CN211275907U - Novel wire drawing machine - Google Patents
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- CN211275907U CN211275907U CN201922142678.4U CN201922142678U CN211275907U CN 211275907 U CN211275907 U CN 211275907U CN 201922142678 U CN201922142678 U CN 201922142678U CN 211275907 U CN211275907 U CN 211275907U
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- 238000005491 wire drawing Methods 0.000 title claims abstract description 60
- 230000007246 mechanism Effects 0.000 claims abstract description 4
- 230000007723 transport mechanism Effects 0.000 claims description 13
- 230000008878 coupling Effects 0.000 claims description 8
- 238000010168 coupling process Methods 0.000 claims description 8
- 238000005859 coupling reaction Methods 0.000 claims description 8
- 230000006835 compression Effects 0.000 claims description 5
- 238000007906 compression Methods 0.000 claims description 5
- 238000007599 discharging Methods 0.000 abstract 2
- 229910000831 Steel Inorganic materials 0.000 description 8
- 239000010959 steel Substances 0.000 description 8
- 238000000034 method Methods 0.000 description 7
- 239000002184 metal Substances 0.000 description 5
- 230000008569 process Effects 0.000 description 4
- 230000000694 effects Effects 0.000 description 3
- 238000001125 extrusion Methods 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000003139 buffering effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000007781 pre-processing Methods 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
- 238000004804 winding Methods 0.000 description 1
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Abstract
Description
技术领域technical field
本实用新型涉及拉丝机技术领域,特别是涉及一种新型拉丝机。The utility model relates to the technical field of wire drawing machines, in particular to a novel wire drawing machine.
背景技术Background technique
拉丝机也被叫做拔丝机或拉线机,属于标准件等金属制品生产预加工设备,目的是为了把由钢材生产厂家生产运输至标准件等金属制品生产企业的线材或棒材经过拉丝机的拉拔处理,使线材或棒材的直径、圆度、内部金相结构、表面光洁度和矫直度都达到标准件等金属制品生产需要的原料处理要求。因此拉丝机对线材或棒材的预处理质量直接关系到标准件、等金属制品生产企业的产品质量。拉丝机属于金属制品设备行业金属线材拉丝机,拉丝机广泛应用于钢丝、制绳丝、预应力钢丝、标准件等金属制品的生产和预加工处理。The wire drawing machine is also called the wire drawing machine or the wire drawing machine, which belongs to the pre-processing equipment for the production of metal products such as standard parts. Drawing treatment, so that the diameter, roundness, internal metallographic structure, surface finish and straightness of the wire or bar meet the raw material processing requirements for the production of standard parts and other metal products. Therefore, the pretreatment quality of wire or bar by wire drawing machine is directly related to the product quality of standard parts and other metal products manufacturers. The wire drawing machine belongs to the metal wire drawing machine in the metal products equipment industry.
目前,公开号为CN 209095235 U的中国专利公开了一种拉丝机,它包括包括底座,底座上方设有机架及工作台,机架一侧设有电机,电机输出端控制连接设有第一转动轮,第一转动轮左侧对应设有第二转动轮,第一转动轮与第二转动轮之间连接设有砂带,位于第一转动轮与第二转动轮中部设有气缸,气缸底部连接设有升降台,升降台底部两端分别对应设有压头,压头分别位于砂带上部,工作台上方位于两端压头之间设有夹具,机架位于第一转动轮与第二转动轮之间设有加湿装置。At present, a Chinese patent with publication number CN 209095235 U discloses a wire drawing machine, which includes a base, a frame and a workbench are arranged above the base, a motor is arranged on one side of the frame, and a first control connection at the output end of the motor is provided. The rotating wheel, the left side of the first rotating wheel is correspondingly provided with a second rotating wheel, an abrasive belt is connected between the first rotating wheel and the second rotating wheel, and a cylinder is arranged in the middle of the first rotating wheel and the second rotating wheel, the cylinder is The bottom is connected with a lifting table, the bottom ends of the lifting table are respectively provided with pressure heads, the pressure heads are respectively located on the upper part of the abrasive belt, the upper part of the worktable is located between the two ends of the pressure heads with a clamp, and the frame is located between the first rotating wheel and the second wheel. A humidification device is arranged between the two rotating wheels.
这种拉丝机虽然能够达到湿拉丝的目的,其结构简单,值得广泛推广,但是:这种拉丝机在工作效率方面仍有待提高,目前传统的拉丝机设备,更换上料辊上的钢丝原料时,需要等到当前设备上的工作完成后才能交进行更换,效率低下,花费的时间较长。Although this kind of wire drawing machine can achieve the purpose of wet wire drawing, its structure is simple, and it is worthy of widespread promotion, but: this kind of wire drawing machine still needs to be improved in terms of work efficiency. , it needs to wait until the work on the current equipment is completed before handing over for replacement, which is inefficient and takes a long time.
实用新型内容Utility model content
针对上述情况,为克服现有技术之缺陷,本实用新型之目的在于提供,其具有的优点。In view of the above situation, in order to overcome the defects of the prior art, the purpose of the present invention is to provide the advantages it has.
本实用新型的上述技术目的是通过以下技术方案得以实现的:The above-mentioned technical purpose of the present utility model is achieved through the following technical solutions:
一种新型拉丝机,包括上料辊、下料辊、机架底座,所述上料辊、下料辊分别设于机架底座顶部的两侧,所述上料辊的底部设有第一快速更换装置,所述第一快速更换装置包括固定连接于上料辊底部的旋转盘、转动连接于旋转盘底部的活动盘、设于活动盘底部的输送块,所述输送块的底部设有用于驱动输送块滑动的运输机构,所述运输机构顶部的另一侧设有与第一快速更换装置结构相同的第二快速更换装置,所述旋转盘的顶部固定连接有凸起的连接块,所述旋转盘嵌入在连接块的顶部,所述旋转盘顶部的外侧固定连接有将上料辊卡紧的锁紧块。A new type of wire drawing machine includes a feeding roller, a feeding roller and a frame base, the feeding roller and the feeding roller are respectively arranged on both sides of the top of the frame base, and the bottom of the feeding roller is provided with a first A quick-change device, the first quick-change device includes a rotary disc fixedly connected to the bottom of the feeding roller, a movable disc rotatably connected to the bottom of the rotary disc, and a conveying block arranged at the bottom of the movable disc, and the bottom of the conveying block is provided with a For the transport mechanism that drives the transport block to slide, the other side of the top of the transport mechanism is provided with a second quick-change device with the same structure as the first quick-change device, and a raised connection block is fixedly connected to the top of the rotating disk. The rotating disk is embedded on the top of the connecting block, and the outer side of the top of the rotating disk is fixedly connected with a locking block for clamping the feeding roller.
通过采用上述技术方案,通过第一快速更换装置与第二快速更换装置的配合,能够在其中一台上料辊进行工作时,直接对一侧的另一台上料辊进行装配工作,不同于传统的拉丝机,需要在上料辊工作完成时才能开始装配新的上料辊或是重新开始卷绕未处理的钢丝,能够大幅度减少作业时需要安装的额外时间,当其中一台上料辊工作完成后,直接通过运输机构进行运输,将另一台装备好的上料辊运输到工位上,旋转盘用于连接活动盘与上料辊,同时能够跟随上料辊进行同步转动,活动盘固定在输送块上,跟随输送块在运输机构上进行滑动。By adopting the above technical solution, through the cooperation of the first quick-change device and the second quick-change device, when one of the feeding rollers is working, the other feeding roller on one side can be directly assembled, which is different from the The traditional wire drawing machine needs to start assembling a new feeding roller or restart the winding of the untreated steel wire when the feeding roller work is completed, which can greatly reduce the extra time required for installation during the operation. After the roller work is completed, it is directly transported through the transport mechanism, and another equipped feeding roller is transported to the station. The rotating disc is used to connect the movable disc and the feeding roller, and can follow the feeding roller to rotate synchronously. The movable disc is fixed on the conveying block and slides on the conveying mechanism following the conveying block.
进一步设置:所述运输机构包括设于输送块底部的输送轨道、安装于输送轨道顶部的丝杆、安装于丝杆一端的联轴器及设于联轴器远离丝杆一端的电机,所述第一快速更换装置、第二快速更换装置之间设有用于连接两者的联动杆,所述联动杆固定在输送块之间。Further setting: the transport mechanism includes a conveying track arranged at the bottom of the conveying block, a screw rod installed on the top of the conveying track, a coupling installed at one end of the screw rod, and a motor arranged at one end of the coupling away from the screw rod. A linkage rod for connecting the two is provided between the first quick-change device and the second quick-change device, and the linkage rod is fixed between the conveying blocks.
通过采用上述技术方案,通过电机驱动丝杆的方式,从而驱动输送块进行滑动,联动杆用于保证两组输送块进行同步运动,方便进行工位的切换。By adopting the above technical scheme, the motor drives the screw rod to drive the conveying block to slide, and the linkage rod is used to ensure the synchronous movement of the two groups of conveying blocks, which facilitates the switching of the stations.
进一步设置:所述上料辊与下料辊之间设有拉丝装置,所述拉丝装置包括固定连接于机架底座顶部的拉丝支架、设于拉丝支架顶部一侧的第一挤压辊、设于拉丝支架顶部另一侧的第二挤压辊,所述第一挤压辊、第二挤压辊分别转动连接设置在拉丝支架的两端。Further setting: a wire drawing device is arranged between the feeding roller and the feeding roller, and the wire drawing device includes a wire drawing bracket fixedly connected to the top of the frame base, a first squeezing roller arranged on one side of the top of the wire drawing bracket, and a device. The second squeezing roller on the other side of the top of the wire drawing bracket, the first squeezing roller and the second squeezing roller are respectively rotatably connected and arranged at both ends of the wire drawing frame.
通过采用上述技术方案,拉丝装置由两组挤压辊组成,通过挤压辊挤压的方式,实现对钢丝的拉拔,此种拉拔方式简单快捷,能够有效地对钢丝进行挤压,从而实现拉拔的效果,两组挤压辊配合挤压,穿过挤压辊中间的钢丝能够减少其圆径。By adopting the above technical solution, the wire drawing device is composed of two groups of squeezing rollers, and the steel wire can be drawn by means of squeezing by the squeezing rollers. This drawing method is simple and fast, and can effectively squeeze the steel wire, thereby To achieve the effect of drawing, the two groups of extrusion rollers cooperate to extrude, and the steel wire passing through the middle of the extrusion rollers can reduce its circular diameter.
进一步设置:所述第一挤压辊处设有第一调节装置,所述第一调节装置包括固定连接于拉丝支架上的调节支架、滑动连接于调节支架上的调节块、固定连接于调节块一端的调节板及设于调节板上的调节螺钉,所述调节支架的顶部固定连接有固定板,所述调节螺钉贯穿调节板与固定板设置,所述第二挤压辊处设有与第一调节装置结构相同的第二调节装置。Further setting: a first adjustment device is provided at the first squeeze roller, and the first adjustment device includes an adjustment bracket fixedly connected to the wire drawing bracket, an adjustment block slidably connected to the adjustment bracket, and a fixed connection to the adjustment block. An adjustment plate at one end and an adjustment screw arranged on the adjustment plate, the top of the adjustment bracket is fixedly connected with a fixing plate, the adjustment screw is arranged through the adjustment plate and the fixing plate, and the second squeezing roller is provided with the first and second squeeze rollers. A second adjusting device with the same structure as the adjusting device.
通过采用上述技术方案,第一调节装置和第二调节装置的设置能够调节两组挤压辊之间的间距,从而根据需求调节对钢丝的拉拔程度,调节螺钉可带动调节板前后活动,由于调节板与调节块固定连接,因而调节块会带动挤压辊前后活动,以此达到调节间距的目的。By adopting the above technical solution, the arrangement of the first adjusting device and the second adjusting device can adjust the distance between the two groups of squeezing rollers, so as to adjust the drawing degree of the steel wire according to the demand, and the adjusting screw can drive the adjusting plate to move back and forth. The adjusting plate is fixedly connected with the adjusting block, so the adjusting block will drive the squeezing roller to move back and forth, so as to achieve the purpose of adjusting the spacing.
进一步设置:所述固定板与调节板之间设有套设在调节螺钉外部的挤压弹簧。Further arrangement: a compression spring sleeved on the outside of the adjusting screw is arranged between the fixing plate and the adjusting plate.
通过采用上述技术方案,挤压弹簧用于锁紧调节块的位置,保持调节板的相对松紧程度。By adopting the above technical solution, the compression spring is used to lock the position of the adjustment block and maintain the relative tightness of the adjustment plate.
进一步设置:所述拉丝装置设有多组,多组所述拉丝装置沿机架底座有序间隔分布。Further arrangement: the wire drawing devices are provided with multiple groups, and the multiple groups of the wire drawing devices are distributed in an orderly interval along the frame base.
通过采用上述技术方案,多组拉丝装置可设置成不同的间距大小,以实现将钢丝进行逐步压整的过程。By adopting the above technical solution, multiple sets of wire drawing devices can be set with different spacings, so as to realize the process of gradually pressing and aligning the steel wire.
综上所述,本实用新型具有以下有益效果:通过第一快速更换装置、第二快速更换装置,实现了不同上料辊之间的快速切换,可在上料辊工作的同时对另一上料辊进行安装或是重新缠绕未处理的钢丝,节省了大量的安装时间,从而提升了拉丝机的工作效率,通过设置第一调节装置、第二调节装置,能够根据需要快速地调节拉拔的性能,对钢丝进行不同程度、循序渐进式的拉拔作业,整个拉丝机工作效率高,结构简单,操作简易,拉拔的效果好。To sum up, the utility model has the following beneficial effects: through the first rapid replacement device and the second rapid replacement device, the rapid switching between different feeding rollers can be realized, and the other feeding rollers can be operated at the same time. It saves a lot of installation time and improves the working efficiency of the wire drawing machine. By setting the first adjusting device and the second adjusting device, the drawing can be quickly adjusted as required The wire drawing machine has high working efficiency, simple structure, easy operation and good drawing effect.
附图说明Description of drawings
此处所说明的附图是用来提供对本实用新型的进一步理解,构成本申请的一部分,但并不构成对本实用新型的不当限定,在附图中:The accompanying drawings described here are used to provide a further understanding of the present utility model and constitute a part of this application, but do not constitute an improper limitation to the present utility model. In the accompanying drawings:
图1是实施例1的整体结构示意图;Fig. 1 is the overall structure schematic diagram of embodiment 1;
图2是实施例1的正视图;Fig. 2 is the front view of embodiment 1;
图3是图1中A处的放大示意图。FIG. 3 is an enlarged schematic view of A in FIG. 1 .
图中,1、上料辊;2、下料辊;3、机架底座;4、第一快速更换装置;41、旋转盘;42、活动盘;43、输送块;5、运输机构;51、输送轨道;52、丝杆;53、联轴器; 54、电机;6、第二快速更换装置;7、连接块;8、锁紧块;9、拉丝装置;91、拉丝支架; 92、第一挤压辊;93、第二挤压辊;10、调节装置;101、调节支架;102、调节块;103、调节板;104、调节螺钉;11、固定板;12、挤压弹簧。In the figure, 1. Feeding roller; 2. Unloading roller; 3. Frame base; 4. First quick-change device; 41. Rotary disc; 42. Active disc; , conveying track; 52, screw; 53, coupling; 54, motor; 6, second quick change device; 7, connecting block; 8, locking block; 9, drawing device; 91, drawing bracket; 92, 10. Adjusting device; 101. Adjusting bracket; 102. Adjusting block; 103. Adjusting plate; 104. Adjusting screw; 11. Fixing plate; 12. Squeeze spring.
具体实施方式Detailed ways
有关本实用新型的前述及其他技术内容、特点与功效,在以下配合参考附图1至附图3对实施例的详细说明中,将可清楚的呈现。以下实施例中所提到的结构内容,均是以说明书附图为参考。The foregoing and other technical contents, features and effects of the present invention will be clearly presented in the following detailed description of the embodiments with reference to FIGS. 1 to 3 . The structural contents mentioned in the following embodiments are all referenced to the accompanying drawings.
下面将参照附图描述本实用新型的各示例性的实施例。Exemplary embodiments of the present invention will be described below with reference to the accompanying drawings.
实施例1:一种新型拉丝机,如图1、图2所示,拉丝机的底部为机架底座3,机架底座3顶部的一侧设有运输机构5,运输机构5的顶部设有第一快速更换装置4、第二快速更换装置6,运输机构5包括输送轨道51、丝杆52、联轴器53与电机54,输送轨道51横向固定在机架底座3的顶部,丝杆52固定在输送轨道51的顶部,丝杆52的一端安装有联轴器53,联轴器53远离丝杆52的一端安装有电机54,电机54固定在机架底座3顶部凸起的台面上。Embodiment 1: a new type of wire drawing machine, as shown in Figure 1 and Figure 2, the bottom of the wire drawing machine is a frame base 3, one side of the top of the frame base 3 is provided with a transport mechanism 5, and the top of the transport mechanism 5 is provided with The first quick-change device 4, the second quick-
如图1、图2所示,第一快速更换装置4包括旋转盘41、活动盘42与输送块43,输送块43套设在丝杆52的外部,电机54启动时,输送块43在丝杆52外部沿丝杆52进行移动,活动盘42固定连接于输送块43的顶部,活动盘42顶部的中心固定连接有连接块7,连接块7朝向活动盘42的顶部凸起,旋转盘41通过连接块7套设在活动盘42的顶部,从而实现于活动盘42顶部的转动。As shown in FIG. 1 and FIG. 2 , the first quick replacement device 4 includes a
如图1、图2所示,旋转盘41顶部的外沿固定连接有四组卡紧块,四组卡紧块互相配合,将上料辊1卡紧在旋转盘41的顶部,第二快速更换装置6中的结构与第一快速更换装置4中的结构相同,第一快速更换装置4中的输送块43与第二快速更换装置6中的输送块43之间固定连接有联动杆,第一快速更换装置4在运输机构5上滑动时,通过联动杆带动第二快速更换装置6进行滑动。As shown in Figures 1 and 2, four groups of clamping blocks are fixedly connected to the outer edge of the top of the
如图1、图2及图3所示,机架底座3位于运输机构5的一侧设有拉丝装置9,机架底座3上共设有五组拉丝装置9,拉丝装置9之间有序间隔分布在机架底座3的顶部,拉丝装置9包括拉丝支架91、第一挤压辊92、第二挤压辊93,且拉丝装置9内部为对称式结构。As shown in FIGS. 1 , 2 and 3 , the frame base 3 is provided with a wire drawing device 9 on one side of the transport mechanism 5 , and five sets of wire drawing devices 9 are arranged on the frame base 3 , and the wire drawing devices 9 are arranged in an orderly manner. Spaced at the top of the frame base 3 , the wire drawing device 9 includes a
如图1、图2及图3所示,拉丝支架91固定在机架底座3的顶部,且呈镜像对称分布在机架底座3的顶部,两块拉丝支架91的顶部均固定连接有调节支架101,调节支架101 的顶部及底部均设有可在调节支架101上滑动的调节块102,调节块102的一侧固定连接有调节板103,调节块102之间设有第一挤压辊92与第二挤压辊93,第一挤压辊92、第二挤压辊93分别设置在拉丝支架91顶部的两端。As shown in FIGS. 1 , 2 and 3 , the
如图3所示,拉丝支架91靠近内侧的顶部固定连接有向上凸起的固定板11,调节板103的顶部设有调节螺钉104,调节螺钉104贯穿调节板103与固定板11,调节螺钉104的外部设有挤压弹簧12,挤压弹簧12的位置被限制在固定板11与调节板103之间。As shown in FIG. 3 , the top of the
如图1、图2所示,机架底座3顶部远离运输机构5的一端设有下料辊2。As shown in Fig. 1 and Fig. 2 , a blanking
本实用新型的实施方式中,拉丝机可实现快速切换上料辊1,切换时,电机54启动,驱动丝杆52活动,输送块43向着远离工位的方向进行滑动,通过联动杆,带动了下一组输送块43到达工位处,电机54停止工作,将钢丝由上料辊1上拉出,穿过拉丝装置9并固定在下料辊2上,工作前对第一挤压辊92、第二挤压辊93之间的间距进行调节,旋转调节螺钉104,调节螺钉104挤压调节板103向前或是向后活动,如果需要缩小间距则旋紧调节螺钉104,反之则旋松调节螺钉104,可将五组拉丝装置9之间的间距调整至逐渐减少的过程,保证拉丝过程中钢丝不会突然断裂,基于其循序渐进的缓冲过程。In the embodiment of the present invention, the wire drawing machine can quickly switch the feeding roller 1. When switching, the
以上所述是结合具体实施方式对本实用新型所作的进一步详细说明,不能认定本实用新型具体实施仅局限于此;对于本实用新型所属及相关技术领域的技术人员来说,在基于本实用新型技术方案思路前提下,所作的拓展以及操作方法、数据的替换,都应当落在本实用新型保护范围之内。The above is a further detailed description of the present utility model in conjunction with the specific embodiments, and it cannot be considered that the specific implementation of the present utility model is limited to this; Under the premise of the idea of the scheme, the expansion, the replacement of the operation method and the data should all fall within the protection scope of the present invention.
Claims (6)
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| CN201922142678.4U CN211275907U (en) | 2019-12-03 | 2019-12-03 | Novel wire drawing machine |
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| CN201922142678.4U CN211275907U (en) | 2019-12-03 | 2019-12-03 | Novel wire drawing machine |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112122372A (en) * | 2020-09-11 | 2020-12-25 | 安徽慧艺线缆集团有限公司 | Cable drawing machine for producing power supply cable of hydraulic system |
| CN112246893A (en) * | 2020-10-20 | 2021-01-22 | 芜湖巨科电气设备有限公司 | Fully automatic anti-offset wire drawing equipment |
| CN112692091A (en) * | 2020-12-26 | 2021-04-23 | 铜陵有色股份铜冠电工有限公司 | Tellurium copper alloy wire continuous extrusion device and system |
| CN113770185A (en) * | 2021-09-14 | 2021-12-10 | 江苏弘亚钨钼科技有限公司 | Ten-die wire drawing machine convenient to replace wire drawing structure |
-
2019
- 2019-12-03 CN CN201922142678.4U patent/CN211275907U/en not_active Expired - Fee Related
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112122372A (en) * | 2020-09-11 | 2020-12-25 | 安徽慧艺线缆集团有限公司 | Cable drawing machine for producing power supply cable of hydraulic system |
| CN112246893A (en) * | 2020-10-20 | 2021-01-22 | 芜湖巨科电气设备有限公司 | Fully automatic anti-offset wire drawing equipment |
| CN112692091A (en) * | 2020-12-26 | 2021-04-23 | 铜陵有色股份铜冠电工有限公司 | Tellurium copper alloy wire continuous extrusion device and system |
| CN113770185A (en) * | 2021-09-14 | 2021-12-10 | 江苏弘亚钨钼科技有限公司 | Ten-die wire drawing machine convenient to replace wire drawing structure |
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