CN211330439U - A cleaning device for processing mechanical parts - Google Patents

A cleaning device for processing mechanical parts Download PDF

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CN211330439U
CN211330439U CN201921166018.3U CN201921166018U CN211330439U CN 211330439 U CN211330439 U CN 211330439U CN 201921166018 U CN201921166018 U CN 201921166018U CN 211330439 U CN211330439 U CN 211330439U
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plate
cleaning
cleaning box
support frame
horizontal plate
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许洋洋
王莹
李瑞芳
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Dragon Totem Technology Hefei Co ltd
Tianjin Yuxing Electromechanical Engineering Co ltd
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Zhengzhou University of Industrial Technology
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Abstract

本实用新型公开了一种机械零配件加工用清洗装置,属于机械加工技术领域,该清洗装置清洗箱内设有零件固定机构,零件固定机构的底部与旋转轴的顶端固定连接,旋转轴的底端与清洗箱底部设有的第一电机的输出轴轴连接,零件固定机构的左侧设有分流板,零件固定机构的右侧设有清洗刷板,分流板为中空板,分流板内设有多个分流支管,各分流支管的两端分别与多组喷头相连通和输水软管,输水软管穿过清洗箱与清洗箱外的高压水泵相连,清洗箱外还设有摆动机构,本实用新型通过第一电机与旋转轴带动零件固定机构旋转,可以进行对大量零件进行一次性清洗,通过设置第一电机,分流板、摇摆机构和喷头之间相互配合实现机械零件的快速全面清洗。

Figure 201921166018

The utility model discloses a cleaning device for machining mechanical spare parts, which belongs to the technical field of machining. The end is connected with the output shaft shaft of the first motor provided at the bottom of the cleaning box. The left side of the parts fixing mechanism is provided with a shunt plate, and the right side of the parts fixing mechanism is provided with a cleaning brush plate. There are multiple branch pipes, the two ends of each branch pipe are respectively connected with multiple groups of nozzles and water delivery hoses. The water delivery hoses pass through the cleaning box and are connected to the high-pressure water pump outside the cleaning box. There is also a swing mechanism outside the cleaning box. The utility model drives the parts fixing mechanism to rotate through the first motor and the rotating shaft, which can clean a large number of parts at one time. cleaning.

Figure 201921166018

Description

一种机械零配件加工用清洗装置A cleaning device for processing mechanical parts

技术领域technical field

本实用新型涉及机械制造技术领域,具体涉及一种机械零配件加工用清洗装置。The utility model relates to the technical field of machinery manufacturing, in particular to a cleaning device for processing machinery spare parts.

背景技术Background technique

机械零件又称为机械元件,是构成机械的基本单元,是机械组成和机器不可分拆的单元制件,通过特定的机械设备,按照给定的尺寸和性能进行零件的生产,机械零件在生产出来之后表面都会附着着大量的油污,不能立刻进行销售,为了满足机械零件在销售的需求,所以机械零件在销售之前需要对其进行清洗,在现有技术中零件的清洗方式包括人工清洗和机械清洗两种,人工清洗效率低,无法满足大规模机械零件的生产,只适合小型的作坊式加工,所以大型的机械加工厂经常采用机械清洗的方式,机械清洗虽然在一定程度上改善了人工清洗效率低的问题,但是会存在清洗方式单一、只能对机械零件单面清洗,清洗效果不好,这样会使机械零件反复多次清洗才能达到预期的效果,因此设计一种可以快速全面清洗且清洗效果更佳的一种机械零配件加工用清洗装置具有很大的实用价值。Mechanical parts, also known as mechanical components, are the basic units that constitute machinery, and are inseparable unit parts of mechanical components and machines. Through specific mechanical equipment, parts are produced according to the given size and performance, and mechanical parts are produced during production. After it comes out, there will be a lot of oil stains on the surface, and it cannot be sold immediately. In order to meet the needs of mechanical parts for sale, the mechanical parts need to be cleaned before they are sold. In the prior art, the cleaning methods of parts include manual cleaning and mechanical cleaning. There are two types of cleaning. Manual cleaning has low efficiency and cannot meet the production of large-scale mechanical parts. It is only suitable for small workshop processing. Therefore, large mechanical processing plants often use mechanical cleaning methods. Although mechanical cleaning improves manual cleaning to a certain extent. The problem of low efficiency, but there will be a single cleaning method, only one side of the mechanical parts can be cleaned, and the cleaning effect is not good, which will make the mechanical parts repeatedly cleaned to achieve the expected effect. A cleaning device for processing mechanical parts with better cleaning effect has great practical value.

实用新型内容Utility model content

本实用新型的目的是为了克服现有技术中的问题,提供一种机械零配件加工用清洗装置。The purpose of the utility model is to provide a cleaning device for machining mechanical parts in order to overcome the problems in the prior art.

本实用新型提供了一种机械零配件加工用清洗装置,包括清洗箱,所述清洗箱内设有零件固定机构,所述零件固定机构的底部与沿竖直方向设置的旋转轴的顶端固定连接,所述旋转轴的底端从清洗箱的底面穿出,且旋转轴穿出端与清洗箱底部设置的第一电机的输出轴轴连接,所述第一电机通过第一控制开关与电源电连接,所述零件固定机构的左侧设有分流板,零件固定机构的右侧设有用于固定毛刷的清洗刷板,所述分流板为中空板,且分流板内设有多个分流支管,各分输气管的一端分别与分流板外设置的各组喷头一一对应并连通,各分流支管的另一端与输水软管密封连通,所述输水软管穿出清洗箱与高压水泵相连,所述高压水泵连接有供水装置,所述清洗箱外的左侧壁上还设有摆动机构,摆动机构与分流板固定连接。The utility model provides a cleaning device for machining mechanical spare parts, comprising a cleaning box, wherein a parts fixing mechanism is arranged in the cleaning box, and the bottom of the parts fixing mechanism is fixedly connected with the top end of a rotating shaft arranged in a vertical direction , the bottom end of the rotating shaft protrudes from the bottom surface of the cleaning box, and the passing end of the rotating shaft is connected to the output shaft of the first motor arranged at the bottom of the cleaning box, and the first motor is connected to the power supply through the first control switch. Connection, the left side of the part fixing mechanism is provided with a shunt plate, the right side of the part fixing mechanism is provided with a cleaning brush plate for fixing the brush, the shunt plate is a hollow plate, and a plurality of shunt branch pipes are arranged in the shunt plate One end of each air distribution pipe is in one-to-one correspondence with each group of nozzles set outside the distribution plate and communicated with each other, and the other end of each distribution branch pipe is in sealing communication with the water delivery hose, which passes through the cleaning box and the high-pressure water pump. The high-pressure water pump is connected with a water supply device, the left side wall outside the cleaning box is also provided with a swing mechanism, and the swing mechanism is fixedly connected with the distribution plate.

较佳地,所述摆动机构包括步进电机、竖直连接杆、水平连接杆和外壳体,所述清洗箱的外侧壁上设有固定架,所述外壳体设在固定架上,所述步进电机沿竖直方向设在外壳体内,所述竖直连接杆的一端与步进电机的输出轴轴连接,所述竖直连接杆的另一端由外壳体的顶面上设置的开口穿出并与水平连接杆的一端相连,所述清洗箱左侧壁上开设有与步进电机摆动轨迹相同的弧形开口,所述水平连接杆的另一端由弧形开口穿入清洗箱与分流板固定连接,所述步进电机与步进电机控制器信号连接,步进电机还与电源电连接。Preferably, the swing mechanism includes a stepping motor, a vertical connecting rod, a horizontal connecting rod and an outer casing, a fixing frame is arranged on the outer side wall of the cleaning box, and the outer casing is arranged on the fixing frame, and the The stepping motor is arranged in the outer casing along the vertical direction, one end of the vertical connecting rod is connected with the output shaft of the stepping motor, and the other end of the vertical connecting rod is passed through the opening provided on the top surface of the outer casing. The left side wall of the cleaning box is provided with an arc-shaped opening that is the same as the swing track of the stepping motor, and the other end of the horizontal connecting rod penetrates the cleaning box through the arc-shaped opening and divides the flow. The board is fixedly connected, the stepper motor is signally connected to the stepper motor controller, and the stepper motor is also electrically connected to the power supply.

较佳地,所述零件固定机构包括上支撑架和下支撑架,所述下支撑架与上支撑架均为圆形镂空结构,所述下支撑架平行设在上支撑架的下方,且上支撑架和下支撑架之间沿竖直方向设有多个连接杆,且多个连接杆上均设有用于固定机械零件的固定件,所述下支撑架的底部与沿竖直方向设置的旋转轴的顶端固定连接。Preferably, the parts fixing mechanism includes an upper support frame and a lower support frame, the lower support frame and the upper support frame are both circular hollow structures, the lower support frame is arranged in parallel below the upper support frame, and the upper A plurality of connecting rods are arranged along the vertical direction between the support frame and the lower support frame, and the plurality of connecting rods are provided with fixing pieces for fixing mechanical parts, and the bottom of the lower support frame is connected to the vertical direction. The top end of the rotating shaft is fixedly connected.

较佳地,所述分流板包括竖板、上水平板和下水平板,所述上水平板的左侧面与竖板的上端固定连接,所述下水平板的左侧面与竖板的下端固定连接,所述上水平板位于上支撑架的上方,所述下水平板位于下支撑架的下方,所述喷头分别设在竖板的右侧面、上水平板的下表面和下水平板的上表面上。Preferably, the distribution plate includes a vertical plate, an upper horizontal plate and a lower horizontal plate, the left side of the upper horizontal plate is fixedly connected to the upper end of the vertical plate, and the left side of the lower horizontal plate is fixed to the lower end of the vertical plate. The upper horizontal plate is located above the upper support frame, the lower horizontal plate is located below the lower support frame, and the nozzles are respectively arranged on the right side of the vertical plate, the lower surface of the upper horizontal plate and the upper surface of the lower horizontal plate superior.

较佳地,所述清洗刷板与清洗箱内的右侧壁通过长度可调的伸缩杆连接,且伸缩杆上设有用于锁定伸缩杆长度的锁定件。Preferably, the cleaning brush plate is connected with the right side wall in the cleaning box through a telescopic rod with adjustable length, and the telescopic rod is provided with a locking piece for locking the length of the telescopic rod.

较佳地,所述喷头每三个为一组,且每一组喷头均包括第一喷头、第二喷头与第三喷头,所述第一喷头均设在竖板的右侧面、上水平板的下表面和下水平板的上表面上,且第一喷头的出水方向分别与竖板的右侧面、上水平板的下表面和下水平板的上表面相垂直,所述第二喷头与第三喷头分别设在第一喷头的两侧,且第二喷头与第三喷头的出水方向分别与第一喷头的出水方向呈45°夹角。Preferably, each of the three nozzles is a group, and each group of nozzles includes a first nozzle, a second nozzle and a third nozzle. On the lower surface of the plate and the upper surface of the lower horizontal plate, and the water outlet direction of the first nozzle is perpendicular to the right side of the vertical plate, the lower surface of the upper horizontal plate and the upper surface of the lower horizontal plate, and the second nozzle is perpendicular to the second nozzle. The three nozzles are respectively arranged on both sides of the first nozzle, and the water outlet directions of the second nozzle and the third nozzle respectively form an included angle of 45° with the water outlet direction of the first nozzle.

较佳地,所述清洗箱的底面上设有滤网,所述清洗箱的右侧壁上还设有污水出口,且污水出口设在滤网的下方,所述污水出口上还密封连接有污水管,且污水管与污水池相连。Preferably, the bottom surface of the cleaning box is provided with a filter screen, the right side wall of the cleaning box is also provided with a sewage outlet, and the sewage outlet is arranged below the filter screen, and the sewage outlet is also sealed and connected with a sewage outlet. Sewage pipes, and the sewage pipes are connected to the cesspool.

较佳地,所述清洗箱内设有加热装置,所述加热装置通过第三控制开关与电源电连接。Preferably, a heating device is provided in the cleaning box, and the heating device is electrically connected to a power source through a third control switch.

与现有技术相比,本实用新型的有益效果是:Compared with the prior art, the beneficial effects of the present utility model are:

1.本实用新型,结构简单,使用方便,通过零件固定机构上设置的固定件将机械零件进行固定;通过第一电机与旋转轴带动零件固定机构旋转,可以一次性对大批量的机械零件进行清洗,通过设置第一电机,分流板、摇摆机构和喷头之间相互配合实现机械零件的快速全面清洗,对机械零件进行清洗时,第一电机带动旋转轴转动,进而带动了零件固定机构转动,摆动机构带动分流板做弧形运动,也改变了与分流板相连通的喷头的喷水方向和喷水范围,进而实现了喷头对机械零件进行更快速、更全面的清洗,通过清洗刷板上设置的毛刷,能够对机械零件上的有油污进行清理,提高了清洗效果。1. The utility model has a simple structure and is easy to use. The mechanical parts are fixed by the fixing parts provided on the parts fixing mechanism; the parts fixing mechanism is driven to rotate by the first motor and the rotating shaft, and a large number of mechanical parts can be fixed at one time. For cleaning, by setting the first motor, the splitter plate, the swing mechanism and the nozzle cooperate with each other to realize the rapid and comprehensive cleaning of the mechanical parts. When cleaning the mechanical parts, the first motor drives the rotating shaft to rotate, which in turn drives the parts fixing mechanism to rotate. The swing mechanism drives the distribution plate to move in an arc shape, and also changes the water spray direction and spray range of the nozzle connected to the distribution plate, thereby realizing faster and more comprehensive cleaning of the mechanical parts by the nozzle. By cleaning the brush plate The provided brush can clean the oily dirt on the mechanical parts and improve the cleaning effect.

2.本实用新型,通过将下支撑架与上支撑架设置成圆形镂空结构以及将分流板设置成由竖板、上水平板和下水平板组成的结构,且将上水平板设于上支撑架的上方,下水平板设于下支撑架的下方,使喷头喷出的水穿过上支撑架和下支撑架后对机械零件进行清洗,增加了机械零件的清洗面。2. In the present utility model, the lower support frame and the upper support frame are arranged into a circular hollow structure and the distribution plate is arranged as a structure composed of a vertical plate, an upper horizontal plate and a lower horizontal plate, and the upper horizontal plate is arranged on the upper support. Above the frame, the lower horizontal plate is arranged below the lower support frame, so that the water sprayed by the nozzle can clean the mechanical parts after passing through the upper support frame and the lower support frame, increasing the cleaning surface of the mechanical parts.

3.在本实用新型,通过将喷头设置成每三个为一组,且三个喷头与分流板之间分别呈不同的夹角,有利于喷头对机械零件进行更快速、更全面的清洗。3. In the present invention, the nozzles are arranged in groups of three, and the three nozzles and the distribution plate have different angles respectively, which is beneficial to the nozzles for faster and more comprehensive cleaning of mechanical parts.

附图说明Description of drawings

图1为本实用新型的结构示意图;Fig. 1 is the structural representation of the utility model;

图2为本实用新型的剖面结构正视图;Fig. 2 is the front view of the sectional structure of the utility model;

图3为本实用新型的零件固定机构与第一电机之间的连接关系图;Fig. 3 is the connection relation diagram between the part fixing mechanism of the present invention and the first motor;

图4为本实用新型的摇摆机构示意图;4 is a schematic diagram of a rocking mechanism of the present invention;

图5为本实用新型的分流板与喷头之间的连接关系示意图。FIG. 5 is a schematic diagram of the connection relationship between the distribution plate and the nozzle of the present invention.

附图标记说明:Description of reference numbers:

1.清洗箱,2.第一电机,3.零件固定机构,3-1.上支撑架,3-2.下支撑架, 3-3.连接杆,3-4.固定件,4.旋转轴,5.分流管,6.清洗刷板,7.喷头,8.输水软管,9.高压水泵,10.摇摆机构,10-1.步进电机,10-2.竖直连接杆,10-3. 水平连接杆,10-4.外壳体,11伸缩杆,12.污水管,13.污水池,14.供水装置。1. Cleaning box, 2. First motor, 3. Parts fixing mechanism, 3-1. Upper support frame, 3-2. Lower support frame, 3-3. Connecting rod, 3-4. Fixing piece, 4. Rotation Shaft, 5. Diverter pipe, 6. Cleaning brush plate, 7. Sprinkler head, 8. Water delivery hose, 9. High pressure water pump, 10. Swing mechanism, 10-1. Stepper motor, 10-2. Vertical connecting rod , 10-3. Horizontal connecting rod, 10-4. Outer shell, 11 telescopic rod, 12. Sewage pipe, 13. Sump, 14. Water supply device.

具体实施方式Detailed ways

下面结合附图,对本实用新型的具体实施方式进行详细描述,但应当理解本实用新型的保护范围并不受具体实施方式的限制。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动的前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The specific embodiments of the present invention will be described in detail below with reference to the accompanying drawings, but it should be understood that the protection scope of the present invention is not limited by the specific embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present invention.

实施例1Example 1

如图1至图2所示,本实用新型提供的一种机械零配件加工用清洗装置,包括清洗箱1,所述清洗箱1内设有零件固定机构3,所述零件固定机构3的底部与沿竖直方向设置的旋转轴4的顶端固定连接,所述旋转轴4的底端从清洗箱1的底面穿出,且旋转轴4穿出端与清洗箱1底部设置的第一电机2的输出轴轴连接,所述第一电机2通过第一控制开关与电源电连接,所述零件固定机构3的左侧设有分流板5,零件固定机构3的右侧设有用于固定毛刷的清洗刷板6,所述分流板5为中空板,且分流板5内设有多个分流支管,各分输气管7的一端分别与分流板5外设置的各组喷头7一一对应并连通,各分流支管的另一端与输水软管8密封连通,所述输水软管8穿出清洗箱1与高压水泵9 相连,所述高压水泵9连接有供水装置14,所述清洗箱1外的左侧壁上还设有摆动机构10,摆动机构10与分流板5固定连接。As shown in FIG. 1 to FIG. 2 , a cleaning device for machining mechanical parts provided by the present invention includes a cleaning box 1 . The cleaning box 1 is provided with a parts fixing mechanism 3 , and the bottom of the parts fixing mechanism 3 is It is fixedly connected with the top end of the rotating shaft 4 arranged in the vertical direction. The bottom end of the rotating shaft 4 penetrates from the bottom surface of the cleaning box 1 , and the passing end of the rotating shaft 4 is connected to the first motor 2 provided at the bottom of the cleaning box 1 . The first motor 2 is electrically connected to the power supply through the first control switch, the left side of the part fixing mechanism 3 is provided with a shunt plate 5, and the right side of the part fixing mechanism 3 is provided with a brush for fixing The cleaning brush plate 6, the distribution plate 5 is a hollow plate, and a plurality of distribution branch pipes are arranged in the distribution plate 5. The other end of each branch pipe is in sealing communication with the water delivery hose 8. The water delivery hose 8 passes through the cleaning box 1 and is connected to the high-pressure water pump 9. The high-pressure water pump 9 is connected with a water supply device 14. The cleaning box A swing mechanism 10 is also provided on the left side wall outside 1 , and the swing mechanism 10 is fixedly connected with the shunt plate 5 .

在本实施例中,为了解决传统的机械机械清洗存在清洗方式单一、只能对机械零件单面清洗,清洗效果不好的问题,因此在进行机械零件清洗时,首先将需要清洗的机械零件通过零件固定机构3进行固定在,电机的型号有多种,第一电机2为:YE2100L14,清洗箱1底部的支撑腿伤设有用于支撑第一电机2 支撑架,将第一电机2固定在清洗箱1底部设有的支撑架上,开启第一电机2 的第一控制开关,第一电机2转动带动了旋转轴4转动,旋转轴4转动进而带动了零件固定机构3转动,然后开启高压水泵9,高压水泵9从供水装置14 中将水通过加压的方式将引入输水软管8中,输水软管8与分流板内的多个分流管进行鞍形对接后将输水软管8与多个分流支管连接,输水软管8内的水输送到分流板4中的分流支管中,流入分流支管中的水会经过喷头7喷出,用于清洗零件固定机构3上固定的零件,为了更大程度对零件固定机构3上固定的零件进行大面积清洗,所以将分流板4通过摇摆机构10进行固定,通过摇摆机构10带动分流板4在清洗箱1内摆动,使分流板4上设有的喷头7的清洗范围变大,从而使得机械零件的清洗效果更好,而清洗箱1的右侧壁上还设有固定毛刷的清洗刷板6,清洗刷板6设置的目的可是为了更好的对机械零件进行清洗,去除机械零件上的油污残渣。In this embodiment, in order to solve the problem that the traditional mechanical cleaning has a single cleaning method, only one side of the mechanical parts can be cleaned, and the cleaning effect is not good, so when cleaning the mechanical parts, the mechanical parts that need to be cleaned are first passed through The parts fixing mechanism 3 is fixed on the motor. There are many types of motors. The first motor 2 is: YE2100L14. The support legs at the bottom of the cleaning box 1 are provided with a support frame for supporting the first motor 2, and the first motor 2 is fixed in the cleaning box. On the support frame provided at the bottom of the box 1, the first control switch of the first motor 2 is turned on. The rotation of the first motor 2 drives the rotation of the rotating shaft 4, and the rotation of the rotating shaft 4 drives the rotation of the part fixing mechanism 3, and then the high-pressure water pump is turned on. 9. The high-pressure water pump 9 introduces the water from the water supply device 14 into the water delivery hose 8 by means of pressurization. 8 is connected to a plurality of branch pipes, the water in the water delivery hose 8 is transported to the branch pipes in the branch plate 4, and the water flowing into the branch pipes will be sprayed out through the nozzle 7, which is used to clean the parts fixed on the fixing mechanism 3. In order to clean the parts fixed on the part fixing mechanism 3 to a greater extent, the diverter plate 4 is fixed by the rocking mechanism 10, and the diverter plate 4 is driven by the rocking mechanism 10 to swing in the cleaning box 1, so that the diverter plate The cleaning range of the spray head 7 provided on the 4 becomes larger, so that the cleaning effect of the mechanical parts is better, and the right side wall of the cleaning box 1 is also provided with a cleaning brush plate 6 for fixing the brush. The purpose is to better clean the mechanical parts and remove the oily residue on the mechanical parts.

如图4所示,为了扩大分流板4上设有的喷头7的清洗范围,所以设置摆动机构10,而摆动机构10有多种实现形式,本申请中采纳的是其中的一种实现方式,所述摆动机构10包括步进电机10-1、竖直连接杆10-2、水平连接杆 10-3和外壳体10-4,所述清洗箱1的外侧壁上设有固定架,所述外壳体10-4 设在固定架上,所述步进电机10-1沿竖直方向设在外壳体10-4内,所述竖直连接杆10-2的一端与步进电机10-1的输出轴轴连接,所述竖直连接杆10-2 的另一端由外壳体10-4的顶面上设置的开口穿出并与水平连接杆10-3的一端相连,所述清洗箱1左侧壁上开设有与步进电机10-1摆动轨迹相同的弧形开口,所述水平连接杆10-3的另一端由弧形开口穿入清洗箱1与分流板5固定连接,所述步进电机10-1与步进电机控制器信号连接,步进电机10-1还与电源电连接;步进电机10-1与电源电连后,再将步进电机10-1与步进电机控制器信号连接后,将电脉冲信号转变为位移,当步进电机控制器接收到一个脉冲信号,它就驱动步进电机按设定的方向转动一个固定的角度,因此步进电机10-1做弧形运动,步进电机10-1转动带动竖直连接杆10-2转动,竖直连接杆 10-2与水平连接杆10-3相连,所以步进电机10-1以竖直连接杆10-2为圆心以水平连接杆10-3位半径转动,因为步进电机10-1做弧形的往复运动,所以水平连接杆10-3也做与步进电机10-1运动轨迹相同的弧形运动,而水平连接杆10-3与分流板4相连,所以分流板4也跟随做弧形运动,扩大分流板4上设有的喷头7的清洗范围。As shown in FIG. 4 , in order to expand the cleaning range of the nozzles 7 provided on the manifold 4, a swing mechanism 10 is provided, and the swing mechanism 10 can be realized in various forms, one of which is adopted in this application. The swinging mechanism 10 includes a stepping motor 10-1, a vertical connecting rod 10-2, a horizontal connecting rod 10-3 and an outer casing 10-4. A fixing frame is provided on the outer side wall of the cleaning box 1, and the The outer casing 10-4 is arranged on the fixing frame, the stepping motor 10-1 is arranged in the outer casing 10-4 along the vertical direction, and one end of the vertical connecting rod 10-2 is connected to the stepping motor 10-1 The other end of the vertical connecting rod 10-2 passes through the opening provided on the top surface of the outer casing 10-4 and is connected with one end of the horizontal connecting rod 10-3. The cleaning box 1 The left side wall is provided with an arc-shaped opening that is the same as the swing track of the stepping motor 10-1, and the other end of the horizontal connecting rod 10-3 penetrates the cleaning box 1 through the arc-shaped opening and is fixedly connected to the shunt plate 5. The stepping motor 10-1 is signally connected to the stepping motor controller, and the stepping motor 10-1 is also electrically connected to the power supply; after the stepping motor 10-1 is electrically connected to the power supply, the stepping motor 10-1 is then connected to the stepping motor 10-1. After the motor controller signal is connected, the electrical pulse signal is converted into displacement. When the stepper motor controller receives a pulse signal, it drives the stepper motor to rotate a fixed angle in the set direction, so the stepper motor 10- 1 Do an arc motion, the stepping motor 10-1 rotates to drive the vertical connecting rod 10-2 to rotate, and the vertical connecting rod 10-2 is connected with the horizontal connecting rod 10-3, so the stepping motor 10-1 is connected vertically The rod 10-2 is the center of the circle and rotates with the radius of the horizontal connecting rod 10-3. Because the stepping motor 10-1 performs an arc-shaped reciprocating motion, the horizontal connecting rod 10-3 also performs the same movement trajectory as the stepping motor 10-1. and the horizontal connecting rod 10-3 is connected with the distribution plate 4, so the distribution plate 4 also follows the arc movement to expand the cleaning range of the nozzle 7 provided on the distribution plate 4.

如图3所示,为了对固定在零件固定机构3上的机械零件进行多面清洗,所以所述零件固定机构3包括上支撑架3-1和下支撑架3-2,所述下支撑架3-2 与上支撑架3-1均为圆形镂空结构,所述下支撑架3-2平行设在上支撑架3-1 的下方,且上支撑架3-1和下支撑架3-2之间沿竖直方向设有多个连接杆3-3,且多个连接杆3-3上均设有用于固定机械零件的固定件3-4,所述下支撑架3-2 的底部与沿竖直方向设置的旋转轴4的顶端固定连接。As shown in FIG. 3 , in order to perform multi-faceted cleaning on the mechanical parts fixed on the parts fixing mechanism 3 , the parts fixing mechanism 3 includes an upper support frame 3-1 and a lower support frame 3-2. The lower support frame 3 -2 Both the upper support frame 3-1 and the upper support frame 3-1 are circular hollow structures, the lower support frame 3-2 is arranged in parallel below the upper support frame 3-1, and the upper support frame 3-1 and the lower support frame 3-2 A plurality of connecting rods 3-3 are arranged in the vertical direction between them, and the plurality of connecting rods 3-3 are provided with fixing pieces 3-4 for fixing mechanical parts. The bottom of the lower support frame 3-2 is connected to the The top ends of the rotating shafts 4 arranged in the vertical direction are fixedly connected.

为了在零件清洗时,使分流板5上连通的喷头7与零件固定机构3之间的清洗接触面更大,更有利于机械零件的清洗,所以所述分流板5包括竖板5-1、上水平板5-2和下水平板5-3,所述上水平板5-2的左侧面与竖板5-1的上端固定连接,所述下水平板5-3的左侧面与竖板5-1的下端固定连接,所述上水平板5-2位于上支撑架3-1的上方,所述下水平板5-3位于下支撑架3-2的下方目的是使喷头7中喷出的水穿过上支撑板3-1和下支撑板3-2后对固定在零件固定机构3上的机械零件进行清洗,所述喷头7分别设在竖板5-1的右侧面、上水平板5-2的下表面和下水平板5-3的上表面上。In order to make the cleaning contact surface between the nozzles 7 communicated on the manifold 5 and the parts fixing mechanism 3 larger during the cleaning of parts, which is more conducive to the cleaning of mechanical parts, the manifold 5 includes vertical plates 5-1, The upper horizontal plate 5-2 and the lower horizontal plate 5-3, the left side of the upper horizontal plate 5-2 is fixedly connected with the upper end of the vertical plate 5-1, and the left side of the lower horizontal plate 5-3 is connected with the vertical plate The lower end of 5-1 is fixedly connected, the upper horizontal plate 5-2 is located above the upper support frame 3-1, and the lower horizontal plate 5-3 is located below the lower support frame 3-2 The purpose is to make the spray head 7 spray out After the water passes through the upper support plate 3-1 and the lower support plate 3-2, the mechanical parts fixed on the parts fixing mechanism 3 are cleaned, and the spray heads 7 are respectively arranged on the right side and the upper on the lower surface of the horizontal plate 5-2 and the upper surface of the lower horizontal plate 5-3.

由于固定在零件固定机构3上的零件规格不相同,所以在进行机械零件清洗时,先根据机械零件的大小调节长度可调伸缩杆11的长度,并用锁定件对伸缩杆11进行固定,现有的伸缩杆11有多种,大致分为电动与非电动的两大类,本申请采用的是非电动,所述清洗刷板6与清洗箱1内的右侧壁通过长度可调的伸缩杆11连接,且伸缩杆11上设有用于锁定伸缩杆长度的锁定件。Since the specifications of the parts fixed on the parts fixing mechanism 3 are not the same, when cleaning the mechanical parts, first adjust the length of the length-adjustable telescopic rod 11 according to the size of the mechanical parts, and fix the telescopic rod 11 with a locking piece. There are many kinds of telescopic rods 11, which are roughly divided into two categories: electric and non-electric. The application adopts non-electric. The cleaning brush plate 6 and the right side wall in the cleaning box 1 pass through the telescopic rod 11 with adjustable length. connected, and the telescopic rod 11 is provided with a locking piece for locking the length of the telescopic rod.

如图5所示,为了对机械零件进行多角度的清洗,所述喷头7每三个为一组,且每一组喷头均包括第一喷头、第二喷头与第三喷头,所述第一喷头均设在竖板5-1的右侧面、上水平板5-2的下表面和下水平板5-3的上表面上,且第一喷头的出水方向分别与竖板5-1的右侧面、上水平板5-2的下表面和下水平板5-3的上表面相垂直,所述第二喷头与第三喷头分别设在第一喷头的两侧,且第二喷头与第三喷头的出水方向分别与第一喷头的出水方向呈45°夹角,在机械零件清洗时,分流板4上的喷头会从三个出水方向对机械零件进行清洗。As shown in FIG. 5 , in order to perform multi-angle cleaning on mechanical parts, the nozzles 7 are in groups of three, and each group of nozzles includes a first nozzle, a second nozzle and a third nozzle. The first nozzle The nozzles are all arranged on the right side of the vertical plate 5-1, the lower surface of the upper horizontal plate 5-2 and the upper surface of the lower horizontal plate 5-3, and the water outlet direction of the first nozzle is respectively the same as that of the right side of the vertical plate 5-1. The side surface, the lower surface of the upper horizontal plate 5-2 and the upper surface of the lower horizontal plate 5-3 are perpendicular to each other, the second nozzle and the third nozzle are respectively arranged on both sides of the first nozzle, and the second nozzle and the third nozzle are The water outlet directions of the nozzles are at an angle of 45° with the water outlet directions of the first nozzles. When the mechanical parts are cleaned, the nozzles on the manifold 4 will clean the mechanical parts from three water outlet directions.

为了不对环境产生二次污染,并且防止机械零件上的污染物堵塞污水管,所以所述清洗箱1的底面上设有滤网,所述清洗箱1的右侧壁上还设有污水出口,且污水出口设在滤网的下方,所述污水出口上还密封连接有污水管12,且污水管12与污水池13相连。In order not to cause secondary pollution to the environment and prevent the pollutants on the mechanical parts from clogging the sewage pipes, a filter screen is provided on the bottom surface of the cleaning box 1, and a sewage outlet is also provided on the right side wall of the cleaning box 1. The sewage outlet is arranged below the filter screen, and the sewage outlet is also sealed with a sewage pipe 12 , and the sewage pipe 12 is connected with the sewage pool 13 .

为了对清洗向内清洗的机械零件进行烘干,减少工作环节,所以所述清洗箱1内设有加热装置,所述加热装置通过第三控制开关与电源电连接。In order to dry the mechanical parts cleaned inwardly and reduce the work links, the cleaning box 1 is provided with a heating device, and the heating device is electrically connected to the power supply through a third control switch.

尽管已经示出和描述了本实用新型的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本实用新型的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本实用新型的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes and modifications can be made to these embodiments without departing from the principles and spirit of the present invention , alternatives and modifications, the scope of the present invention is defined by the appended claims and their equivalents.

Claims (8)

1. The cleaning device for machining of mechanical parts comprises a cleaning box (1) and is characterized in that a part fixing mechanism (3) is arranged in the cleaning box (1), the bottom of the part fixing mechanism (3) is fixedly connected with the top end of a rotating shaft (4) arranged along the vertical direction, the bottom end of the rotating shaft (4) penetrates out of the bottom surface of the cleaning box (1), the penetrating end of the rotating shaft (4) is connected with an output shaft of a first motor (2) arranged at the bottom of the cleaning box (1), the first motor (2) is electrically connected with a power supply through a first control switch, a splitter plate (5) is arranged on the left side of the part fixing mechanism (3), a cleaning brush plate (6) used for fixing a brush is arranged on the right side of the part fixing mechanism (3), the splitter plate (5) is a hollow plate, and a plurality of splitter branch pipes are arranged in the splitter plate (5), one end of each branch pipe corresponds to and communicates with each group of spray heads (7) arranged outside the flow distribution plate (5) one by one, the other end of each branch pipe is communicated with the water delivery hose (8) in a sealing manner, the water delivery hose (8) penetrates out of the cleaning box (1) to be connected with the high-pressure water pump (9), the high-pressure water pump (9) is connected with a water supply device (14), a swing mechanism (10) is further arranged on the left side wall outside the cleaning box (1), and the swing mechanism (10) is fixedly connected with the flow distribution plate (5).
2. The cleaning device for machining mechanical parts and accessories as claimed in claim 1, wherein the swing mechanism (10) comprises a stepping motor (10-1), a vertical connecting rod (10-2), a horizontal connecting rod (10-3) and an outer shell (10-4), a fixed frame is arranged on the outer side wall of the cleaning box (1), the outer shell (10-4) is arranged on the fixed frame, the stepping motor (10-1) is arranged in the outer shell (10-4) along the vertical direction, one end of the vertical connecting rod (10-2) is connected with an output shaft of the stepping motor (10-1), the other end of the vertical connecting rod (10-2) penetrates through an opening formed in the top surface of the outer shell (10-4) and is connected with one end of the horizontal connecting rod (10-3), an arc-shaped opening which is the same as the swing track of the stepping motor (10-1) is formed in the left side wall of the cleaning box (1), the other end of the horizontal connecting rod (10-3) penetrates through the cleaning box (1) and the flow distribution plate (5) through the arc-shaped opening, the stepping motor (10-1) is in signal connection with a stepping motor controller, and the stepping motor (10-1) is further electrically connected with a power supply.
3. The cleaning device for machine parts processing according to claim 1, the part fixing mechanism (3) comprises an upper support frame (3-1) and a lower support frame (3-2), the lower support frame (3-2) and the upper support frame (3-1) are both in a round hollow structure, the lower support frame (3-2) is arranged below the upper support frame (3-1) in parallel, a plurality of connecting rods (3-3) are arranged between the upper supporting frame (3-1) and the lower supporting frame (3-2) along the vertical direction, and the connecting rods (3-3) are all provided with fixing pieces (3-4) for fixing mechanical parts, the bottom of the lower support frame (3-2) is fixedly connected with the top end of a rotating shaft (4) arranged along the vertical direction.
4. The cleaning device for machine parts processing according to claim 3, the flow distribution plate (5) comprises a vertical plate (5-1), an upper horizontal plate (5-2) and a lower horizontal plate (5-3), the left side surface of the upper horizontal plate (5-2) is fixedly connected with the upper end of the vertical plate (5-1), the left side surface of the lower horizontal plate (5-3) is fixedly connected with the lower end of the vertical plate (5-1), the upper horizontal plate (5-2) is positioned above the upper support frame (3-1), the lower horizontal plate (5-3) is positioned below the lower support frame (3-2), the spray heads (7) are respectively arranged on the right side surface of the vertical plate (5-1), the lower surface of the upper horizontal plate (5-2) and the upper surface of the lower horizontal plate (5-3).
5. The cleaning device for machine part processing according to claim 1, characterized in that the cleaning brush plate (6) is connected with the right side wall in the cleaning box (1) through a telescopic rod (11) with adjustable length, and the telescopic rod (11) is provided with a locking piece for locking the length of the telescopic rod.
6. The cleaning device for machining mechanical parts and accessories as claimed in claim 4, wherein each set of three spray heads (7) comprises a first spray head, a second spray head and a third spray head, the first spray heads are arranged on the right side surface of the vertical plate (5-1), the lower surface of the upper horizontal plate (5-2) and the upper surface of the lower horizontal plate (5-3), the water outlet directions of the first spray heads are respectively perpendicular to the right side surface of the vertical plate (5-1), the lower surface of the upper horizontal plate (5-2) and the upper surface of the lower horizontal plate (5-3), the second spray heads and the third spray heads are respectively arranged on two sides of the first spray heads, and the water outlet directions of the second spray heads and the third spray heads respectively form an included angle of 45 degrees with the water outlet direction of the first spray heads.
7. The cleaning device for machining mechanical parts and accessories as claimed in claim 1, wherein a filter screen is arranged on the bottom surface of the cleaning tank (1), a sewage outlet is further arranged on the right side wall of the cleaning tank (1) and is arranged below the filter screen, a sewage pipe (12) is further hermetically connected to the sewage outlet, and the sewage pipe (12) is connected with a sewage tank (13).
8. The cleaning device for machining mechanical parts and accessories as claimed in claim 1, wherein a heating device is arranged in the cleaning box (1), and the heating device is electrically connected with a power supply through a third control switch.
CN201921166018.3U 2019-07-23 2019-07-23 A cleaning device for processing mechanical parts Active CN211330439U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114192488A (en) * 2022-02-15 2022-03-18 江苏月生达机械制造有限公司 A bridge accessories processing equipment

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114192488A (en) * 2022-02-15 2022-03-18 江苏月生达机械制造有限公司 A bridge accessories processing equipment
CN114192488B (en) * 2022-02-15 2022-05-20 江苏月生达机械制造有限公司 A bridge accessories processing equipment

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