CN211262076U - An inner diameter measuring device - Google Patents
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Abstract
本实用新型公开了一种内径测量装置,可以解决现有技术无法进行法兰工件及开口较小内径较大箱体类工件的内径测量的问题,其结构简单、测量精度高;其技术方案为:包括转动连接的第一测量杆和第二测量杆,所述第一测量杆和第二测量杆的一端为测量端,另一端为读数端;所述测量端相对安装有用于与工件内壁接触的单点测头和双头测杆,所述读数端固定有百分表和与百分表相对应的调表座。
The utility model discloses an inner diameter measuring device, which can solve the problem that the prior art cannot measure the inner diameter of a flange workpiece and a box-type workpiece with a smaller opening and a larger inner diameter. The device has a simple structure and high measurement accuracy; the technical scheme is as follows: : Including the first measuring rod and the second measuring rod which are connected in rotation, one end of the first measuring rod and the second measuring rod is the measuring end, and the other end is the reading end; The single-point probe and the double-head probe are fixed on the reading end with a dial indicator and a meter adjustment seat corresponding to the dial indicator.
Description
技术领域technical field
本实用新型属于孔类零部件测量领域,尤其涉及一种内径测量装置。The utility model belongs to the field of hole component measurement, in particular to an inner diameter measurement device.
背景技术Background technique
在机械行业中,传统的孔径测量多采用游标卡尺和内径千分尺来实现指导工件的加工、衡量装配体中孔的装配精度和校正安装位置的目的,但是由于该两种测量仪器受其自身结构的限制,使用范围有限。In the machinery industry, vernier calipers and inner micrometers are often used in traditional hole diameter measurement to guide the processing of workpieces, measure the assembly accuracy of holes in the assembly, and correct the installation position. However, these two measuring instruments are limited by their own structures. , the scope of use is limited.
随着微型化和高精度技术的发展,目前国内外测量孔径的方法可分为接触式测量和非接触式测量,其中接触式测量方法有坐标机测量法和电接触法,非接触式测量法有光学法、气动法。坐标机测量法操作复杂,测杆和测头容易因为接触力而发生机械变形,造成较大的测量误差;电接触法是利用测头与孔壁接触瞬间使电路通电进行瞄准测量,测量精度低;光学法多用来测量大孔的内径,并且孔端面的毛刺及其他缺陷会影响测量精度;气动法测量不能测得任意截面的尺寸和形状误差。With the development of miniaturization and high-precision technology, the methods of measuring aperture at home and abroad can be divided into contact measurement and non-contact measurement. The contact measurement methods include coordinate machine measurement method and electrical contact method, and non-contact measurement method. There are optical method, pneumatic method. The coordinate machine measurement method is complicated to operate, and the measuring rod and the probe are prone to mechanical deformation due to the contact force, resulting in large measurement errors; the electrical contact method uses the contact between the probe and the hole wall to instantly energize the circuit for aiming measurement, and the measurement accuracy is low. ; The optical method is mostly used to measure the inner diameter of large holes, and the burrs and other defects on the end face of the hole will affect the measurement accuracy; the pneumatic method cannot measure the size and shape errors of any cross-section.
同时,发明人发现,对于法兰工件及开口较小、内径较大箱体类工件的内径测量,由于轴孔相比型腔内孔小得多,在测量型腔内孔时,普通内径百分表无法测量,三爪内径千分表也因不能伸入箱体而无法测量。At the same time, the inventor found that for the inner diameter measurement of flange workpieces and box-type workpieces with small openings and large inner diameters, since the shaft hole is much smaller than the inner hole of the cavity, when measuring the inner hole of the cavity, the ordinary inner diameter is 100%. The sub-meter cannot be measured, and the three-jaw inner diameter dial indicator cannot be measured because it cannot extend into the box.
实用新型内容Utility model content
针对现有技术存在的不足,本实用新型的目的是提供一种内径测量装置,该装置可以解决无法进行法兰工件及开口较小内径较大箱体类工件的内径测量问题,结构简单、测量精度高。In view of the deficiencies in the prior art, the purpose of the present invention is to provide an inner diameter measuring device, which can solve the problem of inability to measure the inner diameter of flanged workpieces and box-like workpieces with smaller openings and larger inner diameters, and has a simple structure and high measurement efficiency. High precision.
为了实现上述目的,本实用新型是通过如下的技术方案来实现:In order to achieve the above object, the present invention is realized through the following technical solutions:
本实用新型的实施例提供了一种内径测量装置,包括转动连接的第一测量杆和第二测量杆,所述第一测量杆和第二测量杆的一端为测量端,另一端为读数端;所述测量端相对安装有用于与工件内壁接触的单点测头和双头测杆,所述读数端固定有百分表和与百分表相对应的调表座。An embodiment of the present invention provides an inner diameter measuring device, comprising a first measuring rod and a second measuring rod that are rotatably connected, one end of the first measuring rod and the second measuring rod is a measuring end, and the other end is a reading end The measuring end is oppositely installed with a single-point measuring head and a double-head measuring rod for contacting with the inner wall of the workpiece, and the reading end is fixed with a dial indicator and a meter adjustment seat corresponding to the dial indicator.
进一步的,所述单点测头具有一个测头,双头测杆具有两个测头;双头测杆的两个测头的对称线与单点测头的轴线垂直,且在同一平面。Further, the single-point probe has one probe, and the double-end probe has two probes; the symmetry lines of the two probes of the double-end probe are perpendicular to the axis of the single-point probe and are on the same plane.
进一步的,所述测头为球形测头或半球形测头。Further, the probe is a spherical probe or a hemispherical probe.
进一步的,所述第一测量杆和第二测量杆分别为异形结构,二者安装后形成关于水平线的对称结构。Further, the first measuring rod and the second measuring rod are respectively special-shaped structures, and after the two are installed, they form a symmetrical structure with respect to the horizontal line.
进一步的,所述百分表与第一测量杆垂直固定,所述调表座与第二测量杆相连,且调表座的高度可调。Further, the dial indicator is vertically fixed with the first measuring rod, the meter adjusting seat is connected with the second measuring rod, and the height of the adjusting meter seat is adjustable.
进一步的,所述调表座一侧设有与第二测量杆相连的限位杆。Further, a limit rod connected to the second measuring rod is provided on one side of the meter adjustment base.
进一步的,所述限位杆的高度大于调表座的最大高度。Further, the height of the limit rod is greater than the maximum height of the meter seat.
进一步的,所述第一测量杆和第二测量杆相背一侧分别开设有凹槽。Further, the opposite sides of the first measuring rod and the second measuring rod are respectively provided with grooves.
进一步的,所述第一测量杆和第二测量杆在设定长度位置通过销轴连接。Further, the first measuring rod and the second measuring rod are connected by a pin at a set length position.
所述内径测量装置的测量原理为:The measuring principle of the inner diameter measuring device is:
预先加工与待测工件内壁孔尺寸相同的标准件,选择合适的单点测头和双头测杆;将第一测量杆和第二测量杆调整至水平状态;用标准件调整百分表的零位,调整调表座至设定高度,使百分表的指针停在零位;Pre-process the standard parts with the same size as the inner wall hole of the workpiece to be measured, select the appropriate single-point probe and double-head probe; adjust the first and second measuring rods to the horizontal state; use the standard parts to adjust the dial indicator Zero position, adjust the meter seat to the set height, so that the pointer of the dial indicator stops at the zero position;
测量工件时,在第一测量杆和第二测量杆的读数端装上橡皮筋,第一测量杆和第二测量杆在橡皮筋的拉力下转动;第一测量杆和第二测量杆的测量端张开,双头测杆、单点测头紧密接触工件内孔壁;百分表的数值变化即为工件与标准件之间的尺寸差。When measuring the workpiece, a rubber band is installed on the reading ends of the first measuring rod and the second measuring rod, and the first measuring rod and the second measuring rod are rotated under the tension of the rubber band; the measurement of the first measuring rod and the second measuring rod When the ends are opened, the double-headed probe and the single-point probe are in close contact with the inner hole wall of the workpiece; the numerical change of the dial indicator is the size difference between the workpiece and the standard part.
上述本实用新型的实施例的有益效果如下:The beneficial effects of the above-mentioned embodiments of the present utility model are as follows:
(1)本实用新型的一个或多个实施方式通过第一测量杆、第二测量杆以及百分表的配合可以将测头的变化同步反映至位于工件外的读数端,通过读数端百分表数值的变化实现内径的测量,测量效率高;(1) One or more embodiments of the present invention can synchronously reflect the change of the probe to the reading end located outside the workpiece through the cooperation of the first measuring rod, the second measuring rod and the dial indicator. The change of the table value realizes the measurement of the inner diameter, and the measurement efficiency is high;
(2)本实用新型的一个或多个实施方式测量时,测头与被测工件的内壁实现点接触,减少内壁为曲面时造成的测量误差,测量精度高;(2) When measuring in one or more embodiments of the present invention, the probe and the inner wall of the workpiece to be measured achieve point contact, reducing the measurement error caused when the inner wall is a curved surface, and the measurement accuracy is high;
(3)本实用新型的一个或多个实施方式结构简单、操作方便、方便组装和拆卸;根据内径大小,可以选择更换尺寸合适的测量头,测量范围广。(3) One or more embodiments of the present invention are simple in structure, easy to operate, and easy to assemble and disassemble; according to the size of the inner diameter, a measuring head with a suitable size can be selected and replaced, and the measuring range is wide.
附图说明Description of drawings
构成本实用新型的一部分的说明书附图用来提供对本实用新型的进一步理解,本实用新型的示意性实施例及其说明用于解释本实用新型,并不构成对本实用新型的不当限定。The accompanying drawings, which constitute a part of the present invention, are used to provide further understanding of the present invention, and the schematic embodiments and descriptions of the present invention are used to explain the present invention, and do not constitute an improper limitation of the present invention.
图1是本实用新型根据一个或多个实施方式的结构示意图;1 is a schematic structural diagram of the present invention according to one or more embodiments;
图2是本实用新型根据一个或多个实施方式的使用状态侧视图;2 is a side view of the present invention in use according to one or more embodiments;
图3是本实用新型根据一个或多个实施方式的使用状态主视图;3 is a front view of the present utility model in use according to one or more embodiments;
其中,1、百分表,2、第一测量杆,3、橡皮筋,4、限位杆,5、调表座,6、第二测量杆,7、销轴,8、双头测杆,9、单点测头,10、箱盖,11、箱体,12、凹槽。Among them, 1, dial indicator, 2, first measuring rod, 3, rubber band, 4, limit rod, 5, meter adjustment seat, 6, second measuring rod, 7, pin shaft, 8, double-ended measuring rod , 9, single-point probe, 10, box cover, 11, box, 12, groove.
具体实施方式Detailed ways
应该指出,以下详细说明都是例示性的,旨在对本申请提供进一步的说明。除非另有指明,本文使用的所有技术和科学术语具有与本申请所属技术领域的普通技术人员通常理解的相同含义。It should be noted that the following detailed description is exemplary and intended to provide further explanation of the application. Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application belongs.
需要注意的是,这里所使用的术语仅是为了描述具体实施方式,而非意图限制根据本申请的示例性实施方式。如在这里所使用的,除非上下文另外明确指出,否则单数形式也意图包括复数形式,此外,还应当理解的是,当在本说明书中使用术语“包含”和/或“包括”时,其指明存在特征、步骤、操作、器件、组件和/或它们的组合;It should be noted that the terminology used herein is for the purpose of describing specific embodiments only, and is not intended to limit the exemplary embodiments according to the present application. As used herein, unless the context clearly dictates otherwise, the singular is intended to include the plural as well, furthermore, it is to be understood that when the terms "comprising" and/or "including" are used in this specification, it indicates that the presence of features, steps, operations, devices, components and/or combinations thereof;
为了方便叙述,本申请中如果出现“上”、“下”、“左”“右”字样,仅表示与附图本身的上、下、左、右方向一致,并不对结构起限定作用,仅仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的设备或元件必须具有特定的方位,以特定的方位构造和操作,因此不能理解为对本申请的限制。此外,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性。For the convenience of description, if the words "up", "down", "left" and "right" appear in this application, it only means that the directions of up, down, left and right are consistent with the drawings themselves, and do not limit the structure. It is for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation on the present application. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed to indicate or imply relative importance.
术语解释部分:本申请中的术语“安装”、“相连”、“连接”、“固定”等术语应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或为一体;可以是直接连接,也可以是通过中间媒介间接相连,可以是两个元件内部连接,或者两个元件的相互作用关系,对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本实用新型的具体含义。Terminology explanation part: Terms such as "installation", "connection", "connection", "fixation" in this application should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integrated; It is a direct connection, or an indirect connection through an intermediate medium, an internal connection between two elements, or an interaction relationship between the two elements. The specific meaning of the new type.
实施例一:Example 1:
本实施例提供了一种内径测量装置,如图1所示,包括百分表1、第一测量杆2、第二测量杆6、调表座5、限位杆4、双头测杆8和单点测头9,其中,第一测量杆2、第二测量杆6的一端为测量端,另一端为读数端。所述第一测量杆2和第二测量杆6转动连接,百分表1、调表座5安装在第一测量杆2和第二测量杆6的读数端,双头测杆8和单点测头9安装在第一测量杆2和第二测量杆6的测量端。This embodiment provides an inner diameter measuring device, as shown in FIG. 1 , including a
在本实施例中,第一测量杆2和第二测量杆6在设定长度位置通过销轴7连接,第一测量杆2和第二测量杆6可绕销轴7转动。第一测量杆2和第二测量杆6的连接点位置根据安装于测量端、读数端的部件重量而定,销轴7的安装位置要使测量端、读数端保持平衡。根据待测量工件的内径大小,可以选择更换尺寸合适的双头测杆8和单点测头9,测量范围广。In this embodiment, the
所述第一测量杆2和第二测量杆6分别为异形结构,二者安装后形成关于水平线的对称结构。在本实施例中,第一测量杆2从测量端至读数端依次设置第一水平段、第一倾斜段、第二水平段、第二倾斜段和第三水平段,且所述第一倾斜段向下倾斜,第二倾斜段向上倾斜。第二测量杆6从测量端至读数端依次设置第四水平段、第三倾斜段、第五水平段、第四倾斜段和第六水平段,其中,第三倾斜段向上倾斜,第四倾斜段向下倾斜。The
初始状态下(未使用状态),第二水平段与第五水平段相互平行,第一倾斜段与第三倾斜段关于第二水平段、第五水平段对称设置,第二倾斜段与第四倾斜段关于第二水平段、第五水平段对称设置。且第一倾斜段与第三倾斜段之间的夹角小于第二倾斜段与第四倾斜段的夹角。通过设置第一倾斜段和第三倾斜段,使第一水平段与第四水平段之间形成测量空间;通过设置第二倾斜段与第四倾斜段,使第三水平段与第六水平段之间形成百分表1的调整空间。In the initial state (unused state), the second horizontal section and the fifth horizontal section are parallel to each other, the first inclined section and the third inclined section are symmetrically arranged with respect to the second horizontal section and the fifth horizontal section, and the second inclined section and the fourth horizontal section are arranged symmetrically. The inclined sections are symmetrically arranged with respect to the second horizontal section and the fifth horizontal section. And the included angle between the first inclined section and the third inclined section is smaller than the included angle between the second inclined section and the fourth inclined section. By setting the first inclined section and the third inclined section, a measurement space is formed between the first horizontal section and the fourth horizontal section; by setting the second inclined section and the fourth inclined section, the third horizontal section and the sixth horizontal section are formed. The adjustment space of the
可以理解的,在其他实施例中,第一测量杆2和第二测量杆6也可以为其他异形结构,只要满足在一端形成测量空间,另一端形成调整空间即可。It can be understood that, in other embodiments, the
所述单点测头9垂直固定于第一测量杆2的第一水平段,单点测头9与第一测量杆2可以为螺纹连接、螺栓连接或其他连接方式。在本实施例中,单点测头9包括一个球形测头和与球形测头连接为一体的测头主体,所述球形测头位于第一测量杆2外侧。可以理解的,在其他实施例中,单点测头9的测头也可以为半球形测头。在本实施例中,所述测头主体为圆柱体。可以理解的,在其他实施例中,测头主体也可以为长方体或其他结构,只要能够支撑球形测头即可。The single-
双头测杆8固定于第二测量杆6的第四水平段,双头测杆8与第二测量杆6可以为螺纹连接、螺栓连接或其他连接方式。在本实施例中,双头测杆8具有两个球形测头和一个T型主体,T型主体的两端分别固定一个球形测头。所述球形测头固定于第二测量杆6外侧。通过设置球形测头,使测量时与工件内壁形成点接触,减少内壁为曲面时造成的测量误差。可以理解的,在其他实施例中,双头测杆8的测头也可以为半球形测头。在本实施例中,所述T型主体由相互垂直的圆杆组成。可以理解的,在其他实施例中,T型主体也可以由相互垂直的方杆组成。The double-ended
双头测杆8的两个球形测头的对称线与单点测头9的轴线垂直,且在同一平面,即单点测头9的轴线垂直平分两个球形测头的对称线。The line of symmetry of the two spherical probes of the double-ended
所述百分表1穿过第一测量杆2的第三水平段并与之固定,百分表1的读数端位于第一测量杆2的外侧。第二测量杆6的第六水平段上表面(靠近第一测量杆2的一侧)安装调表座5,且所述调表座5与第六水平段垂直。在本实施例中,调表表5的一端与第一测量杆2螺纹连接,以方便调节调表座5的高度。调表座5能够通过调整百分表1伸缩的多少来调整量程。The
调表座5一侧设有与第六水平段垂直固定的限位杆4,且所述限位杆4的高度大于调表座5的最大高度。通过设置限位杆4防止由于百分表1的表头压缩过多导致百分表1损坏失灵。A
所述第一测量杆2的第三水平段上表面靠近端部位置开设有凹槽12,第二测量杆6的第六水平段下表面靠近端部位置开设有凹槽12,且两个凹槽12的位置对应。所述凹槽12沿第一测量杆2、第二测量杆6宽度方向开设,用于在使用时卡入橡皮筋3,使第一测量杆2和第二测量杆6的角度改变。The upper surface of the third horizontal section of the
本实施例能够实现法兰工件及开口较小、内径较大箱体类工件的内径测量,结构简单、测量精度高。This embodiment can realize the inner diameter measurement of flange workpieces and box-like workpieces with smaller openings and larger inner diameters, with simple structure and high measurement accuracy.
本实施例内径测量装置采用相对测量法,具体的测量过程为:The inner diameter measurement device of the present embodiment adopts the relative measurement method, and the specific measurement process is:
在测量前先加工一个与所测孔尺寸相同的标准件,选择合适的单点测头9和双头测杆8。调整时首先保证第一测量杆2的第二水平段和第二测量杆6的第五水平段之间的夹角为零,双头测杆8的两个球形测头的对称线与单点测头9的轴线垂直,且在同一平面。Before measuring, process a standard part with the same size as the hole to be measured, and select the appropriate single-
然后用标准件调整好百分表1的零位,将调表座5的高度调整合适,使百分表1的指针停在零位。根据三点定圆原理,三个触点可以确定圆的直径大小。Then use the standard parts to adjust the zero position of the
在实际测量工件内径时,如图2和图3所示,工件包括箱体11和箱盖10,箱体11和箱盖10之间形成内孔壁。在第一测量杆2和第二测量杆6的读数端凹槽12内装上橡皮筋3,第一测量杆2和第二测量杆6在橡皮筋3的拉力下绕销轴7转动。第一测量杆2和第二测量杆6的测量端张开,双头测杆8的两球形测头与单点测头9会紧密接触工件内孔壁。百分表1的数值变化即为工件与标准件之间的尺寸差,只要这个差值在内孔公差范围内,即可保证所测工件内径合格。When actually measuring the inner diameter of the workpiece, as shown in FIGS. 2 and 3 , the workpiece includes a
以上所述仅为本申请的优选实施例而已,并不用于限制本申请,对于本领域的技术人员来说,本申请可以有各种更改和变化。凡在本申请的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本申请的保护范围之内。The above descriptions are only preferred embodiments of the present application, and are not intended to limit the present application. For those skilled in the art, the present application may have various modifications and changes. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of this application shall be included within the protection scope of this application.
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN111238340A (en) * | 2020-03-18 | 2020-06-05 | 山东大学 | Inner diameter measuring device and method |
| CN112067299A (en) * | 2020-09-11 | 2020-12-11 | 中国航发沈阳黎明航空发动机有限责任公司 | Pipe insertion amount measuring device for aeroengine |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN111238340A (en) * | 2020-03-18 | 2020-06-05 | 山东大学 | Inner diameter measuring device and method |
| CN112067299A (en) * | 2020-09-11 | 2020-12-11 | 中国航发沈阳黎明航空发动机有限责任公司 | Pipe insertion amount measuring device for aeroengine |
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