CN211306677U - Feeding mechanism and edge bonding machine - Google Patents
Feeding mechanism and edge bonding machine Download PDFInfo
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- CN211306677U CN211306677U CN201922281179.3U CN201922281179U CN211306677U CN 211306677 U CN211306677 U CN 211306677U CN 201922281179 U CN201922281179 U CN 201922281179U CN 211306677 U CN211306677 U CN 211306677U
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Abstract
Description
技术领域technical field
本实用新型涉及封边机技术领域,具体而言,涉及一种送料机构及一种封边机。The utility model relates to the technical field of edge banding machines, in particular to a feeding mechanism and an edge banding machine.
背景技术Background technique
卡口条的送料机构主要用于木工机械封边机上,其能将卡口条送到特定位置,从而使得卡口条与涂胶后的主条整齐地粘合在一起。The feeding mechanism of the bayonet strip is mainly used in woodworking machinery edge banding machines, which can send the bayonet strip to a specific position, so that the bayonet strip and the main strip after gluing are neatly bonded together.
相关技术中,送料机构不能保证卡口条的送料位置精准,使得卡口条与主条在粘合过程中头部不能粘合一致,严重影响产品质量。In the related art, the feeding mechanism cannot guarantee the accurate feeding position of the bayonet strip, so that the head of the bayonet strip and the main strip cannot be bonded consistently during the bonding process, which seriously affects the product quality.
实用新型内容Utility model content
本实用新型旨在至少解决现有技术中存在的技术问题之一。The utility model aims to solve at least one of the technical problems existing in the prior art.
为此,本实用新型第一方面提供了一种送料机构。To this end, the first aspect of the present invention provides a feeding mechanism.
本实用新型第二方面提供了一种封边机。A second aspect of the utility model provides an edge banding machine.
本实用新型第一方面提供了一种送料机构,包括:物料托板,物料托板被配置为放置物料;限位装置,设置于物料托板上,且限位装置构造出限位出口;夹料装置,设置于物料托板上,夹料装置被配置为夹持多支物料中的一支;推料装置,设置于物料托板上,推料装置和夹料装置位于限位出口的同一侧,推料装置被配置为推动夹料装置朝向限位出口运动;送料装置,设置于物料托板,位于限位出口的另一侧,送料装置被配置为输送穿过限位出口的物料。A first aspect of the present utility model provides a feeding mechanism, comprising: a material support plate, the material support plate is configured to place materials; a limit device is arranged on the material support plate, and the limit device configures a limit outlet; a clamp The feeding device is arranged on the material support plate, and the clamping device is configured to clamp one of the multiple materials; the pushing device is arranged on the material supporting plate, and the pushing device and the clamping device are located in the same limit outlet. On the other hand, the pushing device is configured to push the clamping device to move toward the limit outlet; the feeding device is arranged on the material support plate, located on the other side of the limit outlet, and the feeding device is configured to convey the material passing through the limit outlet.
本实用新型提出的送料机构,包括物料托板、限位装置、夹料装置、推料装置和送料装置。其中,物料托板可用于放置物料;限位装置设置在物料托板上,并在物料托板上构造出限位出口,物料存放于限位出口的一侧;夹料装置设置于物料托板上,位于限位出口的一侧,夹料装置可夹持多支物料中的一支;推料装置设置在物料托板上,位于限位出口的一侧,推料装置可推动夹料装置朝向限位出口运动,以带动夹料装置夹持的物料穿过限位出口;送料装置位于限位出口的另一侧,当物料被推送到送料装置处时,送料装置可继续输送物料,以将物料输送到特定位置;当一次动作完成后,重复上述动作,直至完成整个封边过程。The feeding mechanism proposed by the utility model includes a material support plate, a limiting device, a material clamping device, a pushing device and a feeding device. Among them, the material pallet can be used to place materials; the limit device is arranged on the material pallet, and a limit outlet is constructed on the material pallet, and the material is stored on one side of the limit outlet; the material clamping device is arranged on the material pallet On the side of the limit outlet, the clamping device can clamp one of the multiple materials; the pushing device is set on the material support plate, located on the side of the limit outlet, and the pushing device can push the clamping device Move towards the limit outlet to drive the material clamped by the clamping device to pass through the limit outlet; the feeding device is located on the other side of the limit outlet. When the material is pushed to the feeding device, the feeding device can continue to convey the material to The material is transported to a specific position; when one action is completed, the above actions are repeated until the entire edge sealing process is completed.
也即,本实用新型提出的送料机构,通过多个装置的协同作用,可输送多支物料中的一支至特定位置,其余物料依旧位于物料托板上,通过不断重复上述过程,可保证送料位置的准确性,控制送料位置公差在正负2mm以内。That is, the feeding mechanism proposed by the present utility model can transport one of the multiple materials to a specific position through the synergy of multiple devices, and the rest of the materials are still located on the material pallet. By repeating the above process continuously, the feeding can be guaranteed. Position accuracy, control the feeding position tolerance within plus or minus 2mm.
具体地,本实用新型提出的送料机构用于输送卡口条,可将卡口条输送到特定位置,从而使得卡口条与涂胶后的主条整齐地粘合在一起,解决封边机卡口条与主条在粘合过程中头部不能粘合一致的问题。利用此送料机构送卡口条,可保证卡口条头部粘合尺寸公差控制在正负2mm内。Specifically, the feeding mechanism proposed by the utility model is used for conveying the bayonet strip, which can transport the bayonet strip to a specific position, so that the bayonet strip and the main strip after gluing are neatly bonded together, which solves the problem of the edge banding machine. The problem that the head of the bayonet strip and the main strip cannot be bonded consistently during the bonding process. Using this feeding mechanism to feed the bayonet strip can ensure that the adhesive size tolerance of the head of the bayonet strip is controlled within plus or minus 2mm.
根据本实用新型上述技术方案的送料机构,还可以具有以下附加技术特征:According to the feeding mechanism of the above-mentioned technical solution of the present utility model, it can also have the following additional technical features:
在上述技术方案中,限位装置包括:限位轴承,设置于物料托板上,且多个限位轴承在物料托板上沿直线分布以形成限位端面;调节板,设置于物料托板上,调节板与限位端面之间设置有限位出口;其中,夹料装置夹持的物料的端部与限位出口的位置相对,其余物料的端部与调节板相抵接。In the above technical solution, the limit device includes: a limit bearing, which is arranged on the material support plate, and a plurality of limit bearings are linearly distributed on the material support plate to form a limit end face; an adjustment plate is arranged on the material support plate On the upper side, a limit outlet is set between the adjustment plate and the limit end face; wherein, the end of the material clamped by the clamping device is opposite to the position of the limit outlet, and the ends of the remaining materials are in contact with the adjustment plate.
在该技术方案中,限位装置包括限位轴承和调节板。其中,限位轴承的数量为多个,多个限位轴承沿至直线分布在物料托板上,并在物料托板的边缘形成了限位端面;调节板设置在限位端面的侧方,并与限位端面间隔设置以形成了限位出口。特别地,在送料机构工作过程中,位于端部的物料与限位端面相抵接,进而在侧方对端部的物料限位,该物料的端部与限位出口相对,保证该物料可在夹料装置和推料装置的作用下穿过限位出口;其余物料的端部与调节板相抵接,进而克服相邻物料之间的摩擦力,保证其余物料留存在物料托板上。In this technical solution, the limiting device includes a limiting bearing and an adjusting plate. Among them, the number of limit bearings is multiple, and the plurality of limit bearings are distributed on the material support plate along a straight line, and a limit end surface is formed on the edge of the material support plate; the adjustment plate is arranged on the side of the limit end surface, It is spaced from the limit end face to form a limit outlet. In particular, during the working process of the feeding mechanism, the material at the end abuts against the limit end face, and further limits the material at the end on the side, and the end of the material is opposite to the limit outlet to ensure that the material can be Under the action of the clamping device and the pushing device, it passes through the limit outlet; the ends of the remaining materials are in contact with the adjustment plate, thereby overcoming the friction between adjacent materials and ensuring that the remaining materials remain on the material support plate.
也即,通过上述限定可保证一次推料仅推动一支物料,并不断重复上述过程,保证推料过程有序进行。此外,调节板与物料托板之间为活动式连接,在送料机构工作前,根据物料的尺寸调节调节板与限位端面之间的距离,使得限位出口的尺寸大于物料尺寸1mm左右。That is, through the above limitation, it can be ensured that only one material is pushed at a time, and the above process is repeated continuously to ensure that the pushing process is carried out in an orderly manner. In addition, there is a movable connection between the adjustment plate and the material support plate. Before the feeding mechanism works, the distance between the adjustment plate and the limit end face is adjusted according to the size of the material, so that the size of the limit outlet is about 1mm larger than the material size.
在上述任一技术方案中,还包括:压紧气缸,压紧气缸和限位轴承位于物料托板相对的两端,且压紧气缸被配置为推动物料与限位端面相抵接。In any of the above technical solutions, it also includes: a pressing cylinder, the pressing cylinder and the limit bearing are located at opposite ends of the material support plate, and the pressing cylinder is configured to push the material to abut against the limit end surface.
在该技术方案中,送料机构还包括压紧气缸。其中,压紧气缸和限位轴承位于物料托板相对的两端。在送料机构工作过程中,压紧气缸工作,将物料推动至限位轴承的位置,以使得位于端部的物料与限位端面相抵靠,保证该物料与限位出口的位置相对,保证该物料可在夹料装置和推料装置的作用下穿过限位出口。In this technical solution, the feeding mechanism further includes a pressing cylinder. Among them, the pressing cylinder and the limit bearing are located at the opposite ends of the material pallet. During the working process of the feeding mechanism, press the cylinder to work to push the material to the position of the limit bearing, so that the material at the end abuts the limit end face to ensure that the material is opposite to the limit outlet, and the material It can pass through the limit outlet under the action of the clamping device and the pushing device.
在上述任一技术方案中,推料装置包括:直线导轨,设置于物料托板上,位于限位出口处,直线导轨沿限位端面的延伸方向设置,夹料装置设置于直线导轨上;推料气缸,设置于物料托板上,并与夹料装置相连接,推料气缸被配置为推动夹料装置沿直线导轨运动。In any of the above technical solutions, the material pushing device includes: a linear guide rail, which is arranged on the material support plate and is located at the limit exit, the linear guide rail is arranged along the extension direction of the limit end face, and the material clamping device is arranged on the linear guide rail; The material cylinder is arranged on the material support plate and is connected with the material clamping device, and the material pushing cylinder is configured to push the material clamping device to move along the linear guide rail.
在该技术方案中,推料装置包括直线导轨和推料气缸。其中,直线导轨设置在物料托板上,位于限位出口处,直线导轨沿限位端面的延伸方向设置;推料气缸设置在物料托板上,并与夹料装置相连接。夹料装置设置于直线导轨上,在送料机构工作过程中,夹料装置夹持位于端部的物料,推料气缸工作驱动夹料装置沿直线导轨运动,进而带动夹料装置夹持的物料穿过限位出口,保证送料的有序进行。In this technical solution, the material pushing device includes a linear guide rail and a material pushing cylinder. Among them, the linear guide rail is arranged on the material support plate, located at the limit outlet, and the linear guide rail is arranged along the extension direction of the limit end face; the pushing cylinder is arranged on the material support plate and is connected with the clamping device. The clamping device is arranged on the linear guide rail. During the working process of the feeding mechanism, the clamping device clamps the material at the end, and the pushing cylinder works to drive the clamping device to move along the linear guide, thereby driving the material clamped by the clamping device to pass through. Pass the limit exit to ensure the orderly feeding.
在上述任一技术方案中,送料装置包括:第一送料电机,与物料托板相连接,位于限位出口处;第一送料轮,设置于第一送料电机的输出轴,并可在第一送料电机的带动下转动;第二送料电机,与物料托板相连接,位于限位出口处;第二送料轮,设置于第二送料电机的输出轴,并可在第二送料电机的带动下转动;其中,第一送料轮与第二送料轮的旋向不同,且,第一送料轮和第二送料轮分别位于限位出口的两侧。In any of the above technical solutions, the feeding device includes: a first feeding motor, which is connected to the material support plate and is located at the limit outlet; a first feeding wheel is arranged on the output shaft of the first feeding motor and can be connected to the first feeding motor Driven by the feeding motor, it rotates; the second feeding motor is connected to the material support plate and is located at the limit exit; the second feeding wheel is arranged on the output shaft of the second feeding motor and can be driven by the second feeding motor Rotation; wherein, the rotation directions of the first feeding wheel and the second feeding wheel are different, and the first feeding wheel and the second feeding wheel are respectively located on both sides of the limit outlet.
在该技术方案中,送料装置包括第一送料电机、第一送料轮、第二送料电机和第二送料轮。其中,第一送料电机与第一送料轮配合使用,并可在第一送料电机的带动下转动;第二送料电机与第二送料轮配合使用,并可在第二送料电机的带动下转动;第一送料轮与第二送料轮位于限位出口处,且分别位于限位出口的两侧,第一送料轮与第二送料轮的旋向不同。当物料被推送到第一送料轮和第二送料轮之间的空隙时,物料的两侧分别与第一送料轮和第二送料轮相抵接,进而第一送料轮和第二送料轮共同驱动物料。In this technical solution, the feeding device includes a first feeding motor, a first feeding wheel, a second feeding motor and a second feeding wheel. Wherein, the first feeding motor is used in conjunction with the first feeding wheel, and can be rotated under the driving of the first feeding motor; the second feeding motor is used in conjunction with the second feeding wheel, and can be rotated under the driving of the second feeding motor; The first feeding wheel and the second feeding wheel are located at the limit outlet, and are respectively located on both sides of the limit outlet, and the rotation directions of the first feeding wheel and the second feeding wheel are different. When the material is pushed to the gap between the first feeding wheel and the second feeding wheel, the two sides of the material abut with the first feeding wheel and the second feeding wheel respectively, and then the first feeding wheel and the second feeding wheel are jointly driven materials.
特别地,由于第一送料轮与第二送料轮更加靠近指定位置,且第一送料轮和第二送料轮先与物料的头部接触。因此,可保证送料的平稳性,可有效降低送料过程中发生故障,避免出现位置偏差。此外,为保证驱动力,第一送料轮与第二送料轮的端面设置褶皱或齿结构。In particular, since the first feeding wheel and the second feeding wheel are closer to the designated positions, and the first feeding wheel and the second feeding wheel are in contact with the head of the material first. Therefore, the stability of feeding can be ensured, which can effectively reduce failures in the feeding process and avoid position deviation. In addition, in order to ensure the driving force, the end faces of the first feeding wheel and the second feeding wheel are provided with a wrinkle or a tooth structure.
在上述任一技术方案中,第二送料电机与物料托板为活动式连接,送料机构还包括调整气缸,调整气缸与第二送料电机相连接,调整气缸被配置为调整第一送料轮与第二送料轮之间的距离。In any of the above technical solutions, the second feeding motor and the material support plate are movably connected, the feeding mechanism further includes an adjusting cylinder, the adjusting cylinder is connected with the second feeding motor, and the adjusting cylinder is configured to adjust the first feeding wheel and the first feeding wheel. The distance between the two feeding wheels.
在该技术方案中,第二送料电机与物料托板为活动式连接,送料机构还包括调整气缸。其中,调整气缸与第二送料电机相连接,并可调整第二送料轮与第一送料轮之间的距离。在物料没有穿过限位出口之前,第一送料轮与第二送料轮之间的距离大于物料的尺寸,保证物料可顺利进入到第一送料轮与第二送料轮之间;当第一送料轮与第二送料轮之间的空隙时,调整气缸驱动第二送料轮朝向第一送料轮运动,以使得第一送料轮和第二送料轮同时与物料相抵接,保证送料的驱动力。In this technical solution, the second feeding motor and the material support plate are movably connected, and the feeding mechanism further includes an adjusting cylinder. The adjusting cylinder is connected with the second feeding motor, and the distance between the second feeding wheel and the first feeding wheel can be adjusted. Before the material passes through the limit outlet, the distance between the first feeding wheel and the second feeding wheel is greater than the size of the material to ensure that the material can smoothly enter between the first feeding wheel and the second feeding wheel; when the first feeding wheel When there is a gap between the wheel and the second feeding wheel, adjust the cylinder to drive the second feeding wheel to move toward the first feeding wheel, so that the first feeding wheel and the second feeding wheel are in contact with the material at the same time to ensure the driving force of feeding.
在上述任一技术方案中,还包括:压杆,设置于物料托板上,压杆、推料装置和夹料装置位于限位出口的同一侧。In any of the above technical solutions, it also includes: a pressing rod, which is arranged on the material support plate, and the pressing rod, the material pushing device and the material clamping device are located on the same side of the limit outlet.
在该技术方案中,送料机构还包括压杆。其中,压杆设置在物料托板上,且压杆、推料装置和夹料装置位于限位出口的同一侧。具体地,压杆与物料托板之间存在一定的距离,以保证物料的存放;压杆与物料上表面之间留存有2mm左右的间隙,保证对物料上方限位的同时,保证物料的活动性。In this technical solution, the feeding mechanism further includes a pressing rod. Wherein, the pressing rod is arranged on the material support plate, and the pressing rod, the pushing device and the clamping device are located on the same side of the limit outlet. Specifically, there is a certain distance between the pressing rod and the material support plate to ensure the storage of materials; there is a gap of about 2mm between the pressing rod and the upper surface of the material to ensure the upper limit of the material and the movement of the material. sex.
具体地,压杆与物料托板之间的距离可调,以适应不同尺寸的物料。Specifically, the distance between the pressing rod and the material support plate is adjustable to adapt to materials of different sizes.
本实用新型第二方面提供了一种封边机,包括:主机,主机被配置为输送主条;如上述技术方案中任一项的送料机构,设置于主机上,送料机构被配置为驱动物料与主条相接触。A second aspect of the present utility model provides an edge banding machine, comprising: a main machine, the main machine is configured to convey the main strip; the feeding mechanism according to any one of the above technical solutions is provided on the main machine, and the feeding mechanism is configured to drive the material in contact with the main bar.
本实用新型提出的封边机包括主机及如上述任一技术方案的送料机构。因此,具有上述送料机构的全部有益效果,在此不再一一论述。The edge banding machine proposed by the utility model includes a main engine and a feeding mechanism according to any of the above technical solutions. Therefore, it has all the beneficial effects of the above-mentioned feeding mechanism, and will not be discussed one by one here.
其中,主机可输送主条,送料机构设置在主机上,且物料的输送方向与主条的输送方向不同,送料机构根据主条的位置输送物料,以保证物料与涂胶后的主条整齐地粘合在一起,从而解决封边机物料与主条在粘合过程中头部不能粘合一致的问题。Among them, the main machine can convey the main strip, the feeding mechanism is set on the main machine, and the conveying direction of the material is different from that of the main strip. The feeding mechanism conveys the material according to the position of the main strip to ensure that the material and the main strip after coating are neat Bonding together, so as to solve the problem that the head of the edge banding machine material and the main strip cannot be bonded consistently during the bonding process.
根据本实用新型上述技术方案的封边机,还可以具有以下附加技术特征:The edge banding machine according to the above technical solutions of the present utility model can also have the following additional technical features:
在上述技术方案中,还包括:升降座,送料机构通过升降座设置于主机上。In the above technical solution, it also includes: a lifting seat, and the feeding mechanism is arranged on the host through the lifting seat.
在该技术方案中,封边机还包括升降座。送料机构通过升降座设置于主机上,并通过升降座调整高度,保证物料的输出高度与主条的位置高度一致,保证粘合位置的精确性。In this technical solution, the edge banding machine further includes a lifting seat. The feeding mechanism is set on the main machine through the lifting seat, and the height is adjusted through the lifting seat to ensure that the output height of the material is consistent with the position of the main strip, and the accuracy of the bonding position is ensured.
在上述任一技术方案中,还包括:检测装置,设置于主机上,检测装置被配置为检测主条的输送情况;控制装置,与检测装置及送料机构电连接,控制装置被配置为根据检测装置的检测结果控制送料机构工作,并调节送料装置的送料速度。In any of the above technical solutions, it also includes: a detection device, which is arranged on the host, and the detection device is configured to detect the conveying condition of the main strip; a control device, which is electrically connected to the detection device and the feeding mechanism, and the control device is configured to detect according to the detection device. The detection result of the device controls the feeding mechanism and adjusts the feeding speed of the feeding device.
在该技术方案中,封边机还包括检测装置和控制装置。其中,检测装置设置在主机上,并可检测主条的输送情况;当检测装置检测到主条后,控制装置控制送料机构工作,进而将物料输送到指定的位置。In this technical solution, the edge banding machine further includes a detection device and a control device. Among them, the detection device is arranged on the host, and can detect the conveying condition of the main strip; when the detection device detects the main strip, the control device controls the feeding mechanism to work, and then transports the material to the designated position.
具体地,检测装置检测到主条的头部时,控制装置控制送料装置的第一送料电机和第二送料电机工作,进而驱动物料与主条相接触;当检测装置检测到主条的尾部时,控制装置控制夹料装置再次夹起物料,并控制推料装置的推料气缸推动夹料装置,以再次将物料推送给送料装置,等待下次送料。Specifically, when the detection device detects the head of the main strip, the control device controls the first feeding motor and the second feeding motor of the feeding device to work, and then drives the material to contact the main strip; when the detection device detects the tail of the main strip , the control device controls the clamping device to clamp the material again, and controls the pushing cylinder of the pushing device to push the clamping device to push the material to the feeding device again, waiting for the next feeding.
值得注意的是,通过检测装置和控制装置的配合使用,可精准控制送料机构的工作时间,特别是控制第一送料电机和第二送料电机的工作时间及转动频率,保证物料与主条的位置精准。It is worth noting that through the cooperation of the detection device and the control device, the working time of the feeding mechanism can be precisely controlled, especially the working time and rotation frequency of the first feeding motor and the second feeding motor to ensure the position of the material and the main strip. Precise.
本实用新型的附加方面和优点将在下面的描述部分中变得明显,或通过本实用新型的实践了解到。Additional aspects and advantages of the present invention will become apparent in the following section of the description, or learned by practice of the present invention.
附图说明Description of drawings
本实用新型的上述和/或附加的方面和优点从结合下面附图对实施例的描述中将变得明显和容易理解,其中:The above and/or additional aspects and advantages of the present invention will become apparent and readily understood from the following description of embodiments in conjunction with the accompanying drawings, wherein:
图1是本实用新型一个实施例的送料机构的结构示意图。FIG. 1 is a schematic structural diagram of a feeding mechanism according to an embodiment of the present invention.
其中,图1中附图标记与部件名称之间的对应关系为:Wherein, the corresponding relationship between the reference numerals and the component names in Fig. 1 is:
100送料机构,102物料托板,104限位出口,106夹料装置,108限位轴承,110调节板,112压紧气缸,114直线导轨,116推料气缸,118第一送料电机,120第一送料轮,122第二送料电机,124第二送料轮,126安装板,128万向接传动轴,130调整气缸,132压杆,134升降座。100 feeding mechanism, 102 material pallet, 104 limit outlet, 106 clamping device, 108 limit bearing, 110 adjusting plate, 112 pressing cylinder, 114 linear guide, 116 pushing cylinder, 118 first feeding motor, 120 first 1 feeding wheel, 122 second feeding motor, 124 second feeding wheel, 126 mounting plate, 128 universal drive shaft, 130 adjusting cylinder, 132 pressing rod, 134 lifting seat.
具体实施方式Detailed ways
为了能够更清楚地理解本实用新型的上述目的、特征和优点,下面结合附图和具体实施方式对本实用新型进行进一步的详细描述。需要说明的是,在不冲突的情况下,本申请的实施例及实施例中的特征可以相互组合。In order to be able to understand the above-mentioned objects, features and advantages of the present invention more clearly, the present invention will be further described in detail below with reference to the accompanying drawings and specific embodiments. It should be noted that the embodiments of the present application and the features in the embodiments may be combined with each other in the case of no conflict.
在下面的描述中阐述了很多具体细节以便于充分理解本实用新型,但是,本实用新型还可以采用其他不同于在此描述的方式来实施,因此,本实用新型的保护范围并不受下面公开的具体实施例的限制。In the following description, many specific details are set forth in order to fully understand the present utility model. However, the present utility model can also be implemented in other ways different from those described herein. Therefore, the protection scope of the present utility model is not subject to the following disclosure. The limitations of the specific embodiment.
下面参照图1来描述根据本实用新型一些实施例提供的送料机构100及封边机。The following describes the
实施例一:Example 1:
如图1所示,本实用新型第一个实施例提出的送料机构100,包括物料托板102、限位装置、夹料装置106、推料装置和送料装置。As shown in FIG. 1 , the
其中,物料托板102可用于放置物料;限位装置设置在物料托板102上,并在物料托板102上构造出限位出口104,物料存放于限位出口104的一侧;夹料装置106设置于物料托板102上,位于限位出口104的一侧,夹料装置106可夹持多支物料中的一支;推料装置设置在物料托板102上,位于限位出口104的一侧,推料装置可推动夹料装置106朝向限位出口104运动,以带动夹料装置106夹持的物料穿过限位出口104;送料装置位于限位出口104的另一侧,当物料被推送到送料装置处时,送料装置可继续输送物料,以将物料输送到特定位置;当一次动作完成后,重复上述动作,直至完成整个封边过程。Among them, the
本实施例提出的送料机构100,通过多个装置的协同作用,可输送多支物料中的一支至特定位置,其余物料依旧位于物料托板102上,通过不断重复上述过程,可保证送料位置的准确性,控制送料位置公差在正负2mm以内。The
具体地,本实施例提出的送料机构100用于输送卡口条,可将卡口条输送到特定位置,从而使得卡口条与涂胶后的主条整齐地粘合在一起,解决封边机卡口条与主条在粘合过程中头部不能粘合一致的问题。利用此送料机构100送卡口条,可保证卡口条头部粘合尺寸公差控制在正负2mm内。Specifically, the
在该实施例中,进一步地,如图1所示,限位装置包括限位轴承108和调节板110。In this embodiment, further, as shown in FIG. 1 , the limiting device includes a limiting
其中,限位轴承108的数量为多个,多个限位轴承108沿至直线分布在物料托板102上,并在物料托板102的边缘形成了限位端面;调节板110设置在限位端面的侧方,并与限位端面间隔设置以形成了限位出口104。特别地,在送料机构100工作过程中,位于端部的物料与限位端面相抵接,进而在侧方对端部的物料限位,该物料的端部与限位出口104相对,保证该物料可在夹料装置106和推料装置的作用下穿过限位出口104;其余物料的端部与调节板110相抵接,进而克服相邻物料之间的摩擦力,保证其余物料留存在物料托板102上。Among them, the number of
也即,通过上述限定可保证一次推料仅推动一支物料,并不断重复上述过程,保证推料过程有序进行。此外,调节板110与物料托板102之间为活动式连接,在送料机构100工作前,根据物料的尺寸调节调节板110与限位端面之间的距离,使得限位出口104的尺寸大于物料尺寸1mm左右。That is, through the above limitation, it can be ensured that only one material is pushed at a time, and the above process is repeated continuously to ensure that the pushing process is carried out in an orderly manner. In addition, the
具体地,调节板110与物料托板102之间可通过螺栓与条形槽连接,保证调节板110位置可调;限位端面即为多个限位轴承108共同的切面。Specifically, the
在该实施例中,进一步地,如图1所示,送料机构100还包括压紧气缸112。In this embodiment, further, as shown in FIG. 1 , the
其中,压紧气缸112和限位轴承108位于物料托板102相对的两端。在送料机构100工作过程中,压紧气缸112工作,将物料推动至限位轴承108的位置,以使得位于端部的物料与限位端面相抵靠,保证该物料与限位出口104的位置相对,保证该物料可在夹料装置106和推料装置的作用下穿过限位出口104。The
在该实施例中,进一步地,如图1所示,推料装置包括直线导轨114和推料气缸116。In this embodiment, further, as shown in FIG. 1 , the material pushing device includes a
其中,直线导轨114设置在物料托板102上,位于限位出口104处,直线导轨114沿限位端面的延伸方向设置;推料气缸116设置在物料托板102上,并与夹料装置106相连接。夹料装置106设置于直线导轨114上,在送料机构100工作过程中,夹料装置106夹持位于端部的物料,推料气缸116工作驱动夹料装置106沿直线导轨114运动,进而带动夹料装置106夹持的物料穿过限位出口104,保证送料的有序进行。The
在该实施例中,进一步地,如图1所示,送料装置包括第一送料电机118、第一送料轮120、第二送料电机122和第二送料轮124。In this embodiment, further, as shown in FIG. 1 , the feeding device includes a
其中,第一送料电机118与第一送料轮120配合使用,并可在第一送料电机118的带动下转动;第二送料电机122与第二送料轮124配合使用,并可在第二送料电机122的带动下转动;第一送料轮120与第二送料轮124位于限位出口104处,且分别位于限位出口104的两侧,第一送料轮120与第二送料轮124的旋向不同。当物料被推送到第一送料轮120和第二送料轮124之间的空隙时,物料的两侧分别与第一送料轮120和第二送料轮124相抵接,进而第一送料轮120和第二送料轮124共同驱动物料。The
特别地,由于第一送料轮120与第二送料轮124更加靠近指定位置,且第一送料轮120和第二送料轮124先与物料的头部接触。因此,可保证送料的平稳性,可有效降低送料过程中发生故障,避免出现位置偏差。此外,为保证驱动力,第一送料轮120与第二送料轮124的端面设置褶皱或齿结构。In particular, since the
具体地,第一送料电机118和第二送料电机122均为伺服电机。Specifically, the
在该实施例中,进一步地,如图1所示,第二送料电机122与物料托板102为活动式连接,送料机构100还包括调整气缸130。In this embodiment, further, as shown in FIG. 1 , the
其中,调整气缸130与第二送料电机122相连接,并可调整第二送料轮124与第一送料轮120之间的距离。在物料没有穿过限位出口104之前,第一送料轮120与第二送料轮124之间的距离大于物料的尺寸,保证物料可顺利进入到第一送料轮120与第二送料轮124之间;当第一送料轮120与第二送料轮124之间的空隙时,调整气缸130驱动第二送料轮124朝向第一送料轮120运动,以使得第一送料轮120和第二送料轮124与物料相抵接,保证送料的驱动力。The adjusting
具体地,第二送料电机122通过安装板126设置在物料托板102上,安装板126与物料托板102之间可采用滑轨等活动连接方式;第一送料轮120与第一送料电机118之间通过万向接传动轴128连接。Specifically, the
在该实施例中,进一步地,如图1所示,送料机构100还包括压杆132。In this embodiment, further, as shown in FIG. 1 , the
其中,压杆132设置在物料托板102上,且压杆132、推料装置和夹料装置106位于限位出口104的同一侧。具体地,压杆132与物料托板102之间存在一定的距离,以保证物料的存放;压杆132与物料上表面之间留存有2mm左右的间隙,保证对物料上方限位的同时,保证物料的活动性。The
具体地,压杆132与物料托板102之间的距离可调,以适应不同尺寸的物料。Specifically, the distance between the
实施例二:Embodiment 2:
本实用新型第二个实施例提出了一种封边机,包括主机及如上述实施例的送料机构100。因此,具有上述送料机构100的全部有益效果,在此不再一一论述。The second embodiment of the present invention proposes an edge banding machine, which includes a main machine and a
其中,主机可输送主条,送料机构100设置在主机上,且物料的输送方向与主条的输送方向垂直,送料机构100根据主条的位置输送物料,以保证物料与涂胶后的主条整齐地粘合在一起,从而解决封边机物料与主条在粘合过程中头部不能粘合一致的问题。Among them, the main machine can convey the main strip, the
在该实施例中,进一步地,如图1所示,封边机还包括升降座134。送料机构100通过升降座134设置于主机上,并通过升降座134调整高度,保证物料的输出高度与主条的位置高度一致,保证粘合位置的精确性。In this embodiment, further, as shown in FIG. 1 , the edge banding machine further includes a lifting
在该实施例中,进一步地,封边机还包括检测装置(图中未示出)和控制装置(图中未示出)。其中,检测装置设置在主机上,并可检测主条的输送情况;当检测装置检测到主条后,控制装置控制送料机构100工作,进而将物料输送到指定的位置。In this embodiment, further, the edge banding machine further includes a detection device (not shown in the figure) and a control device (not shown in the figure). The detection device is arranged on the host and can detect the conveying condition of the main strip; when the detection device detects the main strip, the control device controls the
值得注意的是,通过检测装置和控制装置的配合使用,可精准控制送料机构100的工作时间,特别是控制第一送料电机118和第二送料电机122的工作时间及转动频率,保证物料与主条的位置精准。It is worth noting that the working time of the
具体地,检测装置检测到主条的头部时,控制装置控制送料装置的第一送料电机118和第二送料电机122工作,进而驱动物料与主条相接触;当检测装置检测到主条的尾部时,控制装置控制夹料装置106再次夹起物料,并控制推料装置的推料气缸116推动夹料装置106,以再次将物料推送给送料装置,等待下次送料。Specifically, when the detection device detects the head of the main strip, the control device controls the
具体地,检测装置可采用红外传感器、位置传感器等部件;控制装置可采用PCL(Programmable Logic Controller可编程逻辑控制器)。Specifically, the detection device can use components such as infrared sensors and position sensors; the control device can use PCL (Programmable Logic Controller).
具体实施例:Specific examples:
本实用新型提出的送料机构100为双伺服送卡条机构,主要用于木工机械封边机上,该送料机构100能与主条输送电机同步地将卡口条送到特定位置,从而与涂胶后的主条整齐地粘合在一起,解决封边机卡口条与主条在粘合过程中头部不能粘合一致的问题。利用此送料机构100输送卡口条,头部粘合尺寸公差能控制在正负2mm内。The
具体工作原理如下:首先根据卡口条的厚度,调节调节板110,使得调节板110与限位轴承108切面的间距大于卡口条厚度1mm左右,使单支卡口条能从此间距中通过。而后将数支卡口条整齐排列在能调节高低的物料托板102上,卡口条的头部贴紧调节板110,卡口条的侧面贴住限位轴承108,手动打开压紧气缸112阀门,压紧气缸112工作将多支卡口条紧压在物料托板102的特定位置上。再调节压杆132,使压杆132与卡口条还有2mm左右的空隙。The specific working principle is as follows: First, according to the thickness of the bayonet strip, adjust the adjusting
按启动开关后,控制装置PLC给夹料装置106信号工作,将单支卡口条被夹住,在推料气缸116的作用下,沿直线导轨114将单支卡口条穿过第一送料轮120和第二送料轮124之间,直线送出到与推料气缸116等行程的距离处后,在调整气缸130的作用下,调整第一送料轮120和第二送料轮124将卡口条夹紧,夹料装置106打开,推料气缸116工作,将夹料装置106直线导轨114运动回原点等待循环信号。After pressing the start switch, the control device PLC sends the signal to the
在主机上装有一个检测装置,当检测装置检测到主条来时,控制装置PLC同时给第一送料电机118和第二送料电机122工作信号。因第二送料轮124直接安装在第二送料电机122的输出轴上,第一送料轮120通过万向接传动轴128的连接,将动力传从第一送料电机118传送到第一送料轮120上,第一送料电机118和第二送料电机122的旋转方向相反,第一送料轮120和第二送料轮124的转动作用力下,将卡口条按设定的速度匀速地向前输送。A detection device is installed on the host computer. When the detection device detects the coming of the main strip, the control device PLC simultaneously gives working signals to the
因主条输送速度固定,通过调节第一送料电机118和第二送料电机122的转速,就能匹配到一转速,从而使卡口条与主条在固定位置头部能整齐地粘合在一起。当第一送料电机118和第二送料电机122运转到设定时间后停止运转,主条尾部通过检测装置后,控制装置PLC给夹料装置106循环信号,进行循环工作。Because the conveying speed of the main strip is fixed, by adjusting the rotation speed of the
在本实用新型的描述中,术语“多个”则指两个或两个以上,除非另有明确的限定,术语“上”、“下”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制;术语“连接”、“安装”、“固定”等均应做广义理解,例如,“连接”可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是直接相连,也可以通过中间媒介间接相连。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本实用新型中的具体含义。In the description of the present invention, the term "plurality" refers to two or more, unless otherwise expressly defined, the orientation or positional relationship indicated by the terms "upper", "lower", etc. is based on the drawings The orientation or positional relationship is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a reference to the present utility model. The terms "connected", "installed", "fixed", etc. should be understood in a broad sense, for example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be directly connected, or Can be indirectly connected through an intermediary. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific situations.
在本说明书的描述中,术语“一个实施例”、“一些实施例”、“具体实施例”等的描述意指结合该实施例或示例描述的具体特征、结构、材料或特点包含于本实用新型的至少一个实施例或示例中。在本说明书中,对上述术语的示意性表述不一定指的是相同的实施例或实例。而且,描述的具体特征、结构、材料或特点可以在任何的一个或多个实施例或示例中以合适的方式结合。In the description of this specification, the description of the terms "one embodiment", "some embodiments", "specific embodiment", etc. means that a particular feature, structure, material or characteristic described in connection with the embodiment or example is included in the present invention novel in at least one embodiment or example. In this specification, schematic representations of the above terms do not necessarily refer to the same embodiment or instance. Furthermore, the particular features, structures, materials or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
以上仅为本实用新型的优选实施例而已,并不用于限制本实用新型,对于本领域的技术人员来说,本实用新型可以有各种更改和变化。凡在本实用新型的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。The above are only preferred embodiments of the present invention, and are not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and changes. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
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CN110861188B (en) * | 2019-12-18 | 2025-04-15 | 佛山市顺德区重镔机械制造有限公司 | Feeding mechanism and edge banding machine |
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CN110861188B (en) * | 2019-12-18 | 2025-04-15 | 佛山市顺德区重镔机械制造有限公司 | Feeding mechanism and edge banding machine |
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