CN211317406U - Appearance size detector for tab - Google Patents
Appearance size detector for tab Download PDFInfo
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- CN211317406U CN211317406U CN202020134446.4U CN202020134446U CN211317406U CN 211317406 U CN211317406 U CN 211317406U CN 202020134446 U CN202020134446 U CN 202020134446U CN 211317406 U CN211317406 U CN 211317406U
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Abstract
The utility model discloses a utmost point ear external dimension detects machine, include: a body; the first tape winding device is arranged on one side of the machine body and is provided with a first tape winding motor; the second tape coiling device is arranged on the other side of the machine body and is provided with a second tape coiling motor; the visual detection device is arranged between the first tape winding device and the second tape winding device and comprises a first visual detection device for observing the polar ear tapes from the upper part and a second visual detection device for observing the polar ear tapes from the lower part; and the alarm device is arranged on the machine body and is connected with the visual detection device. The utility model discloses utmost point ear external dimension detects machine compares with traditional artifical inspection, the utility model discloses utmost point ear external dimension detects machine has the human cost that reduces, reduces operator's working strength, can carry out forward in the same direction as examine with reverse fall examine, improve inspection precision and increase advantages such as inspection project.
Description
Technical Field
The utility model relates to a battery tab production field, in particular to utmost point ear external dimension detects machine.
Background
In the process of producing the electrode lug of the lithium battery, 100% of total inspection needs to be carried out on the produced lug. Under the current great condition of output, if carry out the inspection with the manual work, can need a large amount of testing personnel, detection efficiency is low simultaneously. For example, 90 ten thousand pairs are produced every day, calculation is carried out according to 10 ten thousand pairs/day/person, at least 9-10 persons are needed for detection personnel, the labor cost is high, the efficiency of different detection personnel is different, and the overall efficiency is low.
Under the circumstances, an appearance size detection machine which is specially used for the lithium battery pole lug and automatically detects the produced pole lug is needed.
SUMMERY OF THE UTILITY MODEL
The utility model discloses aim at solving one of the technical problem that exists among the prior art at least. Therefore, the utility model provides an utmost point ear external dimension detects machine carries out external dimension's automated inspection to the utmost point ear of production.
According to the utility model discloses a utmost point ear external dimension detects machine of first aspect embodiment, include: a body; the first tape winding device is arranged on one side of the machine body and is provided with a first tape winding motor; the second tape coiling device is arranged on the other side of the machine body and is provided with a second tape coiling motor; the visual detection device is arranged between the first tape winding device and the second tape winding device and comprises a first visual detection device for observing the polar ear tapes from the upper part and a second visual detection device for observing the polar ear tapes from the lower part; and the alarm device is arranged on the machine body and is connected with the visual detection device.
According to the utility model discloses utmost point ear external dimension detects machine compares with traditional artifical inspection, has following beneficial effect at least:
1) the labor cost is reduced; the tab appearance size detection machine is driven by a motor to unreel and reel, adopts a visual detection device to automatically detect, can perform detection work all weather, has detection efficiency equivalent to 4-5 detection personnel, and can be responsible for two tab appearance size detection machines, so that the labor cost is greatly reduced.
2) The working intensity of an operator is reduced; the whole detection process is automatically completed by a machine, and an operator is only responsible for auxiliary work, such as bad product identification, product preparation and the like, so that the working intensity is greatly reduced.
3) Forward inspection and backward inspection can be carried out; be provided with first winding device and second winding device on the utmost point ear external dimension detects the machine, the motor has been installed respectively to two winding devices, can follow two directions and carry out the rolling to utmost point ear area, realizes positive in the same direction as examining and reverse falling examination.
4) The inspection precision is improved; by means of the high-resolution visual detection device, higher-precision detection can be achieved.
5) Adding inspection items; through visual inspection device, the project that utmost point ear appearance size detection machine inspected under the equal efficiency condition is more than artifical, can realize that outward appearance, size, the comprehensive detection of one-sided glue.
According to the utility model discloses first aspect utmost point ear external dimension detect machine, still include tension adjusting device, tension adjusting device sets up the place ahead and/or the rear of vision detection device, the tension in the adjustable utmost point ear area of tension adjusting device makes utmost point ear area fully to take up when vision detection device, avoids utmost point ear area to locate the detection error that crimples and cause at vision detection device.
According to the utility model discloses the first aspect utmost point ear external dimension detect machine, tension adjusting device includes a plurality of position adjustable deflector rolls, the tensioning degree in regulation utmost point ear area that can be convenient through the position of adjusting the deflector roll.
According to the utility model discloses the first aspect utmost point ear external dimension detect machine, be provided with the left tension control panel of the first winding motor of control on the fuselage, be provided with the right tension control panel of control second winding motor on the fuselage. The left tension control panel controls the first winding motor to rotate positively and negatively, and the right tension control panel controls the second winding motor to rotate positively and negatively, so that positive forward inspection and reverse backward inspection of the polar ear belt are realized. Meanwhile, the tension of the pole ear belt can be adjusted by adjusting the rotating speed of the motor.
According to the utility model discloses the first aspect utmost point ear external dimension detect machine, be provided with the control panel of the middle tension of an at least deflector roll pivoted of control on the fuselage. The guide roller is controlled to rotate by the middle tension control panel, so that the tension of the polar ear belt is adjusted.
According to the utility model discloses first aspect utmost point ear external dimension detect machine, first visual detection device/second visual detection device includes intelligent camera, light filling light source and background board, intelligent camera with the background board sets up the both sides in utmost point ear area respectively. The intelligent camera can shoot the condition of the lug in real time including a real-time shooting function and a comparison function, and compares the condition with a preset image, and then judges whether the appearance size of the lug reaches the standard.
According to the utility model discloses the first aspect utmost point ear external dimension detect machine, intelligent camera department is provided with the light screen. The direct light of the light supplement light source is prevented from entering the intelligent camera, and the detection effect of the intelligent camera is influenced.
According to the utility model discloses the first aspect utmost point ear external dimension detect machine, the light filling light source is for shining the LED lamp in utmost point ear area.
According to the utility model discloses the first aspect utmost point ear external dimension detect machine, alarm device includes the LED flashing light. The LED flashing light can enable an operator to quickly know the alarm condition and timely deal with the alarm condition.
According to the utility model discloses the first aspect utmost point ear external dimension detect machine, alarm device triggers the back, utmost point ear external dimension detects the machine and shuts down. After the alarm device is triggered, the tab appearance size detection machine is automatically stopped, so that an operator can better process the tab.
Additional aspects and advantages of the invention will be set forth in part in the description which follows and, in part, will be obvious from the description, or may be learned by practice of the invention.
Drawings
The above and/or additional aspects and advantages of the present invention will become apparent and readily appreciated from the following description of the embodiments, taken in conjunction with the accompanying drawings of which:
fig. 1 is a schematic structural view of a tab appearance size detector of the present invention;
fig. 2 is a front view of fig. 1.
Reference numerals: 100. a body; 200. a second spooling device; 210. a right tension control panel; 300. a second visual detection device; 310. an intelligent camera; 320. a visor; 330. a light source for light supplement; 340. a background plate; 400. a first visual inspection device; 500. a first tape winding device; 510. a left tension control panel; 600. a guide roller; 610. an intermediate tension control panel; 700. a polar ear band; 800. a touch screen.
Detailed Description
Reference will now be made in detail to embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein like reference numerals refer to the same or similar elements or elements having the same or similar function throughout. The embodiments described below with reference to the drawings are exemplary only for the purpose of explaining the present invention, and should not be construed as limiting the present invention.
In the description of the present invention, it should be understood that the orientation or positional relationship indicated with respect to the orientation description, such as up, down, front, rear, left, right, etc., is based on the orientation or positional relationship shown in the drawings, and is only for convenience of description and simplification of description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus, should not be construed as limiting the present invention.
In the description of the present invention, a plurality of means are one or more, and a plurality of means are two or more. If the first and second are described for the purpose of distinguishing technical features, they are not to be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated or implicitly indicating the precedence of the technical features indicated.
In the description of the present invention, unless there is an explicit limitation, the words such as setting, installation, connection, etc. should be understood in a broad sense, and those skilled in the art can reasonably determine the specific meanings of the above words in combination with the specific contents of the technical solution.
Referring to fig. 1 and 2, according to the utility model discloses utmost point ear appearance size detects machine, including fuselage 100, fuselage 100 both sides are provided with first winding device 500 and second winding device 200, and one of them winding device is responsible for emitting utmost point ear area 700, and another winding device is responsible for rolling utmost point ear area 700. The two winding devices 500 and 200 are respectively provided with a driving motor, specifically, the first winding device 500 is provided with a first winding motor, and the second winding device 200 is provided with a second winding motor. Because the two tape winding devices 500 and 200 are respectively provided with the motors, the tape unwinding/winding states of the two tape winding devices 500 and 200 can be switched, and therefore forward sequential detection and reverse detection are achieved. A visual inspection device is provided between the first tape winding device 500 and the second tape winding device 200 at the tab tape 700. The visual inspection device includes a first visual inspection device 400 for observing the polar ear band 700 from above, and a second visual inspection device 300 for observing the polar ear band 700 from below. Through visual detection device, can replace artifical the detection, carry out comprehensive observation from two upper and lower directions antipodal ear area 700 and compare, judge whether the external dimension of utmost point ear has a problem, fast, efficient to the contrast result is more accurate. The machine body 100 is further provided with an alarm device, the alarm device is connected with a visual detection device, when the visual detection device detects that defective goods exist in the tab belt, the alarm device is triggered, and an alarm signal is sent out by the alarm device to remind an operator of treatment. The lug appearance size detector of the scheme at least has the following advantages: 1) the labor cost is reduced; the tab appearance size detector adopts the motor to drive the antipodal tab belt 700 to unreel and reel, adopts the visual detection device to automatically detect, can carry out detection work in all weather, has detection efficiency equivalent to 4-5 detection personnel, and can be responsible for two tab appearance size detectors, thereby greatly reducing the labor cost. 2) The working intensity of an operator is reduced; the whole detection process is automatically completed by a machine, and an operator is only responsible for auxiliary work, such as bad product identification, product preparation and the like, so that the working intensity is greatly reduced. 3) Forward inspection and backward inspection can be carried out; be provided with first winding device 500 and second winding device 200 on the utmost point ear appearance size detection machine, the motor has been installed respectively to two winding devices, can follow two directions and carry out the rolling to utmost point ear area 700, realizes positive going forward to examine and reverse checking. 4) The inspection precision is improved; by means of the high-resolution visual detection device, higher-precision detection can be achieved. 5) Adding inspection items; through visual inspection device, the project that utmost point ear appearance size detection machine inspected under the equal efficiency condition is more than artifical, can realize that outward appearance, size, the comprehensive detection of one-sided glue.
It is easy to understand that, the frame 100 is further provided with a tension adjusting device to avoid the detection error caused by the curling of the ear belt 700 at the visual detection device. The tension adjusting device comprises a plurality of guide rollers 600 with adjustable positions, the guide rollers 600 are arranged in front of and/or behind the visual detection device, and the tension of the adjustable polar ear belt 700 is adjusted through the positions of the guide rollers 600, so that the polar ear belt 700 can be sufficiently tensioned when passing through the visual detection device.
Because of the less visual field of intelligent camera 310, in order to guarantee that utmost point ear area is in effective identification area and the material strap is levelly and smoothly not have the circumstances of upset, incline, this scheme has still carried out solitary control design to the tension of receiving, unreeling. It is easily conceivable that the main body 100 is provided with a left tension control panel 510 for controlling the first reel motor, and a right tension control panel 210 for controlling the second reel motor. The left tension control panel 510 controls the first winding motor to rotate forward and backward, and the right tension control panel 210 controls the second winding motor to rotate forward and backward, so as to realize forward detection and reverse backward detection of the ear belt 700. Meanwhile, the tab belt 700 can be tensioned by adjusting the rotating speed of the motor.
Further, the body 100 may be provided with an intermediate tension control panel 610 for controlling the rotation of the at least one guide roller 600. The guide roller 600 is controlled to rotate by the middle tension control panel 610, so that the feeding of the tab belt 700 is smoother, and the tension of the tab belt 700 can be adjusted.
Referring to fig. 1, the second visual inspection device 300 includes an intelligent camera 310, a supplementary lighting source 330 and a background plate 340, and the intelligent camera 310 and the background plate 340 are respectively disposed on two sides of a tab belt 700. The intelligent camera 310 can shoot the condition of the pole lug in real time including a real-time shooting function and a comparison function, and compares the condition with a preset image, so as to judge whether the appearance size of the pole lug reaches the standard.
In addition, it is easy to think that, can also carry out the statistics count of total number, defective products number to the utmost point ear number of each volume of effective inspection through the identification function of intelligent camera 310 to utmost point ear, the convenient condition of sign every volume utmost point ear area. The intelligent camera 310 can also recognize the three-color joint label, and prevent the joint from flowing into the next process of the product.
It is easily conceivable that a light shielding plate 320 is provided at the smart camera 310. The direct light of the light supplement light source 330 is prevented from entering the intelligent camera 310, and the detection effect of the intelligent camera 310 is not affected.
Specifically, the light supplement light source 320 is an LED lamp illuminating the tab band 700, and the LED lamp has the advantages of stable illumination, long-time working, convenience in replacement and the like.
The alarm device comprises an LED flashing lamp. The LED flashing light can enable an operator to quickly know the alarm condition and timely deal with the alarm condition. In addition, after the alarm device is triggered, the tab appearance size detection machine is automatically stopped, so that an operator can better process the tab.
The following describes the tab appearance size detector according to an embodiment of the present invention in detail with reference to fig. 1 and 2. It is to be understood that the following description is illustrative only and is not intended as a specific limitation on the invention.
Referring to fig. 1 and 2, the present invention provides an embodiment of a tab appearance size detecting machine, which includes a machine body 100. The first belt winding device 500 and the second belt winding device 200 are disposed on both sides of the body 100, and the tab belt 700 is connected between the first belt winding device 500 and the second belt winding device 200. A first winding motor is disposed on the first winding device 500, a second winding motor is disposed on the second winding device 200, and a left tension control panel 510 for controlling the first winding motor and a right tension control panel 210 for controlling the second winding motor are disposed on the body 100.
The body 100 is further provided with a plurality of position-adjustable guide rollers 600, and the polar ear belt 700 passes through the guide rollers 600. The body 100 is provided with an intermediate tension control panel 610 for controlling the rotation of at least one guide roller 600.
A visual inspection device is provided between the first tape device 500 and the second tape device 200. The visual inspection device includes a first visual inspection device 400 for observing the polar ear band 700 from above, and a second visual inspection device 300 for observing the polar ear band 700 from below. Specifically, the vision inspection device includes intelligent camera 310, light screen 320, light filling light source 330 and background board 340, and intelligent camera 310 and background board 340 set up respectively in the both sides of utmost point ear area 700, and light screen 320 sets up between intelligent camera 310 and light filling light source 330, and light filling light source 320 is two LED lamps of shining to utmost point ear area 700. Light shielding plate 320 avoids light of light filling light source 330 to penetrate into intelligent camera 310 directly, and intelligent camera 310 can shoot the condition of utmost point ear in real time including real-time shooting function and contrast function to compare with the image of predetermineeing, and then judge whether up to standard the apparent dimension of utmost point ear.
The body 100 is further provided with an alarm device, and the alarm device comprises an LED flashing light. The alarm device is connected with the visual detection device.
The touch screen 800 is arranged on the machine body 100, the touch screen 800 is connected with the alarm device and the visual detection device, the touch screen 800 can display the working condition of the tab appearance size detection machine, and in addition, the touch screen 800 can also be used for inputting set data.
The use process of the tab appearance size detector of the embodiment is as follows: the operator first inputs and confirms the detected comparison data through the touch screen 800. The operator then places the rolled tab tape on the first tape winding device 500 and connects one end of the tab tape 700 to the second tape winding device 200 after passing through the visual inspection device and the guide roller 600. After starting utmost point ear external dimension detection machine, the second winding motor on the second winding device 200 carries out the rolling, drives utmost point ear area 700 and removes, and utmost point ear area 700 is through first visual detection device 400 and second visual detection device 300, is shot in real time and is compared by intelligent camera 310 on the visual detection device is automatic, begins positive in the same direction as examining. If the whole roll of tab belt is qualified, the operator performs a roll change operation when the tab belt 700 is inspected. If in the automatic inspection process of the tab belt 700, the intelligent camera 310 finds a problematic tab, the alarm device is triggered, the LED flashing lamp flashes to alarm, and meanwhile, the tab appearance size detector automatically stops to wait for an operator to process a bad product identifier. In the process of treatment, an operator can also control the motor through the left tension control panel 510 and the right tension control panel 210, so that reverse checking in a small range is realized, and the problematic pole lugs are confirmed again. In addition, in order to keep the tab belt 700 tensioned at all times, the operator may control the guide roller 600 to rotate through the intermediate tension control panel 610, thereby tensioning the tab belt 700.
The lug appearance size detector of the scheme at least has the following advantages: 1) the labor cost is reduced; the tab appearance size detector adopts the motor to drive the antipodal tab belt 700 to unreel and reel, adopts the visual detection device to automatically detect, can carry out detection work in all weather, has detection efficiency equivalent to 4-5 detection personnel, and can be responsible for two tab appearance size detectors, thereby greatly reducing the labor cost. 2) The working intensity of an operator is reduced; the whole detection process is automatically completed by a machine, and an operator is only responsible for auxiliary work, such as bad product identification, product preparation and the like, so that the working intensity is greatly reduced. 3) Forward inspection and backward inspection can be carried out; be provided with first winding device 500 and second winding device 200 on the utmost point ear appearance size detection machine, the motor has been installed respectively to two winding devices, can follow two directions and carry out the rolling to utmost point ear area 700, realizes positive going forward to examine and reverse checking. 4) The inspection precision is improved; by means of the high-resolution visual detection device, higher-precision detection can be achieved. 5) Adding inspection items; through visual inspection device, the project that utmost point ear appearance size detection machine inspected under the equal efficiency condition is more than artifical, can realize that outward appearance, size, the comprehensive detection of one-sided glue.
In the description herein, references to the description of the term "one embodiment," "some embodiments," "an illustrative embodiment," "an example," "a specific example," or "some examples" or the like mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the schematic representations of the terms used above do not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
While embodiments of the present invention have been shown and described, it will be understood by those of ordinary skill in the art that: various changes, modifications, substitutions and alterations can be made to the embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the claims and their equivalents.
Claims (10)
1. Utmost point ear external dimension detects machine, its characterized in that includes:
a body;
the first tape winding device is arranged on one side of the machine body and is provided with a first tape winding motor;
the second tape coiling device is arranged on the other side of the machine body and is provided with a second tape coiling motor;
the visual detection device is arranged between the first tape winding device and the second tape winding device and comprises a first visual detection device for observing the polar ear tapes from the upper part and a second visual detection device for observing the polar ear tapes from the lower part;
and the alarm device is arranged on the machine body and is connected with the visual detection device.
2. The appearance size detection machine of a pole lug of claim 1, further comprising a tension adjusting device, wherein the tension adjusting device is arranged in front of and/or behind the visual detection device.
3. The appearance size detection machine of a pole lug as claimed in claim 2, wherein the tension adjusting device comprises a plurality of guide rollers with adjustable positions.
4. The tab appearance size detector as claimed in any one of claims 1 to 3, wherein a left tension control panel for controlling the first tape winding motor is disposed on the machine body, and a right tension control panel for controlling the second tape winding motor is disposed on the machine body.
5. The appearance size detection machine for the tabs according to claim 3, wherein the machine body is provided with an intermediate tension control panel for controlling the rotation of at least one guide roller.
6. The appearance size detection machine for the lug of claim 1, wherein the first visual detection device/the second visual detection device comprises an intelligent camera, a light supplement light source and a background plate, and the intelligent camera and the background plate are respectively arranged on two sides of the lug belt.
7. The machine for detecting the appearance size of the tab of claim 6, wherein a light shielding plate is arranged at the intelligent camera.
8. The appearance size detection machine for the tabs according to claim 6, wherein the supplementary lighting source is an LED lamp which illuminates the tab belt.
9. The appearance size detection machine for the tabs according to claim 1, wherein the alarm device comprises an LED flashing lamp.
10. The appearance size detection machine of the pole lug of claim 1 or 9, wherein the appearance size detection machine of the pole lug is stopped after the alarm device is triggered.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020134446.4U CN211317406U (en) | 2020-01-19 | 2020-01-19 | Appearance size detector for tab |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020134446.4U CN211317406U (en) | 2020-01-19 | 2020-01-19 | Appearance size detector for tab |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN211317406U true CN211317406U (en) | 2020-08-21 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202020134446.4U Active CN211317406U (en) | 2020-01-19 | 2020-01-19 | Appearance size detector for tab |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN211317406U (en) |
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2020
- 2020-01-19 CN CN202020134446.4U patent/CN211317406U/en active Active
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