CN211277636U - Waste collecting device for double-cutter-tower lathe - Google Patents

Waste collecting device for double-cutter-tower lathe Download PDF

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CN211277636U
CN211277636U CN201920785327.2U CN201920785327U CN211277636U CN 211277636 U CN211277636 U CN 211277636U CN 201920785327 U CN201920785327 U CN 201920785327U CN 211277636 U CN211277636 U CN 211277636U
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brush
box
cylinder
waste
double
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王建桥
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Gu'an Xinfenghang Equipment Manufacturing Co ltd
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Jiangsu Yi Zhi Intelligent Equipment Co ltd
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Abstract

本实用新型公开了一种双刀塔车床用废料收集装置,包括冷却液收集箱、过滤网、废料分离箱和磁性漏板,所述废料分离箱内壁位于磁性漏板上方位置开设有导向槽,所述导向槽内设置有毛刷固定杆,所述毛刷固定杆中间区域通过螺钉固定安装有毛刷,所述毛刷固定杆两端通过焊接固定连接有气缸活塞杆,所述气缸支撑座上方通过螺栓固定安装有气缸,本实用新型通过设置的废料分离箱和过滤网,实现了冷却液和切屑的分离和冷却液的过滤,大大节省了成本,通过设置的磁性漏板使得铁屑被吸附在漏板上,其他切屑随冷却液通过漏水口流向下方的过滤网上,实现了铁屑和其他切屑的分离。

Figure 201920785327

The utility model discloses a waste collection device for a double-turret lathe, which comprises a cooling liquid collection box, a filter screen, a waste separation box and a magnetic leakage plate. A guide groove is provided on the inner wall of the waste separation box at a position above the magnetic leakage plate. A brush fixing rod is arranged in the guide groove, the middle area of the brush fixing rod is fixedly installed with a brush, and the two ends of the brush fixing rod are fixedly connected with a cylinder piston rod by welding, and the cylinder support seat is A cylinder is fixedly installed on the top by bolts. The utility model realizes the separation of cooling liquid and chips and the filtration of cooling liquid through the set waste separation box and filter screen, which greatly saves the cost. Adsorbed on the leakage plate, other chips flow to the filter screen below through the water leakage port with the coolant, which realizes the separation of iron chips and other chips.

Figure 201920785327

Description

一种双刀塔车床用废料收集装置A waste collection device for a double-turret lathe

技术领域technical field

本实用新型涉及双刀塔车床技术领域,具体为一种双刀塔车床用废料收集装置。The utility model relates to the technical field of double-turret lathes, in particular to a waste collection device for a double-turret lathe.

背景技术Background technique

车床上的存放刀具的轮盘就是刀塔,在一个车床里有两个刀塔可以协同工作的就是双刀塔车床。双主轴、双刀架车床具有相对排列的两个主轴以及具备Y轴控制的2套刀架。因此可同时对2个不同零件(或相同零件)进行加工。机床独特的斜床身结构,加工精度高,机床刚性好,切削时不易引起振动,铁屑由于重力的关系不易产生缠绕刀具,方便切屑的排放以及冷却液回收利用的同时,对废料收集装置提出了更高的要求。The turret on the lathe that stores the tools is the turret, and a double turret lathe is a lathe with two turrets that can work together. The dual-spindle, dual-turret lathe has two oppositely arranged spindles and 2 sets of turrets with Y-axis control. Therefore, 2 different parts (or the same part) can be machined at the same time. The unique inclined bed structure of the machine tool has high machining accuracy and good rigidity of the machine tool. It is not easy to cause vibration during cutting, and the iron filings are not easy to wrap around the tool due to gravity, which is convenient for chip discharge and coolant recycling. higher requirements.

但是,传统的车床用废料收集装置在使用过程中存在一些弊端,比如:However, there are some drawbacks in the use of traditional lathe waste collection devices, such as:

1、传统的车床用废料收集装置往往是切屑和冷却液混在一起进行收集,之后冷却液和切屑分离工作往往外包给其他厂家,浪费人力,同时回收的冷却液的质量无法保证。1. The traditional waste collection device for lathes is often mixed with chips and coolant for collection, and then the separation of coolant and chips is often outsourced to other manufacturers, wasting manpower, and the quality of the recovered coolant cannot be guaranteed.

2、双刀塔车床同时加工铁质和其他材质不同工件时,会同时出现铁屑和其他材质切屑,传统的车床用废料收集装置无法进行铁屑和其他切屑的分离。2. When the double-turret lathe processes iron and other workpieces of different materials at the same time, iron filings and other material chips will appear at the same time. The traditional lathe waste collection device cannot separate the iron filings and other chips.

实用新型内容Utility model content

本实用新型的目的在于提供一种双刀塔车床用废料收集装置,以解决上述背景技术中提出的问题。The purpose of the present utility model is to provide a waste collection device for a double-turret lathe to solve the problems raised in the above-mentioned background technology.

为实现上述目的,本实用新型提供如下技术方案:一种双刀塔车床用废料收集装置,包括冷却液收集箱、过滤网、废料分离箱和磁性漏板,所述废料分离箱底部设置有过滤网,所述过滤网下方设置有冷却液收集箱,所述冷却液收集箱下方一侧安装有出水管,所述废料分离箱内部通过焊接固定安装有磁性漏板,所述磁性漏板两侧开设有漏水口,所述废料分离箱内壁位于磁性漏板上方位置开设有导向槽,所述导向槽内设置有毛刷固定杆,所述毛刷固定杆中间区域通过螺钉固定安装有毛刷,所述毛刷固定杆两端通过焊接固定连接有气缸活塞杆,所述气缸活塞杆设置在导向槽内,所述废料分离箱一侧对应导向槽位置通过焊接固定安装有气缸支撑座,所述气缸支撑座上方通过螺栓固定安装有气缸,所述废料分离箱远离气缸一侧内部通过焊接固定安装有毛刷遮挡盖,所述毛刷遮挡盖位于毛刷上方。In order to achieve the above purpose, the utility model provides the following technical scheme: a waste collection device for a double-turret lathe, comprising a cooling liquid collection box, a filter screen, a waste separation box and a magnetic leakage plate, and the bottom of the waste separation box is provided with a filter A cooling liquid collection box is arranged under the filter screen, a water outlet pipe is installed on the lower side of the cooling liquid collection box, and a magnetic leakage plate is fixedly installed inside the waste separation box by welding, and the magnetic leakage plate is installed on both sides. A water leakage port is provided, a guide groove is provided on the inner wall of the waste separation box at a position above the magnetic leakage plate, a brush fixing rod is arranged in the guide groove, and a brush is fixed and installed in the middle area of the brush fixing rod by screws. Both ends of the brush fixing rod are fixedly connected with a cylinder piston rod by welding, the cylinder piston rod is arranged in a guide groove, and a cylinder support seat is fixedly installed on one side of the waste separation box corresponding to the guide groove position by welding. A cylinder is fixedly installed above the cylinder support seat by means of bolts, and a brush shielding cover is fixedly installed on the side of the waste separation box away from the cylinder by welding, and the brush shielding cover is located above the brushes.

进一步的,所述废料分离箱位于气缸一侧下方开设有出料口,所述废料分离箱出料口下方设置有铁屑收集箱。Further, the waste separation box is provided with a discharge port under one side of the cylinder, and an iron filings collection box is provided below the discharge port of the waste separation box.

进一步的,所述气缸的气缸活塞杆与废料收集箱长度相同。Further, the cylinder piston rod of the cylinder has the same length as the waste collection box.

进一步的,所述磁性漏板两侧开设的漏水口靠近气缸一侧时封闭。Further, the water leakage ports opened on both sides of the magnetic leakage plate are closed when they are close to one side of the cylinder.

进一步的,所述毛刷两端长度位于对应的磁性漏板两侧漏水口内。Further, the lengths of both ends of the brush are located in the water leakage openings on both sides of the corresponding magnetic leakage plate.

进一步的,所述出水管连接微型水泵通向车床的冷却液存储箱。Further, the water outlet pipe is connected to the micro water pump and leads to the coolant storage tank of the lathe.

与现有技术相比,本实用新型的有益效果是:Compared with the prior art, the beneficial effects of the present utility model are:

1、本实用新型通过设置的废料分离箱和过滤网,实现了冷却液和切屑的分离和冷却液的过滤,使得回收的冷却液经过水泵的输送以后重复利用,大大节省了成本。1. The utility model realizes the separation of cooling liquid and chips and the filtration of cooling liquid through the set waste separation box and filter screen, so that the recovered cooling liquid can be reused after being transported by the water pump, which greatly saves the cost.

2、本实用新型通过设置的磁性漏板使得铁屑被吸附在漏板上,其他切屑随冷却液通过漏水口流向下方的过滤网上,实现了铁屑和其他切屑的分离,同时铁屑通过毛刷收集到专用收集箱内,便于集中存放。2. The utility model makes the iron scraps adsorbed on the leakage plate through the magnetic leakage plate, and the other chips flow to the filter screen below through the water leakage port with the cooling liquid, so as to realize the separation of the iron scraps and other chips, and at the same time the iron scraps pass through the hair The brushes are collected in a special collection box, which is convenient for centralized storage.

附图说明Description of drawings

图1为本实用新型整体主视结构剖视图;1 is a cross-sectional view of the overall frontal structure of the present utility model;

图2为本实用新型整体左视结构剖视图;2 is a sectional view of the overall left side structure of the utility model;

图3为本实用新型整体俯视结构剖视图;3 is a sectional view of the overall top view structure of the utility model;

图4为本实用新型磁性漏板俯视结构示意图。FIG. 4 is a schematic top view of the magnetic leakage plate of the present invention.

图1-4中:1-出水管;2-冷却液收集箱;3-过滤网;4-废料分离箱;5-毛刷;6-磁性漏板;7-毛刷固定杆;8-导向槽;9-气缸支撑座;10-气缸;11-气缸活塞杆;12-毛刷遮挡盖。In Figure 1-4: 1-water outlet pipe; 2-coolant collection box; 3-filter screen; 4-waste separation box; 5-brush; 6-magnetic leakage plate; 7-brush fixing rod; 8-guide slot; 9- cylinder support seat; 10- cylinder; 11- cylinder piston rod; 12- brush cover.

具体实施方式Detailed ways

下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the implementations. example. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present invention.

请参阅图1-4,本实用新型提供一种技术方案:一种双刀塔车床用废料收集装置,包括冷却液收集箱2、过滤网3、废料分离箱4和磁性漏板6,废料分离箱4底部设置有过滤网3,过滤网3下方设置有冷却液收集箱2,冷却液收集箱下方一侧安装有出水管1,废料分离箱4内部通过焊接固定安装有磁性漏板6,磁性漏板6两侧开设有漏水口,用于实现铁屑和冷却液的分离,废料分离箱4内壁位于磁性漏板6上方位置开设有导向槽,导向槽8内设置有毛刷固定杆7,毛刷固定杆7中间区域通过螺钉固定安装有毛刷5,毛刷固定杆7两端通过焊接固定连接有气缸活塞杆11,气缸活塞杆11设置在导向槽内,废料分离箱4一侧对应导向槽位置通过焊接固定安装有气缸支撑座9,气缸支撑座9上方通过螺栓固定安装有气缸10,便于将磁性漏板6上的铁屑通过毛刷5推出,废料分离箱4远离气缸10一侧内部通过焊接固定安装有毛刷遮挡盖12,毛刷遮挡盖12位于毛刷上方。1-4, the present utility model provides a technical solution: a waste collection device for a double-turret lathe, including a cooling liquid collection box 2, a filter screen 3, a waste separation box 4 and a magnetic leakage plate 6, and the waste is separated. A filter screen 3 is arranged at the bottom of the box 4, a cooling liquid collection box 2 is arranged below the filter screen 3, a water outlet pipe 1 is installed on the lower side of the cooling liquid collection box, and a magnetic leakage plate 6 is fixedly installed inside the waste separation box 4 by welding. There are water leakage ports on both sides of the leakage plate 6, which are used to realize the separation of iron filings and cooling liquid. The inner wall of the waste separation box 4 is located above the magnetic leakage plate 6 with a guide groove, and the guide groove 8 is provided with a brush fixing rod 7. The brush 5 is fixed and installed in the middle area of the brush fixing rod 7 by screws. The two ends of the brush fixing rod 7 are fixedly connected with the cylinder piston rod 11 by welding. The cylinder piston rod 11 is arranged in the guide groove, and the waste separation box 4 side corresponds to The position of the guide groove is fixedly installed with the cylinder support seat 9 by welding, and the cylinder 10 is fixedly installed above the cylinder support seat 9 by bolts, so that the iron filings on the magnetic leakage plate 6 can be pushed out through the brush 5, and the waste separation box 4 is far away from the cylinder 10. The inside of the side is fixedly installed with a brush shielding cover 12 by welding, and the brush shielding cover 12 is located above the brush.

废料分离箱4位于气缸一侧下方开设有出料口,便于铁屑的顺利排出,废料分离箱4出料口下方设置有铁屑收集箱,气缸10的气缸活塞杆11与废料收集箱长度相同,磁性漏板6两侧开设的漏水口靠近气缸一侧时封闭,防止推出铁屑时铁屑聚集从两侧漏水口处掉落,毛刷5两端长度位于对应的磁性漏板6两侧漏水口内,出水管1连接微型水泵通向车床的冷却液存储箱,便于冷却液的回收利用。The waste separation box 4 is provided with a discharge port under one side of the cylinder, which is convenient for the smooth discharge of iron scraps. A scrap collection box is arranged under the discharge port of the waste separation box 4. The cylinder piston rod 11 of the cylinder 10 is the same length as the waste collection box. , the water leakage openings on both sides of the magnetic leakage plate 6 are closed when they are close to one side of the cylinder to prevent the iron filings from gathering and falling from the water leakage openings on both sides when the iron filings are pushed out, and the lengths of both ends of the brush 5 are located on both sides of the corresponding magnetic leakage plate 6 In the water leakage port, the water outlet pipe 1 is connected to the micro water pump and leads to the cooling liquid storage tank of the lathe, which is convenient for the recycling of the cooling liquid.

工作原理:使用时,将整个装置安装到双刀塔车床废料下料口处,将出水管1通过水泵连接车床冷却液存储箱,当车床工作时,废料通过下料口落到废料收集箱4内,此时废料中的铁屑被磁性漏板6的磁性吸附在上表面,其他切屑跟随冷却液通过磁性漏板6两侧的漏水口流到下方的过滤网3上,经过过滤网3的过滤,将其他切屑留到过滤网上方,冷却液流入下方的冷却液收集箱2内,当加工完成后,启动气缸支撑座9上的气缸10,通过来回移动气缸活塞杆11,带动毛刷固定杆7在导向槽8内来回移动,使得毛刷5将磁性漏板6上的铁屑刷到下方的铁屑收集箱内,此时废料收集分离完毕,通过气缸活塞杆11将毛刷5移到原位,即毛刷遮挡盖12正下方。根据车床加工零件的多少定期更换过滤网3。Working principle: When using, install the whole device to the waste discharge port of the double-turret lathe, connect the water outlet pipe 1 to the lathe coolant storage box through the water pump, and when the lathe is working, the waste material falls to the waste collection box 4 through the discharge port At this time, the iron scraps in the waste are magnetically adsorbed on the upper surface of the magnetic leakage plate 6, and the other chips follow the cooling liquid and flow to the filter screen 3 below through the water leakage ports on both sides of the magnetic leakage plate 6, and pass through the filter screen 3. After filtering, other chips are left on the top of the filter screen, and the coolant flows into the coolant collection box 2 below. When the processing is completed, the cylinder 10 on the cylinder support seat 9 is activated, and the cylinder piston rod 11 is moved back and forth to drive the brush to be fixed. The rod 7 moves back and forth in the guide groove 8, so that the brush 5 brushes the iron scraps on the magnetic leakage plate 6 into the iron scrap collection box below. to the original position, that is, just below the brush shielding cover 12 . Replace the filter screen 3 regularly according to the number of parts processed by the lathe.

需要说明的是,在本文中,诸如第一和第二等之类的关系术语仅仅用来将一个实体或者操作与另一个实体或操作区分开来,而不一定要求或者暗示这些实体或操作之间存在任何这种实际的关系或者顺序。而且,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者设备所固有的要素。It should be noted that, in this document, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any relationship between these entities or operations. any such actual relationship or sequence exists. Moreover, the terms "comprising", "comprising" or any other variation thereof are intended to encompass a non-exclusive inclusion such that a process, method, article or device that includes a list of elements includes not only those elements, but also includes not explicitly listed or other elements inherent to such a process, method, article or apparatus.

尽管已经示出和描述了本实用新型的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本实用新型的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本实用新型的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes and modifications can be made to these embodiments without departing from the principles and spirit of the present invention , alternatives and modifications, the scope of the present invention is defined by the appended claims and their equivalents.

Claims (6)

1. The utility model provides a double knives tower garbage collection device for lathe, includes coolant liquid collecting box (2), filter screen (3), waste material separating box (4) and magnetism bushing (6), waste material separating box (4) bottom is provided with filter screen (3), filter screen (3) below is provided with coolant liquid collecting box (2), outlet pipe (1) is installed to coolant liquid collecting box below one side, inside magnetism bushing (6), its characterized in that of installing through welded fastening of waste material separating box (4): the two sides of the magnetic bushing plate (6) are provided with water leakage openings, the inner wall of the waste separating box (4) is provided with a guide groove at the position above the magnetic bushing plate (6), a brush fixing rod (7) is arranged in the guide groove (8), a brush (5) is fixedly arranged in the middle area of the brush fixing rod (7) through a screw, two ends of the brush fixing rod (7) are fixedly connected with a cylinder piston rod (11) through welding, the cylinder piston rod (11) is arranged in the guide groove, a cylinder support seat (9) is fixedly arranged at one side of the waste separating box (4) corresponding to the guide groove by welding, an air cylinder (10) is fixedly arranged above the air cylinder supporting seat (9) through a bolt, the waste separating box (4) is far away from the inside of one side of the air cylinder (10) and is provided with a brush shielding cover (12) through welding and fixing, and the brush shielding cover (12) is positioned above the brush.
2. The scrap collecting apparatus for a double-turret lathe according to claim 1, wherein: the scrap separating box (4) is located below one side of the cylinder and is provided with a discharge hole, and the scrap iron collecting box is arranged below the discharge hole of the scrap separating box (4).
3. The scrap collecting apparatus for a double-turret lathe according to claim 1, wherein: and a cylinder piston rod (11) of the cylinder (10) is the same as the waste collection box in length.
4. The scrap collecting apparatus for a double-turret lathe according to claim 1, wherein: and the water leakage openings formed in the two sides of the magnetic leakage plate (6) are closed when being close to one side of the cylinder.
5. The scrap collecting apparatus for a double-turret lathe according to claim 1, wherein: the lengths of the two ends of the brush (5) are positioned in the water leakage ports on the two sides of the corresponding magnetic leakage plate (6).
6. The scrap collecting apparatus for a double-turret lathe according to claim 1, wherein: the water outlet pipe (1) is connected with a micro water pump and leads to a cooling liquid storage tank of the lathe.
CN201920785327.2U 2019-05-29 2019-05-29 Waste collecting device for double-cutter-tower lathe Expired - Fee Related CN211277636U (en)

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112388379A (en) * 2020-10-16 2021-02-23 安徽同兴科技发展有限责任公司 Waste collecting device for cutting machine

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112388379A (en) * 2020-10-16 2021-02-23 安徽同兴科技发展有限责任公司 Waste collecting device for cutting machine
CN112388379B (en) * 2020-10-16 2024-04-19 安徽同兴科技发展有限责任公司 Waste collection device for cutting machine

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