CN211282482U - Shallow basket seeder of fungus mushroom - Google Patents
Shallow basket seeder of fungus mushroom Download PDFInfo
- Publication number
- CN211282482U CN211282482U CN201921066563.5U CN201921066563U CN211282482U CN 211282482 U CN211282482 U CN 211282482U CN 201921066563 U CN201921066563 U CN 201921066563U CN 211282482 U CN211282482 U CN 211282482U
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- Prior art keywords
- shallow basket
- shallow
- basket
- lifting
- roller
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- 235000001674 Agaricus brunnescens Nutrition 0.000 title claims abstract description 23
- 241000233866 Fungi Species 0.000 title claims abstract description 8
- 239000000463 material Substances 0.000 claims abstract description 97
- 230000007246 mechanism Effects 0.000 claims abstract description 50
- 238000003756 stirring Methods 0.000 claims description 19
- 230000005540 biological transmission Effects 0.000 claims description 3
- 238000004891 communication Methods 0.000 claims description 3
- 238000010899 nucleation Methods 0.000 claims 4
- 238000000855 fermentation Methods 0.000 abstract description 17
- 230000004151 fermentation Effects 0.000 abstract description 17
- 238000013461 design Methods 0.000 abstract description 3
- 210000003813 thumb Anatomy 0.000 abstract 2
- 238000000034 method Methods 0.000 description 5
- 239000000523 sample Substances 0.000 description 5
- 241000222519 Agaricus bisporus Species 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 235000016709 nutrition Nutrition 0.000 description 1
- 230000035764 nutrition Effects 0.000 description 1
- 238000009331 sowing Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
- 238000000844 transformation Methods 0.000 description 1
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Abstract
The utility model relates to a shallow basket seeder of fungus mushroom, including control system, shallow basket conveying mechanism and feed mechanism, still including setting up the group material device and the pile up neatly device of setting at shallow basket conveying mechanism rear in shallow basket conveying mechanism top. The utility model discloses structural design rationalizes more, and reliability, automatic level and control accuracy all have very big promotion. It dials tooth and cylinder tangent line contained angle and is 30, is clockwise rotation during the rotation, dials material device key mechanism and adopts and dials the tooth device, dials the tooth and is driven rotatoryly by the thumb wheel motor, and in hand back formula propelling movement to subsequent shallow basket of unnecessary fermentation material through dialling the tooth, it is unanimous with shallow basket width to dial tooth width on the thumb wheel, guarantees that shallow basket all fills full fermentation material all around and does not leave the blank.
Description
Technical Field
The utility model relates to a shallow basket seeder of fungus mushroom belongs to the edible mushroom and cultivates the equipment field.
Background
The cultivation of agaricus bisporus has begun to be industrialized, the conventional method is to install a large mushroom frame in a cultivation room, a plurality of layers of shallow basketed mushroom beds are arranged on the mushroom frame, mushroom fermentation materials are conveyed to a pull net through a conveyor, the pull net with the laid fermentation materials is layered and loaded into the mushroom bed through the pull net machine, and then the mushroom bed is conveyed to the mushroom frame through a forklift, so that the whole loading process is complex, time and labor are consumed, the labor cost is high, and the problem of uneven loading is caused.
At present, a shallow basket is used for cultivating agaricus bisporus, however, manual participation is too much, manual carrying is needed, the process is complex, the efficiency is low, and matched cultivation equipment is absent, fermentation materials are shoveled into the shallow basket by using a loader, so that the problem that the amount of the fermentation materials in the shallow basket is large or the feeding is not uniform is easily caused, blanks are left at four inner corners of the shallow basket, so that the strains at the positions cannot grow, and the fermentation materials in the shallow basket are paved uniformly and flatly by manual assistance, so that the fermentation materials in the shallow basket can meet the nutrition supply in the growth period of the strains.
Therefore, the problems of too little and too much fermentation materials, complex feeding and the like existing in the automatic basket filling of the fermentation materials in the cultivation of the agaricus bisporus are solved; a shallow basket feeding device is required to be designed, so that the feeding is uniform and smooth, the labor cost is low, and the production efficiency is high.
SUMMERY OF THE UTILITY MODEL
The utility model aims to solve the technical problem that the shortcoming of prior art is overcome, a shallow basket seeder of fungus mushroom that structural design is reasonable, the material loading is even, the stable performance is reliable, degree of automation is high is provided.
In order to solve the technical problem, the utility model provides a shallow basket seeder of fungus mushroom, including control system, shallow basket conveying mechanism and feed mechanism, its characterized in that: the material shifting device is arranged above the shallow basket conveying mechanism, and the stacking device is arranged behind the shallow basket conveying mechanism;
the material shifting device comprises a material shifting roller, the material shifting roller is arranged between material shifting racks on two sides of the shallow basket conveying mechanism, a central rotating shaft of the material shifting roller is in transmission connection with a motor output shaft arranged on the outer side of the material shifting rack, and a plurality of groups of shifting teeth are distributed on the material shifting roller along the axial direction of the material shifting roller in a staggered manner.
The stacking device comprises a stacking support, a lifting mechanism, a position sensor and a basket supporting mechanism, wherein the lifting mechanism is arranged at the bottom of the stacking support, the basket supporting mechanism comprises a left air cylinder and a right air cylinder which are vertically arranged at two sides of the stacking support, the end part of a push rod of each air cylinder is fixedly connected with a three-way joint, connecting rods of which two sides are respectively and fixedly connected with a baffle are inserted into the three-way joint, the baffles are movably arranged on a first connecting shaft fixed on the stacking support, and the position sensor is arranged at the tail end;
the motor, the left and right cylinders, the lifting mechanism and the position sensor are respectively in communication connection with the control system.
The utility model discloses the technical scheme who further injects does: the material stirring device further comprises a material level sensor and a material stirring roller adjusting mechanism, the material level sensor is suspended at the top of the material stirring rack, the material stirring roller adjusting mechanism comprises mounting slotted holes formed in two side walls of the material stirring rack, and the motor and a central rotating shaft of the material stirring roller can move up and down along the mounting slotted holes and are fixed through a connecting piece.
Further, the lifting mechanism comprises a fixed base, a lifting oil cylinder, a pair of X-shaped lifting frames and a lifting platform; the middle of the X-shaped lifting frame is hinged through a pin shaft, and two bottom supporting legs and two top supporting legs at one end of the X-shaped lifting frame are respectively arranged at one ends of the fixed base and the lifting platform through second connecting shafts; the two bottom supporting legs and the top supporting leg at the other end are respectively arranged in sliding grooves at the other ends of the fixed base and the lifting platform through pulleys; the cylinder cover of the lifting oil cylinder is fixedly arranged on the fixed base, and the top of the plug rod of the lifting oil cylinder is connected with the connecting rod between the two support legs of the fixed end of the top of the X-shaped lifting frame.
Furthermore, the included angle between the poking teeth and the tangent line of the poking roller is 30 degrees.
Further, the shallow basket conveying mechanism comprises a conveying track and a conveying chain wheel arranged on the conveying track, and the shallow baskets are arranged on the conveying chain.
The utility model has the advantages that: the utility model discloses structural design rationalizes more, and reliability, automatic level and control accuracy all have very big promotion. The included angle between the shifting teeth and the tangent line of the roller is 30 degrees, the shifting teeth rotate clockwise when rotating, the key mechanism of the material shifting device adopts a shifting tooth device, the shifting teeth are driven by a shifting wheel motor to rotate, redundant fermentation materials are pushed into a subsequent shallow basket in a back-to-back manner through the shifting teeth, the width of the shifting teeth on the shifting wheel is consistent with that of the shallow basket, and the periphery of the shallow basket is ensured to be filled with the fermentation materials without blank; and the shallow basket after feeding determines whether the fermented material in the shallow basket reaches the standard or not through a material level sensing probe at the shifting wheel. If the material layer does not reach the designated height in the shallow basket, the main conveying chain wheel stops moving, and the feeding mechanism continuously feeds materials and distributes materials at the moment. When the material level sensing probe detects that the material level reaches the required material layer height, the feeding mechanism stops working, and the main conveying chain wheel is started to convey. Along with the movement of the main conveying chain wheel, the material layer higher than the shifting teeth of the shifting wheel is shifted to the subsequent shallow basket by the shifting wheel. In addition, the material shifting roller can be vertically adjusted in the vertical direction, the fermentation material sowing thickness can be adjusted according to different cultivation processes, the control is simple, the maintenance is convenient, the working procedures are greatly reduced, the required labor force is greatly reduced, the production efficiency is improved, and meanwhile, the labor cost is reduced.
Drawings
Fig. 1 is a schematic view of a three-dimensional structure of a material stirring device in embodiment 1 of the present invention.
Fig. 2 is a front view of the structure of fig. 1.
Fig. 3 is a left side view of the structure of fig. 1.
Fig. 4 is a schematic structural view of the material stirring roller in embodiment 1 of the present invention.
Fig. 5 is a front view of fig. 4.
Fig. 6 is a left side view of fig. 4.
Fig. 7 is a schematic structural view of the stacking device in embodiment 1 of the present invention.
Fig. 8 is a schematic diagram of the lifting mechanism of fig. 7 in a lifted state.
FIG. 9 is a schematic view of the lifting mechanism of FIG. 7 in a retracted state.
Fig. 10 is a first perspective structural diagram of a shallow basket according to embodiment 1 of the present invention.
Fig. 11 is a second perspective structural view of a shallow basket according to embodiment 1 of the present invention.
Fig. 12 is a schematic view of the overall structure in embodiment 1 of the present invention.
Detailed Description
The present invention will be further described with reference to the accompanying drawings and the detailed description.
Example 1
The shallow basket seeder of fungus mushroom that this embodiment provided, as shown in fig. 3, 12: the automatic shallow basket conveying device comprises a shallow basket conveying mechanism 1, and a feeding mechanism 2, a material shifting device 3, a stacking device 4 and a control electronic box 6 which are sequentially arranged above the shallow basket conveying mechanism.
As shown in fig. 1-6: the material shifting device 3 comprises a material shifting roller 3-1, a material level sensor 3-6 and a material shifting roller adjusting mechanism, the material shifting roller is arranged between material shifting racks 3-2 positioned at two sides of the shallow basket conveying mechanism, a central rotating shaft 3-3 is in transmission connection with an output shaft of a motor 3-4 arranged at the outer side of the material shifting rack, and a plurality of groups of shifting teeth 3-5 are distributed on the material shifting roller along the axial direction in a staggered manner. The included angle between the shifting teeth and the tangent line of the shifting roller is 30 degrees, the shifting teeth rotate clockwise when rotating, and the redundant fermented materials in the shallow basket are shifted out to the subsequent shallow basket. Meanwhile, the width of the shifting teeth on the shifting roller is consistent with that of the shallow basket, so that the periphery of the shallow basket can be fully filled with fermentation materials, and no blank is left.
Preferably, the two level sensors 3-6 in the embodiment are respectively suspended at the left side and the right side of the top of the kickoff rack.
Preferably, the material stirring roller adjusting mechanism in the embodiment comprises mounting slotted holes 3-7 formed in two side walls of the material stirring rack, and the motor 3-4 is connected with the central rotating shaft 3-3 of the material stirring roller through a coupling and can integrally move up and down along the mounting slotted holes and is fixed on the material stirring rack through a bolt connecting plate. So as to facilitate the adjustment of the laying thickness of the fermentation material by different cultivation techniques.
As shown in fig. 7-9: the stacking device 4 comprises a stacking support 4-1, a lifting mechanism 4-2, a position sensor 4-3 and a basket supporting mechanism, wherein the lifting mechanism is arranged at the inner bottom of the stacking support, the basket supporting mechanism comprises a left air cylinder 4 and a right air cylinder 4 which are vertically arranged on two sides of the stacking support 4-1, the end parts of push rods of the left air cylinder and the right air cylinder are fixedly connected with a three-way joint 4-5, the three-way joint is inserted with connecting rods 4-7, two sides of each connecting rod are respectively and fixedly connected with a baffle 4-6, the baffles are movably arranged on a first connecting shaft 4-8 fixed on the stacking support, and the position sensor is arranged.
The lifting mechanism 4-2 comprises a fixed base 4-2-1, a lifting oil cylinder 4-2-2, a pair of X-shaped lifting frames 4-2-3 and a lifting platform 4-2-4; the middle of the X-shaped lifting frame is hinged through a pin shaft 4-2-5, and two bottom supporting legs and two top supporting legs at one end are respectively arranged at one end of the fixed base and one end of the lifting platform through a lower second connecting shaft 4-2-6 and an upper second connecting shaft 4-2-6; two bottom supporting legs 4-2-10 and two top supporting legs at the other end are respectively arranged in a fixed base and a sliding groove 4-2-8 at the other end of the lifting platform through pulleys 4-2-7; the cylinder cover of the lifting cylinder 4-2-2 is fixedly arranged on the fixed base 4-2-1, and the top of the plug rod is connected with a connecting rod 4-2-9 connected between two support legs at the fixed end of the top of the X-shaped lifting frame.
The material stirring motor, the left and right air cylinders, the lifting oil cylinder, the material level sensor and the position sensor are respectively in communication connection with the control box.
Preferably, the shallow basket conveying mechanism in the embodiment comprises a conveying track and a conveying chain arranged on the conveying track, and the shallow baskets 5 are placed on the conveying chain and conveyed forwards by the conveying chain.
As shown in fig. 10-11, the shallow basket 5 in the present embodiment includes a basket 5-1 and four legs 5-2 disposed below the basket 5-1; the bottom of the supporting leg 5-2 is provided with a positioning hole 5-3, the corresponding positions of the four supporting legs at the top of the basket body 5-1 are provided with positioning end shafts 5-4, and the upper and lower shallow baskets can be stably stacked through the positioning hole and the positioning end shafts and are not easy to topple.
The utility model discloses a theory of operation:
the secondary fermentation material is thrown into the swing type material distribution device through the conveying and feeding device, the fermentation material is uniformly distributed in the hollow basket through the swing of the swing type material distribution device within the range of 60 degrees, and the hollow basket is moved on the main conveying chain wheel to realize the feeding of the hollow basket from front to back. And the shallow basket after feeding determines whether the fermented materials in the shallow basket reach the standard or not through a material level sensing probe at the shifting tooth.
If the material level sensing probe detects that the material layer in the shallow basket does not reach the designated height, the main conveying chain wheel stops moving, and the material conveying and swinging type material distributing device continuously feeds and distributes materials.
If the material level sensing probe detects the height of the material layer, the material conveying and swinging type material distributing device stops working simultaneously, and the main conveying chain wheel is opened. Along with the movement of the main conveying chain wheel, the material layer higher than the shifting teeth of the shifting wheel is shifted to the subsequent shallow basket by the shifting wheel.
When the shallow basket is conveyed to a lifting platform of the stacking device by a conveying chain wheel, a position sensor sends a signal to a control electronic box, the control electronic box sends a signal to a motor of a lifting oil cylinder, the lifting oil cylinder is started to move upwards to move the shallow basket upwards, when the shallow basket moves to the position of a support leg of the lowest shallow basket on a baffle plate, a left air cylinder and a right air cylinder contract, the baffle plate is loosened, the shallow basket on the baffle plate sinks, a positioning hole of the lowest shallow basket sinks into a positioning end shaft at the top of the shallow basket on the lifting platform, the lifting oil cylinder continues to drive the lifting platform to move upwards until a plane of the bottom of the lowest shallow basket reaches the horizontal plane of the baffle plate, the left air cylinder and the right air cylinder act to stretch out a plug rod, and the baffle plate is. Then, the lift cylinder descends, and the stacking action is repeated.
After stacking is completed, the multilayer stacked shallow baskets are moved to the cultivation room by a forklift and are sequentially placed.
In addition to the above embodiments, the present invention may have other embodiments. All the technical solutions formed by adopting equivalent substitutions or equivalent transformations fall within the protection scope claimed by the present invention.
Claims (5)
1. The utility model provides a shallow basket seeder of fungus mushroom, includes control system, shallow basket conveying mechanism and feed mechanism, its characterized in that: the material shifting device is arranged above the shallow basket conveying mechanism, and the stacking device is arranged behind the shallow basket conveying mechanism;
the material shifting device comprises a material shifting roller, the material shifting roller is arranged between material shifting racks on two sides of the shallow basket conveying mechanism, a central rotating shaft of the material shifting roller is in transmission connection with a motor output shaft arranged on the outer side of the material shifting rack, and a plurality of groups of shifting teeth are distributed on the material shifting roller in a staggered mode along the axial direction of the material shifting roller;
the stacking device comprises a stacking support, a lifting mechanism, a position sensor and a basket supporting mechanism, wherein the lifting mechanism is arranged at the bottom of the stacking support, the basket supporting mechanism comprises a left air cylinder and a right air cylinder which are vertically arranged on two sides of the stacking support, the end part of a push rod of each air cylinder is fixedly connected with a three-way joint, the three-way joint is inserted with a connecting rod, two sides of the connecting rod are fixedly connected with baffles respectively, the baffles are movably arranged on a first connecting shaft fixed on the stacking support, and the position sensor is arranged at the tail end of the stacking support;
the motor, the left and right cylinders, the lifting mechanism and the position sensor are respectively in communication connection with the control system.
2. The shallow basket seeding device for mushroom according to claim 1, characterized in that: the material stirring device further comprises a material level sensor and a material stirring roller adjusting mechanism, the material level sensor is suspended at the top of the material stirring rack, the material stirring roller adjusting mechanism comprises mounting slotted holes formed in the two side walls of the material stirring rack, and the motor and the central rotating shaft of the material stirring roller can move up and down along the mounting slotted holes and are fixed through a connecting piece.
3. The shallow basket seeding device for mushroom according to claim 2, characterized in that: the lifting mechanism comprises a fixed base, a lifting oil cylinder, a pair of X-shaped lifting frames and a lifting platform; the middle of the X-shaped lifting frame is hinged through a pin shaft, and two bottom supporting legs and two top supporting legs at one end of the X-shaped lifting frame are respectively arranged at one ends of the fixed base and the lifting platform through second connecting shafts; the two bottom supporting legs and the top supporting leg at the other end are respectively arranged in sliding grooves at the other ends of the fixed base and the lifting platform through pulleys; the cylinder cover of the lifting oil cylinder is fixedly arranged on the fixed base, and the top of the plug rod of the lifting oil cylinder is connected with the two support legs of the fixed end at the top of the X-shaped lifting frame through a connecting rod.
4. The shallow basket seeding device for mushroom according to claim 3, characterized in that: the included angle between the poking teeth and the tangent of the poking roller is 30 degrees.
5. The shallow basket seeding device for mushroom according to claim 4, characterized in that: the shallow basket conveying mechanism comprises a conveying track and a conveying chain wheel arranged on the conveying track, and the shallow baskets are arranged on the conveying chain.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921066563.5U CN211282482U (en) | 2019-07-09 | 2019-07-09 | Shallow basket seeder of fungus mushroom |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921066563.5U CN211282482U (en) | 2019-07-09 | 2019-07-09 | Shallow basket seeder of fungus mushroom |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN211282482U true CN211282482U (en) | 2020-08-18 |
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ID=72036906
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201921066563.5U Expired - Fee Related CN211282482U (en) | 2019-07-09 | 2019-07-09 | Shallow basket seeder of fungus mushroom |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN211282482U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110217539A (en) * | 2019-07-09 | 2019-09-10 | 农业农村部南京农业机械化研究所 | A kind of shallow basket sowing equipment of agaricus bisporus fermentation material |
| CN113083010A (en) * | 2021-04-23 | 2021-07-09 | 何静 | Flue gas desulfurization and denitrification equipment |
| CN115226572A (en) * | 2022-08-01 | 2022-10-25 | 无棣景国农机具制造有限公司 | Red pine antler planting device |
-
2019
- 2019-07-09 CN CN201921066563.5U patent/CN211282482U/en not_active Expired - Fee Related
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110217539A (en) * | 2019-07-09 | 2019-09-10 | 农业农村部南京农业机械化研究所 | A kind of shallow basket sowing equipment of agaricus bisporus fermentation material |
| CN113083010A (en) * | 2021-04-23 | 2021-07-09 | 何静 | Flue gas desulfurization and denitrification equipment |
| CN115226572A (en) * | 2022-08-01 | 2022-10-25 | 无棣景国农机具制造有限公司 | Red pine antler planting device |
| CN115226572B (en) * | 2022-08-01 | 2023-11-21 | 无棣景国农机具制造有限公司 | Tricholoma matsutake seeding device |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20200818 |