CN211317123U - Clamp for detecting engine crankshaft - Google Patents
Clamp for detecting engine crankshaft Download PDFInfo
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- CN211317123U CN211317123U CN201922492287.5U CN201922492287U CN211317123U CN 211317123 U CN211317123 U CN 211317123U CN 201922492287 U CN201922492287 U CN 201922492287U CN 211317123 U CN211317123 U CN 211317123U
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Abstract
本实用新型公开了一种用于发动机曲轴检测的夹具,包括底板,所述底板上设置有滑槽,所述滑槽的长度方向与曲轴的轴向方向一致;所述滑槽上依次滑动连接有第一V型块支撑装置、角向定位装置、轴向定位装置和第二V型块支撑装置,所述角向定位装置旁设置有位置可调的顶部压紧装置,所述第二V型块支撑装置远离轴向定位装置的一侧设置有轴向压紧装置;所述第一V型块支撑装置、角向定位装置、轴向定位装置、第二V型块支撑装置、顶部压紧装置和轴向压紧装置的定位或支撑高度均可调。本实用新型的用于发动机曲轴检测的夹具,能适用于不同型号的曲轴检测,节省人力物力,提高了检测效率。
The utility model discloses a fixture for engine crankshaft detection, which comprises a bottom plate, a chute is arranged on the bottom plate, the length direction of the chute is consistent with the axial direction of the crankshaft; There are a first V-shaped block support device, an angular positioning device, an axial positioning device and a second V-shaped block support device. A position-adjustable top pressing device is arranged beside the angular positioning device. An axial pressing device is provided on the side of the block supporting device away from the axial positioning device; the first V-shaped block supporting device, the angular positioning device, the axial positioning device, the second V-shaped block supporting device, the top pressing device The positioning or support height of the clamping device and the axial compression device can be adjusted. The fixture for engine crankshaft inspection of the utility model can be applied to crankshaft inspections of different types, saves manpower and material resources, and improves inspection efficiency.
Description
技术领域technical field
本实用新型涉及汽车检测技术领域,特别涉及一种用于发动机曲轴检测的夹具。The utility model relates to the technical field of automobile detection, in particular to a fixture used for engine crankshaft detection.
背景技术Background technique
曲轴是发动机的主要旋转机构,它将活塞的上下往复运动转变为自身的转动。曲轴的旋转是发动机的动力源,也是整个机械系统的源动力。曲轴作为发动机的重要组成部分,其尺寸精度要求较高,因此在曲轴的加工生产过程中,曲轴的尺寸精度检测十分重要。The crankshaft is the main rotating mechanism of the engine, which converts the up and down reciprocating motion of the piston into its own rotation. The rotation of the crankshaft is the power source of the engine and the source power of the entire mechanical system. As an important part of the engine, the crankshaft has high dimensional accuracy requirements. Therefore, the dimensional accuracy detection of the crankshaft is very important in the processing and production process of the crankshaft.
在检测曲轴的尺寸精度时,需要对曲轴进行装夹定位,使曲轴在测量平台上时能够保持位置稳定不变,避免影响到最终尺寸测量的精度。目前检验曲轴的全尺寸时,不同规格型号的曲轴需要使用对应的夹具,夹具的兼容性差,更换夹具浪费人力物力,降低了检测效率。When testing the dimensional accuracy of the crankshaft, the crankshaft needs to be clamped and positioned, so that the crankshaft can maintain a stable position when it is on the measuring platform, so as to avoid affecting the accuracy of the final dimensional measurement. At present, when inspecting the full size of the crankshaft, crankshafts of different specifications and models need to use corresponding fixtures, and the compatibility of the fixtures is poor. Replacing the fixtures wastes manpower and material resources and reduces the detection efficiency.
因此,如何提供一种用于发动机曲轴检测的夹具,使夹具能适用于不同型号的曲轴检测,节省人力物力,提高检测效率,成为本领域技术人员亟待解决的技术问题。Therefore, how to provide a jig for engine crankshaft detection so that the jig can be applied to different types of crankshaft detection, save manpower and material resources, and improve detection efficiency has become a technical problem to be solved urgently by those skilled in the art.
实用新型内容Utility model content
有鉴于此,本实用新型提供了一种用于发动机曲轴检测的夹具,使夹具能适用于不同型号的曲轴检测,节省人力物力,提高检测效率。In view of this, the utility model provides a fixture for crankshaft detection of an engine, so that the fixture can be applied to the detection of different types of crankshafts, saves manpower and material resources, and improves detection efficiency.
为实现上述目的,本实用新型提供如下技术方案:To achieve the above object, the utility model provides the following technical solutions:
一种用于发动机曲轴检测的夹具,包括底板,所述底板上设置有滑槽,所述滑槽的长度方向与曲轴的轴向方向一致;所述滑槽上依次滑动连接有第一V型块支撑装置、角向定位装置、轴向定位装置和第二V型块支撑装置,所述角向定位装置旁设置有位置可调的顶部压紧装置,所述第二V型块支撑装置远离轴向定位装置的一侧设置有轴向压紧装置;所述第一V型块支撑装置、角向定位装置、轴向定位装置、第二V型块支撑装置、顶部压紧装置和轴向压紧装置的定位或支撑高度均可调。A fixture for engine crankshaft detection, comprising a bottom plate, a chute is arranged on the bottom plate, the length direction of the chute is consistent with the axial direction of the crankshaft; a first V-shaped groove is slidably connected in sequence on the chute A block supporting device, an angular positioning device, an axial positioning device and a second V-shaped block supporting device, a position-adjustable top pressing device is arranged beside the angular positioning device, and the second V-shaped block supporting device is far away from the One side of the axial positioning device is provided with an axial pressing device; the first V-shaped block supporting device, the angular positioning device, the axial positioning device, the second V-shaped block supporting device, the top pressing device and the axial The positioning or support height of the pressing device can be adjusted.
优选地,所述底板上设置有两个平行设置的滑槽,所述底板上设置有螺栓安装孔和定位销孔。Preferably, the bottom plate is provided with two parallel sliding grooves, and the bottom plate is provided with bolt mounting holes and positioning pin holes.
优选地,所述第一V型块支撑装置和第二V型块支撑装置均包括第一可调节底板、第一支撑立柱和V型块,所述第一可调节底板上表面与所述第一支撑立柱的底端固定连接,所述第一支撑立柱上端滑动连接有所述V型块,所述第一支撑立柱与所述V型块通过第一紧固螺栓定位。Preferably, the first V-shaped block support device and the second V-shaped block support device each include a first adjustable bottom plate, a first support column and a V-shaped block, and the upper surface of the first adjustable bottom plate is connected to the first adjustable bottom plate. The bottom end of a support column is fixedly connected, the upper end of the first support column is slidably connected with the V-shaped block, and the first support column and the V-shaped block are positioned by first fastening bolts.
优选地,所述V型块的侧面上设置有两个沿高度方向延伸的第一长条通孔,所述第一支撑立柱上与所述第一长条通孔对应的位置设置有第一螺孔,所述第一紧固螺栓穿过所述第一长条通孔连接在所述第一螺孔内。Preferably, two first elongated through holes extending in the height direction are provided on the side of the V-shaped block, and a first elongated through hole is disposed on the first support column at a position corresponding to the first elongated through hole. A screw hole, the first fastening bolt is connected in the first screw hole through the first elongated through hole.
优选地,所述第一V型块支撑装置的所述V型块的支撑端包括两个平行设置的V型支撑板,两个所述V型支撑板之间设置有检测间隙。Preferably, the supporting end of the V-shaped block of the first V-shaped block supporting device includes two V-shaped supporting plates arranged in parallel, and a detection gap is set between the two V-shaped supporting plates.
优选地,所述角向定位装置包括第二可调节底板,所述第二可调节底板的上表面固定连接有第二支撑立柱,所述第二支撑立柱上滑动连接有可调节支撑立柱,所述可调节支撑立柱通过第二紧固螺栓定位在所述第二支撑立柱上,所述可调节支撑立柱的上端设置有支撑块。Preferably, the angular positioning device includes a second adjustable bottom plate, the upper surface of the second adjustable bottom plate is fixedly connected with a second support column, and the second support column is slidably connected with an adjustable support column, so The adjustable support column is positioned on the second support column through a second fastening bolt, and a support block is provided at the upper end of the adjustable support column.
优选地,所述第二支撑立柱的侧面设置有高度调整槽,所述可调节支撑立柱滑动连接在所述高度调整槽内,所述可调节支撑立柱的侧面设置有沿高度方向延伸的第二长条通孔,所述高度调整槽内的槽底面与所述第二长条通孔对应的位置设置有第二螺孔,所述第二紧固螺栓穿过所述第二长条通孔连接在所述第二螺孔内。Preferably, the side of the second support column is provided with a height adjustment groove, the adjustable support column is slidably connected in the height adjustment groove, and the side of the adjustable support column is provided with a second extension extending in the height direction. a long through hole, the bottom surface of the groove in the height adjustment groove is provided with a second screw hole at a position corresponding to the second long through hole, and the second fastening bolt passes through the second long through hole connected in the second screw hole.
优选地,所述可调节支撑立柱的底端面上设置有高度调节螺栓。Preferably, height adjustment bolts are provided on the bottom end surface of the adjustable support column.
优选地,所述轴向定位装置包括第三可调节底板,所述第三可调节底板的上表面固定连接有第三支撑立柱,所述第三支撑立柱上连接有轴向定位块,所述轴向定位块用于对曲轴的定位面进行轴向接触定位。Preferably, the axial positioning device includes a third adjustable bottom plate, a third support column is fixedly connected to the upper surface of the third adjustable bottom plate, and an axial positioning block is connected to the third support column, and the The axial positioning block is used for axial contact positioning of the positioning surface of the crankshaft.
优选地,所述顶部压紧装置包括第四可调节底板,所述第四可调节底板的上表面固定连接有第四支撑立柱,所述第四支撑立柱顶端设置有第一压紧机构。Preferably, the top pressing device includes a fourth adjustable bottom plate, a fourth supporting column is fixedly connected to the upper surface of the fourth adjustable bottom plate, and the top of the fourth supporting column is provided with a first pressing mechanism.
优选地,所述第一压紧机构包括水平设置的第一压板,所述第一压板上设置有长度方向垂直于曲轴轴线的第一长通槽,所述第一压板靠近曲轴的一端设置有第一压紧头,所述第一长通槽内滑动连接有第一调整螺杆;所述第一调整螺杆的一端螺纹连接在所述第四支撑立柱的顶端,另一端穿过所述第一长通槽后与第一手动旋钮螺纹连接,所述第一调整螺杆上套设有第一弹簧,所述第一弹簧设置在所述第一压板和所述第四支撑立柱之间。Preferably, the first pressing mechanism includes a horizontally arranged first pressing plate, the first pressing plate is provided with a first long through groove whose length direction is perpendicular to the axis of the crankshaft, and an end of the first pressing plate close to the crankshaft is provided with A first pressing head, a first adjusting screw is slidably connected in the first long through groove; one end of the first adjusting screw is threadedly connected to the top end of the fourth support column, and the other end passes through the first adjusting screw The long through groove is threadedly connected with the first manual knob, the first adjusting screw is sleeved with a first spring, and the first spring is arranged between the first pressing plate and the fourth supporting column.
优选地,所述第一压紧机构还包括第一限位螺杆,所述第一限位螺杆的一端螺纹连接在所述第四支撑立柱的顶端,另一端穿过所述第一长通槽后与一螺母连接。Preferably, the first pressing mechanism further includes a first limit screw, one end of the first limit screw is threadedly connected to the top end of the fourth support column, and the other end passes through the first long through groove Then connect with a nut.
优选地,所述轴向压紧装置包括垂直设置的第二压板,所述第二压板上设置有长度方向垂直设置的第二长通槽,所述第二压板靠近曲轴的一侧设置有第二压紧头,所述第二长通槽内滑动连接有第二调整螺杆;所述第二调整螺杆的一端螺纹连接在第二V型块支撑装置的第一支撑立柱的侧面上,另一端穿过所述第二长通槽后与第二手动旋钮螺纹连接,所述第二调整螺杆上套设有第二弹簧,所述第二弹簧设置在所述第二压板和所述第二V型块支撑装置的第一支撑立柱之间。Preferably, the axial pressing device includes a vertically arranged second pressing plate, the second pressing plate is provided with a second long through groove vertically arranged in the length direction, and a side of the second pressing plate close to the crankshaft is provided with a second pressing plate. Two pressing heads, a second adjustment screw is slidably connected in the second long through groove; one end of the second adjustment screw is screwed on the side of the first support column of the second V-block support device, and the other end After passing through the second long through slot, it is threadedly connected with the second manual knob, the second adjusting screw is sleeved with a second spring, and the second spring is arranged on the second pressure plate and the second between the first support columns of the V-block support device.
优选地,所述轴向压紧装置还包括第二限位螺杆,所述第二限位螺杆的一端螺纹连接在所述第二V型块支撑装置的第一支撑立柱的侧面,另一端穿过所述第二长通槽后与一螺母连接。Preferably, the axial compression device further includes a second limit screw, one end of the second limit screw is screwed on the side of the first support column of the second V-block support device, and the other end is threaded through After passing through the second long through slot, it is connected with a nut.
优选地,所述第四可调节底板上设置有两个平行设置的第三长通槽,所述第三长通槽的长度方向平行于曲轴的轴线方向设置,所述第四可调节底板通过穿过所述第三长通槽的螺栓连接在所述底板上。Preferably, the fourth adjustable bottom plate is provided with two parallel third long through grooves, the length direction of the third long through grooves is parallel to the axis direction of the crankshaft, and the fourth adjustable bottom plate passes through A bolt passing through the third long through slot is connected to the base plate.
从上述技术方案可以看出,本实用新型提供的用于发动机曲轴检测的夹具,通过将各个定位、压紧装置滑动连接在滑槽上,使得各个定位、压紧装置的位置均能够根据不同规格的曲轴具体结构进行位置调整;通过将定位、支撑装置均设置成定位或支撑高度可调的结构,可实现夹具的整体高度的调节、轴向支撑位置调节、角向定位的调节、压紧力度的调节,从而使得夹具能够实现对多种不同规格型号的曲轴进行装夹检测,提高了夹具的兼容性和通用性。用于检测不同规格型号的曲轴不需要更换夹具,因此,节省了人力、物力,节约了夹具更换时间,提高了检测效率。It can be seen from the above technical solutions that the fixture for engine crankshaft detection provided by the present invention, by slidingly connecting each positioning and pressing device on the chute, the positions of each positioning and pressing device can be adjusted according to different specifications. The specific structure of the crankshaft is used to adjust the position; by setting the positioning and support devices to a structure with adjustable positioning or support height, the overall height adjustment of the fixture, the adjustment of the axial support position, the adjustment of the angular positioning, and the adjustment of the pressing force can be realized. The adjustment of the jig enables the jig to realize the clamping detection of various types of crankshafts, which improves the compatibility and versatility of the jig. Crankshafts of different specifications and models do not need to be replaced with fixtures, so manpower and material resources are saved, fixture replacement time is saved, and detection efficiency is improved.
附图说明Description of drawings
为了更清楚地说明本实用新型实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本实用新型的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the embodiments of the present utility model or the technical solutions in the prior art, the following briefly introduces the accompanying drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description These are just some embodiments of the present invention, and for those of ordinary skill in the art, other drawings can also be obtained from these drawings without creative effort.
图1为本实用新型实施例提供的用于发动机曲轴检测的夹具的一种角度的使用状态示意图;1 is a schematic diagram of an angle of use of a fixture for engine crankshaft detection provided by an embodiment of the present utility model;
图2为本实用新型实施例提供的用于发动机曲轴检测的夹具的另一种角度的使用状态示意图;FIG. 2 is a schematic diagram of the use state of another angle of a clamp for engine crankshaft detection provided by an embodiment of the present utility model;
图3为本实用新型实施例提供的用于发动机曲轴检测的夹具的结构示意图;3 is a schematic structural diagram of a fixture for engine crankshaft detection provided by an embodiment of the present utility model;
图4为本实用新型实施例提供的底板的结构示意图;4 is a schematic structural diagram of a bottom plate provided by an embodiment of the present invention;
图5为本实用新型实施例提供的第一V型块支撑装置的结构示意图;5 is a schematic structural diagram of a first V-block support device provided by an embodiment of the present invention;
图6为本实用新型实施例提供的角向定位装置的结构示意图;6 is a schematic structural diagram of an angular positioning device provided by an embodiment of the present invention;
图7为本实用新型实施例提供的顶部压紧装置的结构示意图;7 is a schematic structural diagram of a top pressing device provided by an embodiment of the present utility model;
图8为本实用新型实施例提供的轴向定位装置的结构示意图;8 is a schematic structural diagram of an axial positioning device provided by an embodiment of the present invention;
图9为本实用新型实施例提供的第二V型块支撑装置的结构示意图。FIG. 9 is a schematic structural diagram of a second V-block support device provided by an embodiment of the present invention.
具体实施方式Detailed ways
本实用新型公开了一种用于发动机曲轴检测的夹具,使夹具能适用于不同型号的曲轴检测,节省人力物力,提高检测效率。The utility model discloses a fixture for crankshaft detection of an engine, which makes the fixture suitable for crankshaft detection of different types, saves manpower and material resources, and improves detection efficiency.
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the implementations. example. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present invention.
请参阅图1至图9,本实用新型公开了一种用于发动机曲轴检测的夹具,包括底板1、第一V型块支撑装置2、角向定位装置3、轴向定位装置5和第二V型块支撑装置6。Please refer to FIG. 1 to FIG. 9 , the utility model discloses a fixture for engine crankshaft detection, comprising a bottom plate 1 , a first V-
其中,底板1为夹具上的各个装置提供支撑。Among them, the bottom plate 1 provides support for each device on the fixture.
底板1上设置有滑槽11,滑槽11上依次滑动连接有第一V型块支撑装置2、角向定位装置3、轴向定位装置5和第二V型块支撑装置6。第一V型块支撑装置2和第二V型块支撑装置6用于支撑曲轴8两端位置的主轴颈。The bottom plate 1 is provided with a chute 11 , and the chute 11 is slidably connected with a first V-shaped
角向定位装置3旁设置有位置可调的顶部压紧装置4,角向定位装置3用于支撑曲轴8上的平衡块,顶部压紧装置4用于从上向下压紧在曲轴8上,压紧位置为非检测部位,如平衡结构。角向定位装置3与顶部压紧装置4配合使用,避免曲轴8发生沿轴线的转动。The
为了防止曲轴8发生轴向的位移,底板1上设置有轴向定位装置5,第二V型块支撑装置6远离轴向定位装置5的一侧设置有轴向压紧装置7。轴向定位装置5防止曲轴8向左侧移动,轴向压紧装置7防止曲轴8向右侧移动,轴向定位装置5和轴向压紧装置7配合使用,有效防止曲轴8发生轴向位移。上述的左侧和右侧,是相对于附图1的方位而言的。In order to prevent axial displacement of the crankshaft 8 , an
为了适应不同规格尺寸的曲轴8的检测,滑槽11的长度方向与曲轴8的轴向方向一致,以方便对上述各定位装置的位置调整。第一V型块支撑装置2、角向定位装置3、轴向定位装置5、第二V型块支撑装置6、顶部压紧装置4和轴向压紧装置7的支撑或定位高度可调,适应范围广,从而实现对不同规格尺寸的曲轴8的更好定位。In order to adapt to the detection of crankshafts 8 of different sizes, the longitudinal direction of the chute 11 is consistent with the axial direction of the crankshaft 8 to facilitate the position adjustment of the above positioning devices. The support or positioning height of the first V-shaped
本实用新型的用于发动机曲轴检测的夹具,通过将各个定位、压紧装置滑动连接在滑槽11上,使得各个定位、压紧装置的位置均能够根据不同规格的曲轴8具体结构进行位置调整;通过将定位、支撑装置均设置成定位或支撑高度可调的结构,可实现夹具的整体高度的调节、轴向支撑位置调节、角向定位的调节、压紧力度的调节,从而使得夹具能够实现对多种不同规格型号的曲轴8进行装夹检测,提高了夹具的兼容性和通用性。用于检测不同规格型号的曲轴8不需要更换夹具,因此,节省了人力、物力,节约了夹具更换时间,提高了检测效率。In the fixture for engine crankshaft detection of the present invention, by slidingly connecting each positioning and pressing device on the chute 11, the position of each positioning and pressing device can be adjusted according to the specific structure of the crankshaft 8 of different specifications. ; By setting the positioning and supporting devices to a structure with adjustable positioning or support height, the overall height adjustment of the fixture, the adjustment of the axial support position, the adjustment of the angular positioning, and the adjustment of the pressing force can be realized, so that the clamp can be adjusted. The clamping detection of crankshafts 8 of various specifications and models is realized, which improves the compatibility and versatility of the clamps. Crankshafts 8 of different specifications and models do not need to be replaced with fixtures, therefore, manpower and material resources are saved, fixture replacement time is saved, and detection efficiency is improved.
如图4所示,底板1上设置有两个平行设置的滑槽11,滑槽11的长度方向与曲轴8的轴线方向平行。底板1上设置有螺栓安装孔13和定位销孔14。将夹具安装到三坐标台面上时,通过连接在定位销孔14内的定位销对底板1进行定位,然后通过穿过螺栓安装孔13的螺栓将底板1固定在三坐标台面上。As shown in FIG. 4 , two parallel sliding grooves 11 are provided on the bottom plate 1 , and the longitudinal direction of the sliding grooves 11 is parallel to the axial direction of the crankshaft 8 . The bottom plate 1 is provided with bolt mounting holes 13 and positioning pin holes 14 . When the fixture is installed on the three-coordinate table, the base plate 1 is positioned by the positioning pins connected in the positioning pin holes 14 , and then the base plate 1 is fixed on the three-coordinate table by the bolts passing through the bolt mounting holes 13 .
具体的,如图5所示,第一V型块支撑装置2和第二V型块支撑装置6均包括第一可调节底板21、第一支撑立柱22和V型块23。第一可调节底板21上表面与第一支撑立柱22的底端固定连接,第一支撑立柱22上端滑动连接有V型块23,第一支撑立柱22与V型块23通过第一紧固螺栓24定位。其中,可以理解的,V型块23中的V型并不是指板材的整体形状,而是指V型块23上设置有用于支撑的V型口。为了方便放置曲轴8,所述V型口设置在V型块23的顶端。Specifically, as shown in FIG. 5 , the first V-shaped
在一具体实施例中,V型块23的侧面上设置有两个沿高度方向延伸的第一长条通孔,第一支撑立柱22上与所述第一长条通孔对应的位置设置有第一螺孔,第一紧固螺栓24穿过所述第一长条通孔连接在所述第一螺孔内,从而实现对V型块23的锁紧定位。第一可调节底板21与第一支撑立柱22通过螺栓固定连接。通过V型块23上的所述第一长条通孔进行V型块23上的所述V型口的高度调整,调整到合适的高度后,通过第一紧固螺栓24对V型块23锁紧定位。上述的沿高度方向延伸,是指所述第一长条通孔的长度方向沿高度方向设置。In a specific embodiment, two first elongated through holes extending in the height direction are provided on the side of the V-shaped
如图5所示,为了防止第一紧固螺栓24的螺帽端突出在V型块23的侧面上影响检测,所述第一长条通孔为阶梯孔,第一紧固螺栓24的螺帽端沉设在所述阶梯孔内,第一紧固螺栓24的螺帽端的压紧面压紧在所述阶梯孔的阶梯面上。As shown in FIG. 5 , in order to prevent the nut end of the
在一具体实施例中,第一V型块支撑装置2的V型块23的支撑端包括两个平行设置的V型支撑板,两个所述V型支撑板之间设置有检测间隙。两个所述V型支撑板与V型块23为一体结构。V型块23的支撑端采用了间隔支撑结构,既增大了支撑面,防止在曲轴8的主轴颈上产生压痕,又由于所述V型支撑板之间预留有间隙,保证采用三坐标测量机进行主轴颈检测时方便进针,增加可测量区域,保证了一次装夹即可完成全部尺寸的测量,减小了多次装夹带来的测量误差,增加了测量结果的准确度和精度。In a specific embodiment, the supporting end of the V-shaped
进一步的,角向定位装置3包括第二可调节底板31,第二可调节底板31的上表面固定连接有第二支撑立柱34,第二支撑立柱34上滑动连接有可调节支撑立柱35,可调节支撑立柱35通过第二紧固螺栓33定位在第二支撑立柱34上,可调节支撑立柱35的上端设置有支撑块36。第二可调节底板31与第二支撑立柱34通过螺栓固定连接,可调节支撑立柱35顶端设置有凹槽,支撑块36的一端放置在所述凹槽内,并通过紧固销钉固定连接在可调节支撑立柱35上。通过调整可调节支撑立柱35在第二支撑立柱34上的位置,实现对支撑块36的高度调整,从而实现对整个角向定位装置3的高度调整。Further, the
具体的,第二支撑立柱34的侧面设置有高度调整槽,可调节支撑立柱35滑动连接在所述高度调整槽内。如图6所示,所述高度调整槽为设置在第二支撑立柱34侧面的上下均开口的通槽,所述高度调整槽的下端未与第二可调节底板31接触,以便在可调节支撑立柱35的底端面上设置高度调节螺栓32,高度调节螺栓32的螺纹端与可调节支撑立柱35的底端面螺纹连接,高度调节螺栓32的头端放置在第二可调节底板31的上表面上。角向定位装置3在进行高度调整时,通过转动高度调节螺栓32的头端进行可调节支撑立柱35的高度调节,位置确定后通过第二紧固螺栓33将可调节支撑立柱35的位置锁定在第二支撑立柱34上,从而达到高度调整的目的。Specifically, the side surface of the
其中,可调节支撑立柱35的侧面设置有沿高度方向延伸的第二长条通孔,所述高度调整槽内的槽底面与所述第二长条通孔对应的位置设置有第二螺孔,第二紧固螺栓33穿过所述第二长条通孔连接在所述第二螺孔内。上述的沿高度方向延伸,是指所述第二长条通孔的长度方向沿高度方向设置。Wherein, the side surface of the
在一具体实施例中,如图8所示,轴向定位装置5包括第三可调节底板51,第三可调节底板51的上表面固定连接有第三支撑立柱52,第三支撑立柱52上连接有轴向定位块54,轴向定位块54用于对曲轴8的定位面进行轴向接触定位。第三可调节底板51和第三支撑立柱52的底部通过螺栓固定连接,第三支撑立柱52与轴向定位块54通过第三紧固螺栓53连接。为了方便连接,第三支撑立柱52的顶端设置有用于放置轴向定位块54的凹槽。轴向定位块54的定位面的长度沿垂直方向设置,使其定位高度是一个范围值,从而适应不同的定位高度要求。In a specific embodiment, as shown in FIG. 8 , the
顶部压紧装置4包括第四可调节底板41,第四可调节底板41的上表面固定连接有第四支撑立柱42,第四支撑立柱42顶端设置有第一压紧机构。第四支撑立柱42的底端通过螺栓连接在第四可调节底板41上。所述第一压紧机构用于从上向下压紧在曲轴8上,压紧位置为平衡结构,所述第一压紧机构与角向定位装置3配合使用,避免曲轴8发生沿轴线的转动。The top pressing device 4 includes a fourth
具体的,如图7所示,所述第一压紧机构包括水平设置的第一压板46,第一压板46上设置有长度方向垂直于曲轴8轴线的第一长通槽,第一压板46靠近曲轴8的一端设置有第一压紧头47,所述第一长通槽内滑动连接有第一调整螺杆,通过设置所述第一长通槽,方便调整第一压紧头47的位置。所述第一调整螺杆的一端螺纹连接在第四支撑立柱42的顶端,另一端穿过所述第一长通槽后与第一手动旋钮45螺纹连接,所述第一调整螺杆上套设有第一弹簧44,第一弹簧44设置在第一压板46和第四支撑立柱42之间。第一压紧头47的压紧端为尼龙材质。Specifically, as shown in FIG. 7 , the first pressing mechanism includes a horizontally arranged first pressing
当曲轴8被正确放置在第一V型块支撑装置2和第二V型块支撑装置6上后,手动将第一压板46沿所述第一长通槽推至压紧位置上方,旋转第一手动旋钮45,第一手动旋钮45压着第一压板46向下移动,第一压板46压缩第一弹簧44,直至第一压紧头47的压紧面压到曲轴8上的压紧位置,对曲轴8进行压紧定位,防止曲轴8转动。检测完毕拆卸顶部压紧装置4时,只需反向转动第一手动旋钮45,第一弹簧44在自身弹力的作用下使第一压板46位置上移,从而使第一压紧头47和曲轴8不再接触,向远离曲轴8的方向拉第一压板46,以便曲轴8的取下和下次安装。After the crankshaft 8 is correctly placed on the first V-
进一步的,所述第一压紧机构还包括第一限位螺杆43,第一限位螺杆43的一端螺纹连接在第四支撑立柱42的顶端,另一端穿过所述第一长通槽后与一螺母连接。通过设置第一限位螺杆43,方便对定位压紧后的第一压板46进行限位,防止第一压板46在检测过程中晃动。更进一步的,为了提高限位能力,第一限位螺杆43位于第一压板46的两侧均螺纹连接有一螺母,方便对第一压板46的上下两面定位。当检测完毕拆卸顶部压紧装置4时,先松开压在第一压板46上下两面定位的螺母,再反向转动第一手动旋钮45即可。Further, the first pressing mechanism further includes a
以上实施例中,所述第一调整螺杆和第一限位螺杆43与第四支撑立柱42顶部连接的一端,可以直接通过设置在第四支撑立柱42顶面的螺纹孔连接在第四支撑立柱42顶部,也可以通过焊接在第四支撑立柱42顶面的螺母连接在第四支撑立柱42顶部,此处不做限定。In the above embodiment, one end of the first adjustment screw and the
其中,轴向压紧装置7包括垂直设置的第二压板74,第二压板74上设置有长度方向垂直底板1设置的第二长通槽,第二压板74靠近曲轴8的一侧设置有第二压紧头75,所述第二长通槽内滑动连接有第二调整螺杆;所述第二调整螺杆的一端螺纹连接在第二V型块支撑装置6的第一支撑立柱22的侧面上,另一端穿过所述第二长通槽后与第二手动旋钮73螺纹连接,所述第二调整螺杆上套设有第二弹簧72,第二弹簧72设置在第二压板74和第二V型块支撑装置6的第一支撑立柱22之间。Among them, the axial
当曲轴8被正确放置在第一V型块支撑装置2和第二V型块支撑装置6上后,手动将第二压板74沿所述第二长通槽推至压紧位置旁边,旋转第二手动旋钮73,第二手动旋钮73压着第二压板74向靠近曲轴8轴向定位面的方向移动,第二压板74压缩第二弹簧72,直至第二压紧头75的压紧面压到曲轴8上的压紧定位面位置,对曲轴8进行压紧定位,防止曲轴8发生轴向位移。拆卸过程参照所述第一压紧机构的拆卸过程,此处不再赘述。第二压紧头75的压紧端为尼龙材质。When the crankshaft 8 is correctly placed on the first V-
轴向压紧装置7还包括第二限位螺杆71,第二限位螺杆71的一端螺纹连接在第二V型块支撑装置6的第一支撑立柱22的侧面,另一端穿过所述第二长通槽后与一螺母连接。为了提高限位能力,第二限位螺杆71位于第二压板74的两侧均螺纹连接有一螺母,方便对第二压板74的左右两面定位。当检测完毕拆卸轴向压紧装置7时,先松开压在第二压板74左右两面定位的螺母,再反向转动第二手动旋钮73即可。The axial
在一具体实施例中,如图7所示,为了方便对顶部压紧装置4在底板1上的位置能够进行调整,第四可调节底板41上设置有两个平行设置的第三长通槽,所述第三长通槽的长度方向平行于曲轴8的轴线方向设置,第四可调节底板41通过穿过所述第三长通槽的螺栓连接在底板1上。所述第三长通槽的设置,使得顶部压紧装置4能够实现左右方向的位置调整,所述第一压紧机构上的所述第一长通槽的设置,使得顶部压紧装置4能够实现靠近或远离曲轴8的方向的位置调整。In a specific embodiment, as shown in FIG. 7 , in order to facilitate the adjustment of the position of the top pressing device 4 on the bottom plate 1 , the fourth
第一可调节底板21、第二可调节底板31、第三可调节底板51的底面上均设置有与滑槽11匹配的滑块,方便对第一可调节底板21、第二可调节底板31、第三可调节底板51移动时导向。第一可调节底板21、第二可调节底板31、第三可调节底板51上均设置有连接通孔,所述连接通孔的位置与滑槽11的位置对应。滑槽11内滑动连接有位置调整T型块12,第一可调节底板21、第二可调节底板31、第三可调节底板51均通过穿过所述连接通孔的定位螺钉连接在对应位置的位置调整T型块12上。通过位置调整T型块12在滑槽11内滑动,调整第一V型块支撑装置2、角向定位装置3、轴向定位装置5和第二V型块支撑装置6的位置。The bottom surfaces of the first
本实用新型的用于发动机曲轴检测的夹具具有防错和纠错功能,有效避免操作工曲轴放置不到位、定位未实现的错误,若曲轴8的法兰端和轴端放置方向调换时,此夹具会出现曲轴8不能被放置在夹具上的现象,保证操作工及时发现放置方向错误,及时进行纠正。The fixture used for engine crankshaft detection of the present invention has the functions of error prevention and error correction, which effectively avoids the operator's incorrect placement of the crankshaft and unrealized positioning. In the fixture, the crankshaft 8 cannot be placed on the fixture, which ensures that the operator finds the wrong placement direction in time and corrects it in time.
本实用新型的用于发动机曲轴检测的夹具,各定位装置均能够适应不同高度的定位,均可独立的进行位置的调整,支撑装置可根据检测方案进行支撑位置的调整,使夹具的适应性强、可满足不同规格型号曲轴8的测量装夹作业。In the fixture used for engine crankshaft detection of the utility model, each positioning device can adapt to different height positioning, and can independently adjust the position, and the supporting device can adjust the supporting position according to the detection scheme, so that the adaptability of the fixture is strong. , It can meet the measurement and clamping operation of crankshaft 8 of different specifications and models.
本实用新型的用于发动机曲轴检测的夹具,整体结构简单,每一个零件的结构形式简单,加工成本低,同时可满足测量工程师测量的便利性,测量工程师可在一次装夹的前提下,满足测量需求。The fixture for engine crankshaft detection of the utility model has the advantages of simple overall structure, simple structure of each part, low processing cost, and at the same time, it can meet the convenience of measurement by measurement engineers. Measurement needs.
本实用新型的用于发动机曲轴检测的夹具,可轻易实现曲轴8的重复定位,即每一个曲轴8被放置在该夹具上时均处于同一状态,无需三坐标测量机进行重复打点定位,在批量测量时可大大缩减测量时间,提高测量效率。The fixture used for engine crankshaft detection of the present invention can easily realize the repeated positioning of the crankshaft 8, that is, each crankshaft 8 is in the same state when placed on the fixture, and there is no need for a three-coordinate measuring machine to perform repeated spotting and positioning. During measurement, the measurement time can be greatly reduced and the measurement efficiency can be improved.
在本方案的描述中,需要理解的是,术语“上”、“下”、“竖直”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的设备或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本方案的限制。In the description of this solution, it should be understood that the orientations or positions indicated by the terms "upper", "lower", "vertical", "inner", "outer", etc. are based on the orientations or positions shown in the drawings The relationship is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the present solution.
此外,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括一个或者更多个该特征。在本方案的描述中,“多个”的含义是两个或两个以上,除非另有明确具体的限定。In addition, the terms "first" and "second" are only used for descriptive purposes, and should not be construed as indicating or implying relative importance or implying the number of indicated technical features. Thus, a feature defined as "first" or "second" may expressly or implicitly include one or more of that feature. In the description of this scheme, "a plurality of" means two or more, unless otherwise expressly and specifically defined.
本说明书中各个实施例采用递进的方式描述,每个实施例重点说明的都是与其他实施例的不同之处,各个实施例之间相同相似部分互相参见即可。The various embodiments in this specification are described in a progressive manner, and each embodiment focuses on the differences from other embodiments, and the same and similar parts between the various embodiments can be referred to each other.
对所公开的实施例的上述说明,使本领域专业技术人员能够实现或使用本实用新型。对这些实施例的多种修改对本领域的专业技术人员来说将是显而易见的,本文中所定义的一般原理可以在不脱离本实用新型的精神或范围的情况下,在其它实施例中实现。因此,本实用新型将不会被限制于本文所示的这些实施例,而是要符合与本文所公开的原理和新颖特点相一致的最宽的范围。The above description of the disclosed embodiments enables those skilled in the art to implement or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Thus, the present invention is not intended to be limited to the embodiments shown herein, but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.
Claims (15)
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| Application Number | Priority Date | Filing Date | Title |
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| CN201922492287.5U CN211317123U (en) | 2019-12-31 | 2019-12-31 | Clamp for detecting engine crankshaft |
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Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN112504070A (en) * | 2021-01-15 | 2021-03-16 | 桂林福达重工锻造有限公司 | Crankshaft axial dimension detection device |
| CN112676755A (en) * | 2021-01-07 | 2021-04-20 | 诺力智能装备股份有限公司 | Scissor positioning and mounting device suitable for industrial vehicle |
| CN112917187A (en) * | 2021-03-04 | 2021-06-08 | 一汽解放汽车有限公司 | Lengthening workbench and clamping equipment with same |
| CN113787074A (en) * | 2021-09-29 | 2021-12-14 | 广西玉柴机器股份有限公司 | Bent axle washs pallet |
| CN113977473A (en) * | 2021-09-29 | 2022-01-28 | 李田芳 | Positioning and fixing device for gear blank, shaft center distance and axis parallelism inspection |
| CN114831397A (en) * | 2022-05-26 | 2022-08-02 | 苏州爱照网智能科技有限公司 | Manually adjusted sunshade |
| CN116697856A (en) * | 2023-08-08 | 2023-09-05 | 山东金彭新能源科技有限公司 | Automobile rear anti-collision Liang Bianjie detection device |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112676755A (en) * | 2021-01-07 | 2021-04-20 | 诺力智能装备股份有限公司 | Scissor positioning and mounting device suitable for industrial vehicle |
| CN112504070A (en) * | 2021-01-15 | 2021-03-16 | 桂林福达重工锻造有限公司 | Crankshaft axial dimension detection device |
| CN112917187A (en) * | 2021-03-04 | 2021-06-08 | 一汽解放汽车有限公司 | Lengthening workbench and clamping equipment with same |
| CN112917187B (en) * | 2021-03-04 | 2023-06-09 | 一汽解放汽车有限公司 | Holding equipment |
| CN113787074A (en) * | 2021-09-29 | 2021-12-14 | 广西玉柴机器股份有限公司 | Bent axle washs pallet |
| CN113977473A (en) * | 2021-09-29 | 2022-01-28 | 李田芳 | Positioning and fixing device for gear blank, shaft center distance and axis parallelism inspection |
| CN113787074B (en) * | 2021-09-29 | 2024-05-28 | 广西玉柴机器股份有限公司 | Bent axle washs pallet |
| CN114831397A (en) * | 2022-05-26 | 2022-08-02 | 苏州爱照网智能科技有限公司 | Manually adjusted sunshade |
| CN114831397B (en) * | 2022-05-26 | 2024-05-03 | 南京爱照飞打影像科技有限公司 | Manually-adjusted sunshade umbrella |
| CN116697856A (en) * | 2023-08-08 | 2023-09-05 | 山东金彭新能源科技有限公司 | Automobile rear anti-collision Liang Bianjie detection device |
| CN116697856B (en) * | 2023-08-08 | 2023-10-31 | 山东金彭新能源科技有限公司 | Automobile rear anti-collision Liang Bianjie detection device |
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