: The
其中:还包括PLC控制器11,PLC控制器11设于架台1的表面,且PLC控制器11的输入端与外部电源的输出端电连接,且PLC控制器11的输出端分别与传动电机21和电磁加热器51的输入端电连接。Wherein: it also includes a
其中:还包括安装环9和滤网91,安装环9与出料锥52的底部可拆卸连接,滤网91设于安装环9的底面,还包括拆卸组件8,拆卸组件8包括固定块81、固定板82、限位杆83和限位板84,固定块81设于安装环9的上表面,固定板82设于固定块81的顶端,限位杆83设于固定板82的底面,限位板84设于出料锥52底部的侧面,且限位杆83与限位板84表面的限位孔滑动配合。Wherein: it also includes an
在使用时:When using:
首先将原料加入到加热桶5内,利用电磁加热器51进行加热,同时通过搅拌单元7进行搅拌,使原料能够均匀受热,并且混合的更加均匀,最终全部彻底融化,搅拌电机71的转动通过蜗杆72与蜗轮73的相互啮合,进而带动转轴74转动,进而带动搅拌杆76转动实现对原料的搅拌和混合,通过落料组件6使融化后的原料进入到料筒12内,还可以根据需要控制进入料桶12内的量度,电动推杆63的伸长带动挡板64滑动,使挡板64上的落料孔61与加热桶5底面的通孔逐渐重合,进而可以控制出料量的大小,滤网91可以过滤掉原料内不能融化的杂质,避免影响产品的质量,拆卸组件8可实现滤网91的拆卸,便于滤网91的更换维修,安装时首先使出料锥52的底部与安装环9滑动套接,转动安装环9,使限位杆83与限位板84上的限位孔对应,然后松开安装环9,使限位杆83穿过限位孔即可实现安装环9的定位,融化后的原料进入料筒12的同时,传动电机21带动螺杆13转动,将原料通过连接管14注入到模具31内进行成形。First, the raw materials are added into the
值得注意的是,本实施例中PLC控制器11核心芯片具体型号为西门子S7-300,传动电机21、电磁加热器51、电动推杆63和搅拌电机71则可根据实际应用场景自由配置,传动电机21可选用常州市金砖机电科技有限公司出品的SGMGV-09ADC61型伺服电机,电磁加热器51可选用盐城晔盛电热机械有限公司出品的电磁加热器,电动推杆63可选用浙江雷萪智能科技有限公司出品的直式电动推杆,搅拌电机71可选用江苏惠斯通机电科技有限公司出品的60ST-M00630型伺服电机。PLC控制器控制传动电机21、电磁加热器51、电动推杆63和搅拌电机71工作采用现有技术中常用的方法。It is worth noting that in this embodiment, the specific model of the core chip of the
尽管已经示出和描述了本实用新型的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本实用新型的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本实用新型的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes and modifications can be made to these embodiments without departing from the principles and spirit of the present invention , alternatives and modifications, the scope of the present invention is defined by the appended claims and their equivalents.
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