CN211315203U - A high pressure ceramic valve - Google Patents
A high pressure ceramic valve Download PDFInfo
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- CN211315203U CN211315203U CN202020006039.5U CN202020006039U CN211315203U CN 211315203 U CN211315203 U CN 211315203U CN 202020006039 U CN202020006039 U CN 202020006039U CN 211315203 U CN211315203 U CN 211315203U
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Abstract
Description
技术领域technical field
本实用新型涉及陶瓷阀技术领域,具体为一种高压陶瓷阀。The utility model relates to the technical field of ceramic valves, in particular to a high-pressure ceramic valve.
背景技术Background technique
在化工,煤炭,石油等等恶劣环境下金属阀门已不能适应高磨损、强腐蚀等恶劣工况的需求,主要体现在金属阀易泄漏、扭矩大、密封面不耐腐蚀的情况,传统的金属阀门急需从材料、设计及加工工艺等方面的彻底革新,例如,申请号为:201310416604.X的高温高压陶瓷阀,本发明高温高压陶瓷阀,耐高温、耐腐蚀、耐高压性能大大提高,在恶劣工况下使用寿命延长,但是现有的陶瓷阀,在使用时陶瓷球体与陶瓷滑座形成的腔体中容易产生积液,时间长由于液体不流动容易发生变质,导致整体机构的实用性下降,且密封圈容易受腐蚀,影响整体机构的使用寿命,阀杆的开启不够省力,很难满足人们对陶瓷阀的使用需求。In chemical, coal, petroleum and other harsh environments, metal valves can no longer meet the needs of harsh working conditions such as high wear and strong corrosion. It is mainly reflected in the situation that metal valves are easy to leak, have large torque, and the sealing surface is not resistant to corrosion. Traditional metal valves The valve is in urgent need of thorough innovation in terms of materials, design and processing technology. For example, the high temperature and high pressure ceramic valve with the application number of 201310416604.X, the high temperature and high pressure ceramic valve of the present invention has greatly improved high temperature resistance, corrosion resistance and high pressure resistance. The service life is prolonged under severe working conditions, but the existing ceramic valve is prone to accumulation of liquid in the cavity formed by the ceramic ball and the ceramic sliding seat during use. For a long time, the liquid is prone to deterioration due to the lack of flow, which leads to the practicability of the overall mechanism. In addition, the sealing ring is easily corroded, which affects the service life of the overall mechanism. The opening of the valve stem is not labor-saving enough, and it is difficult to meet people's needs for the use of ceramic valves.
实用新型内容Utility model content
本实用新型的目的在于提供一种高压陶瓷阀,以解决上述背景技术中提出现有的陶瓷阀,在使用时陶瓷球体与陶瓷滑座形成的腔体中容易产生积液,时间长由于液体不流动容易发生变质,导致整体机构的实用性下降的问题。The purpose of the present utility model is to provide a high-pressure ceramic valve to solve the problem of the existing ceramic valve proposed in the above-mentioned background technology, which is prone to accumulation of liquid in the cavity formed by the ceramic ball and the ceramic sliding seat during use, and the time is long because the liquid does not The flow is prone to deterioration, leading to the problem of decreasing the practicability of the overall mechanism.
为实现上述目的,本实用新型提供如下技术方案:一种高压陶瓷阀,包括阀体、左法兰和右法兰,所述阀体的左右两端分别贴合有左法兰和右法兰,所述左法兰和右法兰均通过螺栓与阀体螺纹连接,所述阀体的底端安装有排水机构;In order to achieve the above purpose, the utility model provides the following technical scheme: a high-pressure ceramic valve, comprising a valve body, a left flange and a right flange, and the left and right ends of the valve body are respectively fitted with a left flange and a right flange , the left flange and the right flange are both threadedly connected with the valve body through bolts, and a drainage mechanism is installed at the bottom end of the valve body;
所述排水机构包括套筒、拉杆、螺纹座、弹簧、挡板和挡块;The drainage mechanism includes a sleeve, a pull rod, a threaded seat, a spring, a baffle and a stop;
两个所述套筒的外壁均与阀体相固接,所述套筒的内部套接有拉杆,所述拉杆与套筒间隙配合,所述拉杆从下至上依次贯穿螺纹座、弹簧、挡板和挡块相固接,所述挡块的外壁与套筒的内壁紧密贴合,所述螺纹座与拉杆过盈配合,所述弹簧与拉杆间隙配合,所述弹簧的上下两端分别与挡板和套筒相贴合,所述挡板与拉杆过盈配合。这样设计方便将积液排出。The outer walls of the two sleeves are fixedly connected with the valve body, and a pull rod is sleeved inside the sleeve, and the pull rod and the sleeve are gap-fitted. The plate and the stopper are fixedly connected, the outer wall of the stopper is tightly fitted with the inner wall of the sleeve, the threaded seat is in interference fit with the pull rod, the spring is in clearance fit with the pull rod, and the upper and lower ends of the spring are respectively connected to the inner wall of the sleeve. The baffle is fitted with the sleeve, and the baffle is in an interference fit with the tie rod. This design facilitates the drainage of accumulated fluid.
优选的,所述套筒关于阀体对称分布。两个套筒可以增加积液的排出效率。Preferably, the sleeves are symmetrically distributed with respect to the valve body. Two sleeves can increase the drainage efficiency of the effusion.
优选的,所述阀体的内部设有陶瓷球体,所述陶瓷球体的左右两端均与陶瓷滑座紧密贴合,两个所述陶瓷滑座的外壁分别与左法兰和右法兰相固接,所述陶瓷球体的上下两端紧密贴合有陶瓷套筒,所述陶瓷套筒的外壁与阀体相固接,所述阀体的底端开设有出水道,所述出水道的左右两端均与套筒相连通,所述出水道的底端内壁紧密贴合有橡胶塞。采用陶瓷材质可以增加整体机构的应用范围。Preferably, the inside of the valve body is provided with a ceramic sphere, the left and right ends of the ceramic sphere are tightly fitted with the ceramic sliding seat, and the outer walls of the two ceramic sliding seats are respectively in contact with the left flange and the right flange. Fixed connection, the upper and lower ends of the ceramic ball are tightly fitted with a ceramic sleeve, the outer wall of the ceramic sleeve is fixedly connected with the valve body, and the bottom end of the valve body is provided with a water outlet, and the water outlet is Both the left and right ends are communicated with the sleeve, and the inner wall of the bottom end of the water outlet is tightly fitted with a rubber plug. The use of ceramic materials can increase the application range of the overall mechanism.
优选的,所述阀体的顶端安装有转动机构;Preferably, a rotating mechanism is installed on the top of the valve body;
所述转动机构包括阀杆、密封圈、底座和滑座;The rotating mechanism includes a valve stem, a sealing ring, a base and a sliding seat;
所述阀杆的底端与陶瓷球体相固接,所述阀杆的外壁通过密封圈与阀体和陶瓷套筒紧密贴合,所述阀杆的顶部设有底座,所述底座的底端与阀体相固接,所述底座的内部滑槽与滑座的外壁滑块间隙配合,所述滑座的内壁与阀杆过盈配合。阀杆可以带动陶瓷球体转动。The bottom end of the valve stem is fixedly connected with the ceramic ball, the outer wall of the valve stem is tightly fitted with the valve body and the ceramic sleeve through the sealing ring, the top of the valve stem is provided with a base, and the bottom end of the base is It is fixedly connected with the valve body, the inner sliding groove of the base is in clearance fit with the sliding block of the outer wall of the sliding seat, and the inner wall of the sliding seat is in interference fit with the valve stem. The valve stem can drive the ceramic ball to rotate.
优选的,多个所述密封圈沿阀杆等距分布。增加密封性,防止液体流出。Preferably, a plurality of the sealing rings are distributed equidistantly along the valve stem. Increase the seal to prevent liquid from flowing out.
优选的,所述阀杆的顶端固接有动力机构;Preferably, a power mechanism is fixed on the top of the valve stem;
所述动力机构包括转盘、插杆、卡槽和螺纹杆;The power mechanism includes a turntable, an insert rod, a card slot and a threaded rod;
所述转盘的下表面与阀杆相固接,所述转盘的左右两端均套接有插杆,两个所述插杆与转盘间隙配合,所述插杆的内部加工有卡槽,所述卡槽的内部套接有螺纹杆,所述螺纹杆与卡槽间隙配合,所述螺纹杆的外壁与转盘螺纹连接。转动转盘可以省力。The lower surface of the turntable is fixedly connected with the valve stem, the left and right ends of the turntable are sleeved with insertion rods, and the two insertion rods are gap-fitted with the turntable. A threaded rod is sleeved inside the clamping groove, the threaded rod is in clearance fit with the clamping groove, and the outer wall of the threaded rod is threadedly connected with the turntable. Turning the turntable saves effort.
优选的,所述插杆与转盘组成滑动机构。方便插杆的调节。Preferably, the insertion rod and the turntable form a sliding mechanism. Easy to adjust the plunger.
优选的,所述螺纹杆与卡槽垂直连接。方便插杆的固定。Preferably, the threaded rod is vertically connected to the clamping groove. Easy to fix the rod.
与现有技术相比,本实用新型的有益效果是:该高压陶瓷阀,相比传统技术,具有以下优点:Compared with the prior art, the beneficial effect of the present invention is that the high-pressure ceramic valve has the following advantages compared with the traditional technology:
通过套筒、出水道、螺纹座和弹簧等的配合使用,可以将陶瓷球体与陶瓷滑座形成的腔体中的积液排出,防止积液变质,进而提高整体机构的实用性。Through the cooperation of the sleeve, the water outlet, the threaded seat and the spring, the accumulated liquid in the cavity formed by the ceramic sphere and the ceramic sliding seat can be discharged to prevent the accumulated liquid from deteriorating, thereby improving the practicability of the overall mechanism.
通过密封圈、滑座和陶瓷滑座等的配合使用,增加整体机构的密封性,防止水体泄漏,且采用氟橡胶材料具有耐腐蚀性,增加整体机构的使用寿命。Through the cooperative use of sealing ring, sliding seat and ceramic sliding seat, etc., the sealing performance of the whole mechanism is increased to prevent water leakage, and the fluorine rubber material is used for corrosion resistance, which increases the service life of the overall mechanism.
通过插杆、转盘和螺纹杆等的配合使用,方便在水流压力过大时开启阀门,节省力气,大大提高人们对高压陶瓷阀的使用需求。Through the use of insert rod, turntable and threaded rod, etc., it is convenient to open the valve when the water flow pressure is too large, save energy, and greatly improve people's demand for high-pressure ceramic valves.
附图说明Description of drawings
图1为本实用新型结构示意图;Fig. 1 is the structural representation of the utility model;
图2为图1中排水机构与出水管连接结构示意图;Fig. 2 is a schematic diagram of the connection structure of the drainage mechanism and the water outlet pipe in Fig. 1;
图3为图1中转动机构与阀体连接结构示意图;FIG. 3 is a schematic diagram of the connection structure between the rotating mechanism and the valve body in FIG. 1;
图4为图1中动力机构结构示意图。FIG. 4 is a schematic structural diagram of the power mechanism in FIG. 1 .
图中:1、阀体,2、左法兰,3、右法兰,4、螺栓,5、排水机构,501、套筒,502、拉杆,503、螺纹座,504、弹簧,505、挡板,506、挡块,6、转动机构,601、阀杆,602、密封圈,603、底座,604、滑座,7、动力机构,701、转盘,702、插杆,703、卡槽,704、螺纹杆,8、陶瓷球体,9、陶瓷滑座,10、陶瓷套筒,11、出水道,12、橡胶塞。In the picture: 1. Valve body, 2. Left flange, 3. Right flange, 4. Bolt, 5. Drainage mechanism, 501, Sleeve, 502, Tie rod, 503, Threaded seat, 504, Spring, 505, Block Plate, 506, Stopper, 6, Rotating Mechanism, 601, Valve Stem, 602, Sealing Ring, 603, Base, 604, Slider, 7, Power Mechanism, 701, Turntable, 702, Insert Rod, 703, Card Slot, 704, threaded rod, 8, ceramic ball, 9, ceramic slide, 10, ceramic sleeve, 11, water outlet, 12, rubber stopper.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the implementations. example. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present invention.
请参阅图1-4,本实用新型提供一种技术方案:一种高压陶瓷阀,包括阀体1、左法兰2和右法兰3,阀体1的左右两端分别贴合有左法兰2和右法兰 3,左法兰2和右法兰3将整体机构与管道连接,左法兰2和右法兰3均通过螺栓4与阀体1螺纹连接,螺栓4将左法兰2和右法兰3固接在阀体1的左右两端,阀体1的底端安装有排水机构5,排水机构5包括套筒501、拉杆502、螺纹座503、弹簧504、挡板505和挡块506,两个套筒501的外壁均与阀体 1相固接,套筒501为空心套筒,套筒501的内部套接有拉杆502,拉杆502 与套筒501间隙配合,拉杆502可以在一套同501中上下移动带动挡板505 将弹簧504在套筒501中压缩,拉杆502从下至上依次贯穿螺纹座503、弹簧 504、挡板505和挡块506相固接,挡块506的外壁与套筒501的内壁紧密贴合,螺纹座503的内部固接有氟橡胶垫,螺纹座503与拉杆502过盈配合,螺纹座503与套筒501螺纹连接起到密封作用,弹簧504与拉杆502间隙配合,弹簧504的上下两端分别与挡板505和套筒501相贴合,挡板505与拉杆502过盈配合,套筒501关于阀体1对称分布,两个套筒501可以将阀体1 中的积水导出。1-4, the present utility model provides a technical solution: a high-pressure ceramic valve, comprising a
阀体1的内部设有陶瓷球体8,陶瓷球体8的左右两端均与陶瓷滑座9紧密贴合,两个陶瓷滑座9的外壁分别与左法兰2和右法兰3相固接,两个陶瓷滑座9的外壁通过氟橡胶圈与左护壳2和右护壳3以及陶瓷套筒10紧密贴合,陶瓷球体8的上下两端紧密贴合有陶瓷套筒10,陶瓷套筒10的外壁与阀体1相固接,阀体1的底端开设有出水道11,出水道11用来排出阀体1中的积水,出水道11的左右两端均与套筒501相连通,出水道11的底端内壁紧密贴合有橡胶塞12。The inside of the
阀体1的顶端安装有转动机构6,转动机构6包括阀杆601、密封圈602、底座603和滑座604,阀杆601的底端与陶瓷球体8相固接,阀杆601的外壁通过第一密封圈602与阀体1和陶瓷套筒10紧密贴合,阀杆601带动陶瓷球体8转动,阀杆601的顶部设有底座603,底座603的底端与阀体1相固接,底座603的内部滑槽与滑座604的外壁滑块间隙配合,滑座604随阀杆601 在底座603中转动,滑座604的内壁与阀杆601过盈配合,三个密封圈602 沿阀杆601等距分布,三个密封圈在阀杆601的外壁等距排列。A
阀杆601的顶端固接有动力机构7,动力机构7包括转盘701、插杆702、卡槽703和螺纹杆704,转盘701的下表面与阀杆601相固接,转盘701带动阀杆601转动,转盘701的左右两端均套接有插杆702,两个插杆702与转盘 701间隙配合,插杆702可以在转盘701中移动,插杆702的内部加工有卡槽 703,卡槽703的内部套接有螺纹杆704,螺纹杆704与卡槽703间隙配合,螺纹杆704的外壁与转盘701螺纹连接,插杆702与转盘701组成滑动机构,插杆702在转盘701中向外侧移动,方便转动转盘701,螺纹杆704与卡槽 703垂直连接,保证插杆702的位置不会发生改变。The top of the
本实例中,在使用该高压陶瓷阀时,转动转盘701带动阀杆601在阀体1 和陶瓷套筒10中转动,与此同时阀杆601带动陶瓷球体8在两个陶瓷滑座9 之间转动,进而实现陶瓷阀的开合,当陶瓷球体8的底部与两个陶瓷滑座9 之间的腔体中出现积水时,首先转动拉杆502带动螺纹座503在套筒501的外壁转动,当螺纹座503与套筒501分离后,向下拉动拉杆502带动挡板505 将弹簧504在套筒501中压缩,同时拉杆502带动挡板506在套筒501中向下移动,当挡块506位于出水道11的下方时,进水通过套筒501进入到出水道11中时,打开橡胶塞12将积水排出,当管道中水流压力过大陶瓷阀不容易打开时,在转盘701中转动螺纹杆704,使螺纹杆704与卡槽703分离,向转盘701的外侧拉动插杆702,将螺纹杆704重新插入到卡槽703中将插杆 702位置固定,进而转动转盘701将陶瓷球阀8打开。In this example, when the high-pressure ceramic valve is used, the
在本实用新型的描述中,需要理解的是,术语“同轴”、“底部”、“一端”、“顶部”、“中部”、“另一端”、“上”、“一侧”、“顶部”、“内”、“前部”、“中央”、“两端”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制。In the description of the present invention, it should be understood that the terms "coaxial", "bottom", "one end", "top", "middle", "the other end", "upper", "one side", " The orientation or positional relationship indicated by "top", "inside", "front", "center", "both ends", etc. is based on the orientation or positional relationship shown in the accompanying drawings, and is only for the convenience of describing the present invention and simplifying the description , rather than indicating or implying that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be construed as a limitation on the present invention.
在本实用新型中,除非另有明确的规定和限定,术语“安装”、“设置”、“连接”、“固定”、“旋接”等术语应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或成一体;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系,除非另有明确的限定,对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本实用新型中的具体含义。In the present utility model, unless otherwise expressly specified and limited, terms such as "installation", "arrangement", "connection", "fixation", "swivel connection" should be understood in a broad sense, for example, it may be a fixed connection, It can also be detachable connection or integrated; it can be mechanical connection or electrical connection; it can be directly connected or indirectly connected through an intermediate medium, it can be the internal communication of two elements or the interaction of two elements Unless otherwise clearly defined, those of ordinary skill in the art can understand the specific meanings of the above terms in the present invention according to specific situations.
尽管已经示出和描述了本实用新型的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本实用新型的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本实用新型的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes and modifications can be made to these embodiments without departing from the principles and spirit of the present invention , alternatives and modifications, the scope of the present invention is defined by the appended claims and their equivalents.
Claims (8)
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| CN202020006039.5U CN211315203U (en) | 2020-01-03 | 2020-01-03 | A high pressure ceramic valve |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202020006039.5U Expired - Fee Related CN211315203U (en) | 2020-01-03 | 2020-01-03 | A high pressure ceramic valve |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN211315203U (en) |
-
2020
- 2020-01-03 CN CN202020006039.5U patent/CN211315203U/en not_active Expired - Fee Related
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20200821 |
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| CF01 | Termination of patent right due to non-payment of annual fee |