CN211295538U - Low pressure pencil waterproof construction - Google Patents

Low pressure pencil waterproof construction Download PDF

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Publication number
CN211295538U
CN211295538U CN202020369178.4U CN202020369178U CN211295538U CN 211295538 U CN211295538 U CN 211295538U CN 202020369178 U CN202020369178 U CN 202020369178U CN 211295538 U CN211295538 U CN 211295538U
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China
Prior art keywords
low
waterproof
wire harness
voltage wire
wires
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Active
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CN202020369178.4U
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Chinese (zh)
Inventor
葛小可
梅志强
林峰
章志文
万巍
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Nanchang Youxing Electronic Appliance Co ltd
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Nanchang Youxing Electronic Appliance Co ltd
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Abstract

The utility model discloses a low-voltage wire harness waterproof structure, which comprises a low-voltage wire harness, wherein the low-voltage wire harness is formed by combining a plurality of wires and then crimping two ends of the wires with a connector, and the head end and the tail end of each wire are both connected with metal terminals; waterproof plugs are sleeved at the connecting parts of the wires and the metal terminals, and the tail ends of the metal terminals extend out of the waterproof plugs; two ends of the low-voltage wire harness are respectively provided with a group of sealing plates, and the metal terminal of each wire penetrates through the sealing plates and extends outwards; the sealing plate comprises a plate body, wherein a plurality of groups of through holes are arranged on the plate body, and sealing gaskets are arranged on the inner side and the outer side of each through hole; the electric wire comprises a wire core serving as a conductor and an insulating tube wrapping the wire core, and the insulating tube is wrapped by an isolating tube; and the outer wall of the insulating pipe is sprayed with a waterproof layer. The utility model adopts the sealing plate which reinforces and seals the connection part of the electric wire and the metal terminal, thereby improving the sealing performance and further optimizing the waterproof performance; meanwhile, the waterproof performance of the electric wire is enhanced through the isolation of the outer wall.

Description

Low pressure pencil waterproof construction
Technical Field
The utility model belongs to the technical field of the low pressure pencil, concretely relates to low pressure pencil waterproof construction.
Background
The wire harness is a component in which a contact terminal (connector) punched from a copper material is crimped with an electric wire and cable, and then an insulator is molded or a metal case is added to the exterior of the contact terminal, so that a connection circuit is formed by bundling the contact terminal and the cable with the wire harness. The low-voltage wire harness is also called an automobile wire harness, and is a network main body of an automobile circuit. The low-voltage wire is a copper multi-core flexible wire, some flexible wires are thin like hair, and several or even dozens of flexible copper wires are wrapped in a plastic insulating tube and are soft and not easy to break.
In the specification of the technical requirements of the low-voltage wire harness, the requirement on the waterproof property is high, and the waterproof structure of the low-voltage wire harness is required to be more effective because the waterproof property and the service life of the low-voltage wire harness are key factors.
SUMMERY OF THE UTILITY MODEL
To not enough and a difficult problem among the prior art, the utility model aims at providing a low pressure pencil waterproof construction.
The utility model discloses a following technical scheme realizes:
a low-voltage wire harness waterproof structure comprises a low-voltage wire harness, wherein the low-voltage wire harness is formed by combining a plurality of wires and then crimping two ends of the wires with a connector, and the head end and the tail end of each wire are connected with metal terminals; waterproof plugs are sleeved at the connecting parts of the wires and the metal terminals, and the tail ends of the metal terminals extend out of the waterproof plugs; two ends of the low-voltage wire harness are respectively provided with a group of sealing plates, and the metal terminal of each wire penetrates through the sealing plates and extends outwards; the sealing plate comprises a plate body, wherein a plurality of groups of through holes are arranged on the plate body, and sealing gaskets are arranged on the inner side and the outer side of each through hole; the electric wire comprises a wire core serving as a conductor and an insulating tube wrapping the wire core, and the insulating tube is wrapped by an isolating tube; and the outer wall of the insulating pipe is sprayed with a waterproof layer.
Further, the waterproof plug is made of rubber elastic materials.
Furthermore, the inner wall of the isolation pipe is connected with the outer wall of the insulation pipe through threads.
Furthermore, the outer wall of the isolation pipe is provided with uniformly distributed convex ribs.
Further, set up the protective sheath between two sets of closing plates, the protective sheath is lived each electric wire whole parcel.
Further, the protective sleeve adopts a corrugated pipe.
Compared with the prior art, the utility model discloses beneficial effect includes:
(1) the utility model adopts the sealing plate which reinforces and seals the connection part of the electric wire and the metal terminal, thereby improving the sealing performance and further optimizing the waterproof performance; meanwhile, the waterproof performance of the electric wire is enhanced through the isolation of the outer wall.
(2) The utility model discloses a closing plate still can be arranged the both ends of electric wire in order, and the follow-up and connector of being convenient for meet.
(3) The utility model discloses an outer wall of insulating tube and the inner wall of isolation tube set up the screw thread that matches each other, and the two of being convenient for on the one hand is connected, and on the other hand improves the surface area of insulating tube, and then improves waterproof coating's adhesion area, improves waterproof nature indirectly.
Drawings
Fig. 1 is a schematic structural diagram of the present invention.
Fig. 2 is a schematic side view of the sealing plate of the present invention.
Fig. 3 is a cross-sectional view of the electric wire of fig. 1 taken along the direction a-a.
Illustration of the drawings: 1-electric wire, 101-wire core, 102-insulating tube, 103-waterproof layer, 104-isolating tube, 2-waterproof plug, 3-sealing plate, 301-plate body, 302-perforation, 303-sealing pad, 4-metal terminal and 5-protective sleeve.
In the description of the present invention, the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplification of description, but do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In the description of the present invention, it is to be noted that, unless otherwise explicitly specified or limited, the terms "mounted", "connected" and "connected" are to be interpreted broadly, and may be, for example, fixedly connected, detachably connected, integrally connected; can be mechanical connection and electrical connection; may be directly connected, indirectly connected through intervening agents, or may be interconnected between two elements. The specific meaning of the above terms in the present invention can be understood to be specific to those skilled in the art.
Detailed Description
The present invention will be further described with reference to the accompanying drawings.
As shown in fig. 1 to 3, a low-voltage wire harness waterproof structure includes a low-voltage wire harness, the low-voltage wire harness is formed by binding or winding or combining a plurality of wires 1 in parallel and then crimping the two ends of the wires 1 with a connector, and the head and tail ends of the wires 1 are connected with metal terminals 4.
The waterproofing of low-voltage wire harnesses mainly works in two ways: (1) the metal terminals 4 at the head end and the tail end of the wire 1 are used for inserting a connector, and the connection part of the wire 1 and the metal terminals 4 belongs to an area which is easy to break and leak, so that water is caused to enter, and the waterproofness of the part needs to be enhanced; (2) the waterproof performance of the wire 1 is that the wrapping layer of the wire core in the wire 1 is easily broken after being influenced by external force, so that the waterproof performance is greatly reduced.
In order to improve the waterproof performance of the low-voltage wire harness, waterproof plugs 2 are sleeved at the joints of the wires 1 and the metal terminals 4, the tail ends of the metal terminals 4 extend out of the waterproof plugs 2, and the waterproof plugs 2 are made of rubber elastic materials, so that the waterproof wire harness has a waterproof effect and can also have a shock absorption protection effect; two ends of the low-voltage wire harness are respectively provided with a group of sealing plates 3, and the metal terminal 4 of each wire 1 penetrates through the sealing plates 3 and extends outwards; the sealing plate 3 comprises a plate body 301, a plurality of groups of through holes 302 are formed in the plate body 301, the size, the number and the arrangement mode of the through holes 302 are determined according to the inner diameter, the number and the combination mode of the electric wires 1 in the low-voltage wire harness, in the concrete implementation, the sealing gasket 303 is arranged on the inner side and the outer side of each through hole 302, namely, after the metal terminal 4 penetrates out of each through hole 302, the metal terminal is reinforced and sealed by the sealing gasket 303 from the inlet end and the outlet end of. The sealing plate 3 functions to: (1) the sealing performance is further improved, so that the waterproof performance is further optimized; (2) the two ends of the wire 1 are orderly arranged, so that the wire is convenient to be connected with a connector subsequently. The sealing pad 303 may be integrated with the plate 301 or may be a separate structure.
The electric wire 1 comprises a wire core 101 serving as a conductor and an insulating tube 102 wrapping the wire core 101, in order to improve the waterproofness of the electric wire 1, the insulating tube 102 is wrapped with an isolating tube 104, and the isolating tube 104 is used for further isolating the external environment from the electric wire, so that the pressure resistance of the electric wire is improved, the breakage possibility of the electric wire is reduced, and meanwhile, water vapor is prevented from entering the electric wire; the outer wall of the insulating tube 102 is coated with a waterproof layer 103, and the waterproof layer 103 is made of coating allowed in the field. The inner wall of the isolation tube 104 is in threaded connection with the outer wall of the insulation tube 102, namely, the outer wall of the insulation tube 102 and the inner wall of the isolation tube 104 are provided with threads matched with each other, so that on one hand, the two are convenient to connect, on the other hand, the surface area of the insulation tube 102 is increased, and then, the adhesion area of a waterproof coating is increased, and the waterproofness is indirectly increased.
The outer wall of the isolation pipe 104 is provided with uniformly distributed convex ridges, so that the compression resistance and the shock resistance of the isolation pipe are improved, and the loss caused by friction is reduced.
Set up protective sheath 5 between two sets of closing plates 3, protective sheath 5 parcel live 1 subassembly of electric wire, and protective sheath 5 adopts the bellows, gets up the regional protection of electric wire of low pressure pencil, and further keep apart the outside, indirectly improve waterproof nature, play the shock attenuation effect simultaneously.
The compound mode of low pressure pencil, the crimping mode of connector adopt conventional design, the utility model discloses no longer give unnecessary details.
The foregoing merely illustrates preferred embodiments of the present invention, which are described in considerable detail and detail, but are not to be construed as limiting the scope of the invention. It should be noted that, for those skilled in the art, without departing from the spirit of the present invention, several changes, modifications and substitutions can be made, which are all within the scope of the present invention. Therefore, the protection scope of the present invention should be subject to the appended claims.

Claims (6)

1. The utility model provides a low pressure pencil waterproof construction, includes the low pressure pencil, its characterized in that: the low-voltage wire harness is formed by combining a plurality of wires and then crimping two ends of the wires with a connector, and the head end and the tail end of each wire are connected with metal terminals; waterproof plugs are sleeved at the connecting parts of the wires and the metal terminals, and the tail ends of the metal terminals extend out of the waterproof plugs; two ends of the low-voltage wire harness are respectively provided with a group of sealing plates, and the metal terminals of the wires penetrate through the sealing plates and extend outwards; the sealing plate comprises a plate body, a plurality of groups of through holes are arranged on the plate body, and sealing gaskets are arranged on the inner side and the outer side of each through hole; the electric wire comprises a wire core serving as a conductor and an insulating tube wrapping the wire core, wherein an isolating tube is wrapped outside the insulating tube; and a waterproof layer is sprayed on the outer wall of the insulating pipe.
2. The low-voltage wire harness waterproofing structure according to claim 1, wherein: the waterproof plug is made of rubber elastic materials.
3. The low-voltage wire harness waterproofing structure according to claim 1, wherein: the inner wall of the isolation pipe is connected with the outer wall of the insulation pipe through threads.
4. The low-voltage wire harness waterproofing structure according to claim 1, wherein: and the outer wall of the isolation pipe is provided with uniformly distributed convex ribs.
5. The low-voltage wire harness waterproofing structure according to claim 1, wherein: and a protective sleeve is arranged between the two groups of sealing plates and wraps the whole electric wire.
6. The low-voltage wire harness waterproofing structure according to claim 5, wherein: the protective sleeve adopts a corrugated pipe.
CN202020369178.4U 2020-03-21 2020-03-21 Low pressure pencil waterproof construction Active CN211295538U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202020369178.4U CN211295538U (en) 2020-03-21 2020-03-21 Low pressure pencil waterproof construction

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202020369178.4U CN211295538U (en) 2020-03-21 2020-03-21 Low pressure pencil waterproof construction

Publications (1)

Publication Number Publication Date
CN211295538U true CN211295538U (en) 2020-08-18

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ID=72014372

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202020369178.4U Active CN211295538U (en) 2020-03-21 2020-03-21 Low pressure pencil waterproof construction

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Country Link
CN (1) CN211295538U (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114552268A (en) * 2022-01-18 2022-05-27 无锡凯通机车部件有限公司 Electric vehicle main control line and production process thereof
WO2022116715A1 (en) * 2020-12-01 2022-06-09 沈阳工业大学 Wiring harness through-wall structure and installation method thereof

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2022116715A1 (en) * 2020-12-01 2022-06-09 沈阳工业大学 Wiring harness through-wall structure and installation method thereof
US12095245B2 (en) 2020-12-01 2024-09-17 Shenyang University Of Technology Wire harness wall-passing structure and installation method thereof
CN114552268A (en) * 2022-01-18 2022-05-27 无锡凯通机车部件有限公司 Electric vehicle main control line and production process thereof
CN114552268B (en) * 2022-01-18 2023-09-22 无锡凯通机车部件有限公司 Main control line of electric vehicle and production process thereof

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