CN211287836U - Integrated engine oil quality monitoring device - Google Patents
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- CN211287836U CN211287836U CN201922484436.3U CN201922484436U CN211287836U CN 211287836 U CN211287836 U CN 211287836U CN 201922484436 U CN201922484436 U CN 201922484436U CN 211287836 U CN211287836 U CN 211287836U
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Abstract
本实用新型公开了一种集成式机油品质监测装置。该集成式机油品质监测装置包括:润滑油取样管路,其一端与油底壳的润滑油连通,另一端与油底壳连通;以及布设在所述润滑油取样管路上的机油品质传感器、加热器和电动泵,所述机油品质传感器的探头伸入润滑油取样管路对机油品质进行监测。该集成式机油品质监测装置能够实现内燃机在不启动时的机油品质监测,避免内燃机启动后才能监测润滑油品质带来的问题隐患。
The utility model discloses an integrated oil quality monitoring device. The integrated oil quality monitoring device includes: a lubricating oil sampling pipeline, one end of which is communicated with the lubricating oil of the oil pan, and the other end is communicated with the oil pan; and an oil quality sensor, a heating The oil quality sensor probe is inserted into the lubricating oil sampling pipeline to monitor the oil quality. The integrated oil quality monitoring device can realize the oil quality monitoring when the internal combustion engine is not started, and avoid the hidden troubles caused by the monitoring of the lubricating oil quality only after the internal combustion engine is started.
Description
技术领域technical field
本实用新型是关于发动机领域,特别是关于一种集成式机油品质监测装置。The utility model relates to the field of engines, in particular to an integrated oil quality monitoring device.
背景技术Background technique
内燃机工作过程中,运动件部位,例如曲轴、活塞、连杆、凸轮轴、齿轮传动系统、配气机构等部位通常需要带有一定流速的润滑油进行润滑及冷却。内燃机强化程度及使用工况特点不同,润滑油的更换周期也不尽相同。当内燃机工况恶劣,润滑油短期内则容易出现老化情况,影响润滑效果。此外,在不可预知情况下,当润滑油中进入水、燃油、或者其他液体及固体颗粒时,会对润滑油的润滑性能带来较大影响,内燃机的各运转零部件容易出现磨损,并伴随高温甚至出现疲劳断裂失效故障,严重影响内燃机的持续安全运转。为此,出现有机油品质测试传感器,该传感器可以监测机油品质变化,例如可以监测到机油是否含有水等非润滑油液体,是否含有颗粒,以及 PH值是否超出许用范围,以此保障润滑油品质,保证内燃机的安全润滑。During the working process of the internal combustion engine, moving parts such as crankshaft, piston, connecting rod, camshaft, gear transmission system, valve train and other parts usually require lubricating oil with a certain flow rate for lubrication and cooling. The degree of strengthening of the internal combustion engine and the characteristics of the working conditions are different, and the replacement cycle of the lubricating oil is also different. When the working condition of the internal combustion engine is bad, the lubricating oil is prone to aging in a short period of time, which affects the lubrication effect. In addition, under unpredictable circumstances, when water, fuel oil, or other liquid and solid particles enter the lubricating oil, it will have a great impact on the lubricating performance of the lubricating oil. High temperature and even fatigue fracture failure will seriously affect the continuous and safe operation of the internal combustion engine. To this end, there is an organic oil quality test sensor, which can monitor changes in oil quality. For example, it can monitor whether the oil contains non-lubricating oil liquids such as water, whether it contains particles, and whether the PH value exceeds the allowable range, so as to ensure the lubricating oil. Quality, to ensure the safe lubrication of internal combustion engines.
现有的机油品质传感器通常安装在内燃机润滑油的主油道中,该主油道通常位于机体上,内燃机的曲轴、凸轮轴、增压器等部件的润滑油通常从主油道取油。监测过程如下:内燃机开始启动并完成暖机,受传统机油品质传感器测量原理的限制,润滑系统中建立有一定流速或温度,机油品质传感器才可以开始对润滑油进行监测,此条件下的监测值才有效。其存在的问题是当内燃机启动前,内燃机油底壳中的润滑油已经混有水,或者硬质颗粒,或者PH值发生变化,此时,如果启动内燃机,在内燃机暖机直至润滑系统开始建有一定流速和温度后,这段时间对于润滑油是监测的空白期,亦即在此段时间内,品质不佳的润滑油将无法形成良好的润滑油膜,将对内燃机的运动零部件造成磨损。The existing oil quality sensor is usually installed in the main oil passage of the lubricating oil of the internal combustion engine, which is usually located on the body, and the lubricating oil of the crankshaft, camshaft, supercharger and other components of the internal combustion engine is usually taken from the main oil passage. The monitoring process is as follows: the internal combustion engine starts to start and completes the warm-up. Limited by the measurement principle of the traditional oil quality sensor, a certain flow rate or temperature is established in the lubrication system, and the oil quality sensor can start to monitor the lubricating oil. The monitoring value under this condition to be effective. The problem is that before the internal combustion engine is started, the lubricating oil in the oil pan of the internal combustion engine has been mixed with water, or hard particles, or the pH value has changed. After a certain flow rate and temperature, this period of time is a blank period for the monitoring of lubricating oil, that is, during this period, the lubricating oil with poor quality will not be able to form a good lubricating oil film, which will cause wear and tear to the moving parts of the internal combustion engine. .
公开于该背景技术部分的信息仅仅旨在增加对本实用新型的总体背景的理解,而不应当被视为承认或以任何形式暗示该信息构成已为本领域一般技术人员所公知的现有技术。The information disclosed in this Background section is only for enhancement of understanding of the general background of the invention and should not be taken as an acknowledgement or any form of suggestion that this information forms the prior art already known to a person of ordinary skill in the art.
实用新型内容Utility model content
本实用新型的目的在于提供一种结构简单合理的集成式机油品质监测装置,该集成式机油品质监测装置能够实现内燃机在不启动时的机油品质监测,避免内燃机启动后才能监测润滑油品质带来的问题隐患。The purpose of the present utility model is to provide an integrated oil quality monitoring device with a simple and reasonable structure, which can realize the oil quality monitoring when the internal combustion engine is not started, and avoid the problems caused by the monitoring of the lubricating oil quality after the internal combustion engine is started. problem hidden dangers.
为实现上述目的,本实用新型提供了一种集成式机油品质监测装置,包括:润滑油取样管路,其一端与油底壳的润滑油连通,另一端与油底壳连通从而构成循环管路;以及布设在所述润滑油取样管路上的机油品质传感器、加热器和电动泵,所述机油品质传感器的探头伸入润滑油取样管路对机油品质进行监测。In order to achieve the above purpose, the utility model provides an integrated oil quality monitoring device, comprising: a lubricating oil sampling pipeline, one end of which is communicated with the lubricating oil of the oil pan, and the other end is communicated with the oil pan to form a circulation pipeline. ; and an oil quality sensor, a heater and an electric pump arranged on the lubricating oil sampling pipeline, and the probe of the oil quality sensor extends into the lubricating oil sampling pipeline to monitor the oil quality.
在一优选的实施方式中,润滑油取样管路的另一端通过内燃机气缸体曲轴箱上的回油口与油底壳连通。In a preferred embodiment, the other end of the lubricating oil sampling pipeline is communicated with the oil pan through the oil return port on the crankcase of the cylinder block of the internal combustion engine.
在一优选的实施方式中,加热器为电子加热器。In a preferred embodiment, the heater is an electronic heater.
在一优选的实施方式中,加热器与电动泵之间还增设机油泵连接管路。In a preferred embodiment, an oil pump connection pipeline is also added between the heater and the electric pump.
在一优选的实施方式中,润滑油取样管路、机油品质传感器、加热器和电动泵布设在箱体内,所述润滑油取样管路的两端从所述箱体伸出。In a preferred embodiment, the lubricating oil sampling pipeline, the oil quality sensor, the heater and the electric pump are arranged in the casing, and both ends of the lubricating oil sampling pipeline protrude from the casing.
在一优选的实施方式中,箱体安装在内燃机本体上。In a preferred embodiment, the casing is mounted on the body of the internal combustion engine.
与现有技术相比,根据本实用新型的集成式机油品质监测装置具有如下有益效果:该集成式机油品质监测装置将机油品质传感器、电子加热器、电动泵及润滑油取样管路集成在一起,能够实现内燃机在不启动时的机油品质监测,避免内燃机启动后才能监测润滑油品质带来的问题隐患。Compared with the prior art, the integrated oil quality monitoring device according to the present invention has the following beneficial effects: the integrated oil quality monitoring device integrates an oil quality sensor, an electronic heater, an electric pump and a lubricating oil sampling pipeline. , which can realize the oil quality monitoring when the internal combustion engine is not started, and avoid the hidden troubles caused by the monitoring of the lubricating oil quality after the internal combustion engine is started.
附图说明Description of drawings
图1是根据本实用新型一实施方式的集成式机油品质监测装置的结构示意图。FIG. 1 is a schematic structural diagram of an integrated oil quality monitoring device according to an embodiment of the present invention.
具体实施方式Detailed ways
下面结合附图,对本实用新型的具体实施方式进行详细描述,但应当理解本实用新型的保护范围并不受具体实施方式的限制。The specific embodiments of the present invention will be described in detail below with reference to the accompanying drawings, but it should be understood that the protection scope of the present invention is not limited by the specific embodiments.
除非另有其它明确表示,否则在整个说明书和权利要求书中,术语“包括”或其变换如“包含”或“包括有”等等将被理解为包括所陈述的元件或组成部分,而并未排除其它元件或其它组成部分。Unless expressly stated otherwise, throughout the specification and claims, the term "comprising" or its conjugations such as "comprising" or "comprising" and the like will be understood to include the stated elements or components, and Other elements or other components are not excluded.
如图1所示,根据本实用新型优选实施例的集成式机油品质监测装置的具体结构包括:箱体4、润滑油取样管路、机油品质传感器、加热器3和电动泵5。其中,润滑油取样管路设置在箱体4内,其两端从箱体4伸出,并分别与油底壳润滑油连通。机油品质传感器、加热器3和电动泵5布设在润滑油取样管路上。从油底壳直接取油,可以在较短时间内,监测出润滑油的异常,例如有冷却液流入油底壳的润滑油中,或者某些运动部件的磨损异常导致有较多金属粉末进入油底壳的润滑油中。当监测到这些异常情况后即通过相关设置及设备予以报警提示。可以实现内燃机在启动前的机油品质监测,避免内燃机启动后才能监测润滑油品质带来的问题隐患,也可以结合远程智能控制系统,实现对润滑油品质的远距离监测。As shown in FIG. 1 , the specific structure of the integrated oil quality monitoring device according to the preferred embodiment of the present invention includes: a box 4 , a lubricating oil sampling pipeline, an oil quality sensor, a heater 3 and an electric pump 5 . Wherein, the lubricating oil sampling pipeline is arranged in the box body 4, and its two ends protrude from the box body 4, and are respectively communicated with the lubricating oil of the oil pan. The oil quality sensor, heater 3 and electric pump 5 are arranged on the lubricating oil sampling pipeline. Taking oil directly from the oil pan can monitor the abnormality of the lubricating oil in a short period of time. For example, the coolant flows into the lubricating oil of the oil pan, or the abnormal wear of some moving parts causes more metal powder to enter. in the lubricating oil of the oil pan. When these abnormal conditions are detected, an alarm will be given through relevant settings and equipment. It can monitor the oil quality of the internal combustion engine before starting, and avoid the hidden problems caused by monitoring the quality of the lubricating oil after the internal combustion engine is started.
具体来讲,润滑油取样管路的一端为机油管路进油口6,其与浸入内燃机油底壳润滑油液面下的管路连通,进行润滑油取样。润滑油取样管路的另一端为机油管路出油口1,其与油底壳连通,使取样润滑油流回至油底壳。Specifically, one end of the lubricating oil sampling pipeline is the oil pipeline oil inlet 6, which is communicated with the pipeline immersed under the lubricating oil liquid level of the oil pan of the internal combustion engine for lubricating oil sampling. The other end of the lubricating oil sampling pipeline is the oil outlet 1 of the oil pipeline, which is communicated with the oil pan, so that the sampled lubricating oil flows back to the oil pan.
优选的,机油管路出油口1通过内燃机气缸体曲轴箱上的回油口与油底壳连通。Preferably, the oil outlet 1 of the oil pipeline is communicated with the oil pan through the oil return port on the crankcase of the cylinder block of the internal combustion engine.
机油品质传感器布设在润滑油取样管路上,其探头2伸入润滑油取样管路对机油品质进行监测。The oil quality sensor is arranged on the lubricating oil sampling pipeline, and its probe 2 extends into the lubricating oil sampling pipeline to monitor the oil quality.
加热器3布设在润滑油取样管路上,对润滑油取样管路内的机油进行加热。The heater 3 is arranged on the lubricating oil sampling pipeline to heat the oil in the lubricating oil sampling pipeline.
优选的,加热器3为电子加热器。Preferably, the heater 3 is an electronic heater.
电动泵5布设在润滑油取样管路上,用于从油底壳直接取油。内燃机启动前,通过设置,电子加热器3开始工作,当达到设定温度后,电动泵5开始工作;也可以通过设置,让电子加热器3与电动泵5同时工作。从油底壳吸出的润滑油在电子加热器3的加热作用下升温,触发润滑油温度设定值后,探头2开始工作,用来监测内燃机油底壳内的机油品质。内燃机启动之后,电动泵5及机油品质传感器仍将继续工作,其中电子加热器3可设定当内燃机主油道中的润滑油温度达到设定值后可以停止加热。The electric pump 5 is arranged on the lubricating oil sampling pipeline, and is used to take oil directly from the oil pan. Before the internal combustion engine is started, the electronic heater 3 starts to work by setting, and when the set temperature is reached, the electric pump 5 starts to work; it is also possible to set the electronic heater 3 and the electric pump 5 to work at the same time. The lubricating oil sucked from the oil pan heats up under the heating action of the electronic heater 3. After the lubricating oil temperature setting value is triggered, the probe 2 starts to work to monitor the oil quality in the oil pan of the internal combustion engine. After the internal combustion engine is started, the electric pump 5 and the oil quality sensor will continue to work, and the electronic heater 3 can be set to stop heating when the temperature of the lubricating oil in the main oil passage of the internal combustion engine reaches the set value.
在一实施方式当中,箱体4可以安装在内燃机本体上,也可以采用外挂方式安装在其他靠近内燃机的位置。In one embodiment, the box 4 can be installed on the internal combustion engine body, or can be installed at other positions close to the internal combustion engine by means of an external hanging.
优选的,加热器3与电动泵5之间还增设机油泵连接管路,用于连接到内燃机的机油泵出油口。当内燃机启动后,集成式机油品质监测装置的润滑油供油则可由内燃机的机油泵供给,电动泵5可以设置为关停状态。相关管路会根据需要再增设单向阀,避免润滑油再不受控下的回流。Preferably, an oil pump connection pipeline is also added between the heater 3 and the electric pump 5 for connecting to the oil outlet of the oil pump of the internal combustion engine. When the internal combustion engine is started, the lubricating oil supply of the integrated oil quality monitoring device can be supplied by the oil pump of the internal combustion engine, and the electric pump 5 can be set to a shutdown state. Relevant pipelines will add check valves as needed to avoid uncontrolled backflow of lubricating oil.
综上,该集成式机油品质监测装置将机油品质传感器、电子加热器、电动泵及润滑油取样管路集成在一起,能够实现内燃机在不启动时的机油品质监测,避免内燃机启动后才能监测润滑油品质带来的问题隐患。To sum up, the integrated oil quality monitoring device integrates the oil quality sensor, electronic heater, electric pump and lubricating oil sampling pipeline, which can realize the oil quality monitoring when the internal combustion engine is not started, and avoid monitoring the lubrication after the internal combustion engine is started. Potential problems caused by oil quality.
前述对本实用新型的具体示例性实施方案的描述是为了说明和例证的目的。这些描述并非想将本实用新型限定为所公开的精确形式,并且很显然,根据上述教导,可以进行很多改变和变化。对示例性实施例进行选择和描述的目的在于解释本实用新型的特定原理及其实际应用,从而使得本领域的技术人员能够实现并利用本实用新型的各种不同的示例性实施方案以及各种不同的选择和改变。本实用新型的范围意在由权利要求书及其等同形式所限定。The foregoing descriptions of specific exemplary embodiments of the present invention have been presented for purposes of illustration and description. These descriptions are not intended to limit the invention to the precise form disclosed, and obviously many changes and variations are possible in light of the above teachings. The exemplary embodiments were chosen and described for the purpose of explaining certain principles of the invention and its practical applications, to thereby enable those skilled in the art to make and utilize various exemplary embodiments of the invention and various Different choices and changes. The scope of the present invention is intended to be defined by the claims and their equivalents.
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| CN111005785B (en) * | 2019-12-31 | 2024-09-03 | 广西玉柴机器股份有限公司 | Integrated engine oil quality monitoring device |
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