CN211241144U - Rubber picker working head - Google Patents
Rubber picker working head Download PDFInfo
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- CN211241144U CN211241144U CN201921352661.5U CN201921352661U CN211241144U CN 211241144 U CN211241144 U CN 211241144U CN 201921352661 U CN201921352661 U CN 201921352661U CN 211241144 U CN211241144 U CN 211241144U
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- 229920001971 elastomer Polymers 0.000 title claims abstract description 85
- 238000005520 cutting process Methods 0.000 claims abstract description 139
- 239000003292 glue Substances 0.000 claims description 31
- 238000005065 mining Methods 0.000 claims description 24
- 238000005452 bending Methods 0.000 claims description 18
- 244000043261 Hevea brasiliensis Species 0.000 description 30
- 210000003128 head Anatomy 0.000 description 30
- 238000000034 method Methods 0.000 description 20
- 238000009434 installation Methods 0.000 description 11
- 229920000126 latex Polymers 0.000 description 10
- 239000004816 latex Substances 0.000 description 9
- 229920003052 natural elastomer Polymers 0.000 description 6
- 229920001194 natural rubber Polymers 0.000 description 6
- 230000005540 biological transmission Effects 0.000 description 3
- 230000004438 eyesight Effects 0.000 description 3
- 239000008267 milk Substances 0.000 description 3
- 210000004080 milk Anatomy 0.000 description 3
- 239000002994 raw material Substances 0.000 description 3
- 238000010078 rubber harvesting Methods 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 235000013336 milk Nutrition 0.000 description 2
- 229920006173 natural rubber latex Polymers 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 208000003464 asthenopia Diseases 0.000 description 1
- 239000003245 coal Substances 0.000 description 1
- 230000007123 defense Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 238000000605 extraction Methods 0.000 description 1
- 238000003306 harvesting Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 230000000877 morphologic effect Effects 0.000 description 1
- 238000010090 natural rubber production Methods 0.000 description 1
- 239000003921 oil Substances 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
- 239000002023 wood Substances 0.000 description 1
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Abstract
本实用新型公开了采胶机工作头,包括基座、输出轴,所述输出轴可转动地穿设于所述基座,所述输出轴的下端固接有切削树皮刀,所述基座设有支撑块和螺纹连接件,所述螺纹连接件使所述支撑块与所述基座相互抵紧而实现固接,所述支撑块比所述切削树皮刀更靠近于所述采胶机工作头的前进方向,所述支撑块与所述基座的相对位置可调,所述支撑块可沿所述输出轴的轴向调节位置,所述支撑块的下端处于所述切削树皮刀的切削面以下,所述支撑块的下端与所述切削树皮刀的切削面的间距在3mm以下。支撑块使得切削树皮刀对“割线”区域的削入角度更为恰当,起到精准切削“割线”的作用。
The utility model discloses a working head of a rubber picking machine, comprising a base and an output shaft. The output shaft is rotatably passed through the base, and a cutting bark knife is fixedly connected to the lower end of the output shaft. The seat is provided with a support block and a threaded connection piece, the threaded connection piece makes the support block and the base abut against each other to achieve fixed connection, and the support block is closer to the harvester than the bark cutter. In the forward direction of the working head of the melter, the relative position of the support block and the base can be adjusted, the position of the support block can be adjusted along the axial direction of the output shaft, and the lower end of the support block is located in the cutting tree Below the cutting surface of the dermatome, the distance between the lower end of the support block and the cutting surface of the bark cutter is 3 mm or less. The support block makes the cutting angle of the bark knife to the "secant" area more appropriate, and plays the role of accurately cutting the "secant".
Description
技术领域technical field
本实用新型涉及天然橡胶采胶技术领域,具体涉及一种采胶机工作头。The utility model relates to the technical field of natural rubber rubber mining, in particular to a working head of a rubber mining machine.
背景技术Background technique
天然橡胶与钢铁、石油、煤炭并称四大工业原料,是国民经济发展的重要原材料和国防事业的重要战略物资和工业原料。Natural rubber, together with steel, oil and coal, is called the four major industrial raw materials. It is an important raw material for national economic development and an important strategic material and industrial raw material for national defense.
参考图8,天然橡胶需要通过采胶机工作头切削橡胶树的树皮来获得,在每一次切削树皮的过程中,采胶工人需持采胶机工作头沿树皮的周面倾斜朝下(或倾斜朝上)削去约半周树皮(切削平面倾斜朝下),该沿树皮的周面倾斜朝下(或倾斜朝上)的每一次切削而形成的弧形切削区域(切削面朝上)称为“割线”,“割线”区域为出胶区域。经过沿橡胶树的“割线”进行多次切削以后,橡胶树表面形成一个被刨去树皮的裸露区域(朝侧向),该区域称为“割面”。Referring to Figure 8, natural rubber needs to be obtained by cutting the bark of the rubber tree by the working head of the rubber picking machine. In each process of cutting the bark, the rubber picking worker needs to hold the working head of the rubber picking machine inclined downward along the peripheral surface of the bark. (or sloping upwards) to cut off about half of the bark (the cutting plane is sloping downwards), and the arc-shaped cutting area (cutting surface) formed by each cutting along the circumferential surface of the bark sloping downwards (or sloping upwards) upward) is called "secant line", and the "secant line" area is the glue-out area. After multiple cuts along the "secant" of the rubber tree, the surface of the rubber tree forms a bare area (towards the side) from which the bark is planed, this area is called the "cut surface".
对橡胶树每一次的切削的轴向深度(即每次沿“割线”所切削的轴向深度)会直接影响橡胶树的出胶量及橡胶树的生长周期,若每一次的轴向深度过大,则会导致橡胶树的树材浪费,导致后续需要给与橡胶树更长的生长时间,才能让橡胶树长出新的树皮以供再次采胶。若每一次的切削的轴向深度过小,则会导致该新切割而成的“割线”区域的出胶量过低,导致采胶效率低下。The axial depth of each cutting of the rubber tree (that is, the axial depth of each cut along the "secant line") will directly affect the rubber output of the rubber tree and the growth cycle of the rubber tree. If the axial depth of each time is too large, It will lead to waste of rubber tree wood, resulting in the need to give the rubber tree a longer growth time in order to allow the rubber tree to grow new bark for rubber harvesting again. If the axial depth of each cut is too small, the amount of glue in the newly cut "secant" area will be too low, resulting in low glue extraction efficiency.
传统采胶技术操作要求高,不容易学习掌握。割出符合天然橡胶采胶要求的高质量“割线”(达到一级采胶工人技术水平的),需要较长时间的学习及实操,甚至需要一到两年的时间,这是传统采胶技术的一道硬伤。The traditional rubber picking technology has high operational requirements and is not easy to learn and master. Cutting high-quality "secant lines" that meet the requirements of natural rubber rubber mining (reaching the technical level of first-class rubber mining workers) requires a long time of learning and practical operation, even one to two years. This is the traditional mining method. A flaw in glue technology.
发明内容SUMMARY OF THE INVENTION
为了克服现有技术的不足,本实用新型的目的在于提供一种采胶机工作头,其能够精准控制切削树皮过程中的轴向切削深度,从而提高切削效率,以及降低操作难度。In order to overcome the deficiencies of the prior art, the purpose of the present invention is to provide a working head of a rubber picking machine, which can precisely control the axial cutting depth in the process of cutting bark, thereby improving cutting efficiency and reducing operation difficulty.
本实用新型的目的采用如下技术方案实现:The purpose of this utility model adopts following technical scheme to realize:
采胶机工作头,包括基座、输出轴,所述输出轴可转动地穿设于所述基座,所述输出轴的下端固接有切削树皮刀,所述基座设有支撑块和螺纹连接件,所述螺纹连接件使所述支撑块与所述基座相互抵紧而实现固接,所述支撑块比所述切削树皮刀更靠近于所述采胶机工作头的前进方向,所述支撑块与所述基座的相对位置可调,所述支撑块可沿所述输出轴的轴向调节位置,所述支撑块的下端处于所述切削树皮刀的切削面以下,所述支撑块的下端与所述切削树皮刀的切削面的间距在3mm以下。The working head of the rubber picking machine includes a base and an output shaft, the output shaft is rotatably passed through the base, the lower end of the output shaft is fixed with a cutting bark knife, and the base is provided with a support block and a threaded connector, the threaded connector makes the support block and the base abut against each other to achieve fixed connection, and the support block is closer to the working head of the rubber mining machine than the cutting bark knife. In the forward direction, the relative position of the support block and the base can be adjusted, the position of the support block can be adjusted along the axial direction of the output shaft, and the lower end of the support block is located on the cutting surface of the bark cutter Hereinafter, the distance between the lower end of the support block and the cutting surface of the bark cutter is 3 mm or less.
具体地,所述支撑块包括后支撑块,所述后支撑块设有第一长孔,所述第一长孔沿所述输出轴的轴向设置,所述第一长孔供至少两个所述螺纹连接件穿过,所述基座设有连接孔,所述连接孔供所述螺纹连接件穿过,所述螺纹连接件使所述后支撑块与所述基座相互抵紧而固接,当所述螺纹连接件拧松而使所述后支撑块与所述基座相互不抵紧时,所述后支撑块能沿所述输出轴的轴向相对基座滑移。Specifically, the support block includes a rear support block, the rear support block is provided with a first elongated hole, the first elongated hole is arranged along the axial direction of the output shaft, and the first elongated hole is used for at least two The threaded connector passes through, the base is provided with a connection hole, the connection hole is for the threaded connector to pass through, and the threaded connector makes the rear support block and the base press against each other to form a connection. When the threaded connector is loosened so that the rear support block and the base do not press against each other, the rear support block can slide relative to the base along the axial direction of the output shaft.
具体地,所述基座固接有安装板,所述安装板设有第二长孔,所述第二长孔供至少两个所述螺纹连接件穿过,所述支撑块包括前支撑块,所述前支撑块设有连接孔,所述连接孔供所述螺纹连接件穿过,所述螺纹连接件使所述前支撑块与所述安装板相互抵紧而固接,当所述螺纹连接件拧松而使所述前支撑块与所述安装板相互不抵紧时,所述前支撑块能沿所述输出轴的轴向相对基座滑移。Specifically, the base is fixed with a mounting plate, the mounting plate is provided with a second elongated hole, the second elongated hole allows at least two of the threaded connectors to pass through, and the support block includes a front support block , the front support block is provided with a connection hole, the connection hole is for the threaded connection piece to pass through, and the threaded connection piece makes the front support block and the mounting plate abut each other to be fixed. When the screw connection is loosened so that the front support block and the mounting plate are not pressed against each other, the front support block can slide relative to the base along the axial direction of the output shaft.
具体地,所述安装板包括横向折板,所述横向折板的边缘设有U形槽,所述采胶机工作头包括调距旋钮,所述调距旋钮设有头部和杆部,所述杆部设有限位外缘,所述头部与所述限位外缘之间的杆段设于所述U形槽内,使所述U形槽的上、下两个边缘均处于所述头部与所述限位外缘之间,所述前支撑块的上端开设有螺纹孔,所述杆部与所述螺纹孔螺纹配合,当所述螺纹连接件拧松而使所述前支撑块与所述安装板相互不抵紧时,转动所述调距旋钮能够带动所述前支撑块沿所述输出轴的轴向相对基座滑移。Specifically, the mounting plate includes a transverse folded plate, and the edge of the transverse folded plate is provided with a U-shaped groove, and the working head of the rubber mining machine includes a distance adjustment knob, and the distance adjustment knob is provided with a head and a rod portion, The rod part is provided with a limit outer edge, and the rod section between the head and the limit outer edge is set in the U-shaped groove, so that the upper and lower edges of the U-shaped groove are in the position. Between the head and the limit outer edge, a threaded hole is provided on the upper end of the front support block, and the rod part is threadedly matched with the threaded hole. When the threaded connection is loosened, the When the front support block and the mounting plate are not pressed against each other, rotating the distance adjustment knob can drive the front support block to slide relative to the base along the axial direction of the output shaft.
具体地,所述前支撑块与所述后支撑块分置于所述输出轴的两侧。Specifically, the front support block and the rear support block are located on two sides of the output shaft.
具体地,所述前支撑块的下端设有前折弯部,所述前折弯部朝左侧折弯。Specifically, the lower end of the front support block is provided with a front bending portion, and the front bending portion is bent to the left.
具体地,所述后支撑块的下端设有后折弯部,所述后折弯部朝右侧折弯。Specifically, the lower end of the rear support block is provided with a rear bending portion, and the rear bending portion is bent toward the right side.
具体地,所述前折弯部的底侧位于所述切削树皮刀的切削面之下,所述前折弯部的底侧与所述切削树皮刀的切削面的间距在3mm以下。Specifically, the bottom side of the front bent portion is located below the cutting surface of the bark cutter, and the distance between the bottom side of the front bent portion and the cutting surface of the bark cutter is less than 3 mm.
具体地,所述后折弯部的底侧位于所述切削树皮刀的切削面之下,所述后折弯部的底侧与所述切削树皮刀的切削面的间距在3mm以下。Specifically, the bottom side of the back bent portion is located below the cutting surface of the bark cutter, and the distance between the bottom side of the back bent portion and the cutting surface of the bark cutter is less than 3 mm.
具体地,所述基座固接有安装板,所述安装板设有第二长孔,所述第二长孔供至少两个所述螺纹连接件穿过,所述支撑块包括前支撑块,所述前支撑块设有连接孔,所述连接孔供所述螺纹连接件穿过,所述螺纹连接件使所述前支撑块与所述安装板相互抵紧而固接,当所述螺纹连接件拧松而使所述前支撑块与所述安装板相互不抵紧时,所述前支撑块能沿所述输出轴的轴向相对基座滑移。Specifically, the base is fixed with a mounting plate, the mounting plate is provided with a second elongated hole, the second elongated hole allows at least two of the threaded connectors to pass through, and the support block includes a front support block , the front support block is provided with a connection hole, the connection hole is for the threaded connection piece to pass through, and the threaded connection piece makes the front support block and the mounting plate abut each other to be fixed. When the screw connection is loosened so that the front support block and the mounting plate are not pressed against each other, the front support block can slide relative to the base along the axial direction of the output shaft.
相比现有技术,本实用新型的有益效果在于:Compared with the prior art, the beneficial effects of the present utility model are:
支撑块的下端处于切削树皮刀的切削面以下,支撑块的下端与切削树皮刀的切削面的间距在3mm以下,且支撑块比切削树皮刀更靠近于采胶机工作头的前进方向,使得在切削树皮刀沿“割线”行进的过程中,更靠近于前进方向的支撑块始终抵着待切削的“割线”区域,形成“支点”,也就是说,支撑块使得切削树皮刀对“割线”区域的削入角度更为恰当,而不会任切削树皮刀以较大的削入角度切削树皮,从而能够确保切削树皮刀以合适的轴向切削深度切削树皮。因而采胶工人能够大大提高其切削的效率,降低采胶工人的眼力、精力消耗,以至于新的采胶工人也能够迅速掌握切削操作,而不会伤及橡胶树,同时节省培训时间。The lower end of the support block is below the cutting surface of the cutting bark knife, the distance between the lower end of the support block and the cutting surface of the cutting bark knife is less than 3mm, and the support block is closer to the progress of the working head of the rubber picker than the cutting bark knife. direction, so that in the process of cutting the bark knife along the "secant line", the support block closer to the advancing direction always touches the "secant line" area to be cut, forming a "fulcrum", that is, the support block makes The cutting angle of the bark knife for the "secant" area is more appropriate, rather than allowing the bark knife to cut the bark with a larger cutting angle, so as to ensure that the bark knife cuts in the proper axial direction Cut the bark deeply. Therefore, the rubber pickers can greatly improve their cutting efficiency, reduce the eyesight and energy consumption of the rubber pickers, so that the new rubber pickers can quickly master the cutting operation without hurting the rubber tree, and at the same time save training time.
附图说明Description of drawings
图1为本实用新型的采胶机工作头的分解视图;Fig. 1 is the exploded view of the working head of the glue mining machine of the present invention;
图2为图1中A处的局部放大视图;Fig. 2 is the partial enlarged view of A place in Fig. 1;
图3为图1中B处的局部放大视图;Fig. 3 is a partial enlarged view at B in Fig. 1;
图4为采胶机工作头的局部视图;Figure 4 is a partial view of the working head of the rubber picking machine;
图5为刀座相关结构的俯视图;Figure 5 is a top view of the related structure of the tool holder;
图6为刀座相关结构的正视图;Figure 6 is a front view of the related structure of the tool holder;
图7为刀座相关结构的侧视图;Figure 7 is a side view of the related structure of the tool holder;
图8为橡胶树被切削后的形态视图;Figure 8 is a morphological view of the rubber tree after being cut;
图9为“阳刀”——自上往下逐层切削后的树皮状态视图;Figure 9 is a "yang knife" - a view of the bark state after cutting layer by layer from top to bottom;
图10为“阴刀”——自下往上逐层切削后的树皮状态视图。Figure 10 is a view of the bark state after "Yin Dao" - layer by layer cutting from bottom to top.
图中:1、基座;21、输出轴;211、输出齿轮;22、传动轴;221、输入齿轮;3、刀座;31、径向控深环;311、通过口;32、安装筒;321、底部安装槽;33、桥接部;331、侧部安装槽;4、切削树皮刀;41、安装部;42、刀刃;5、切削胶线刀;6、后支撑块;61、第一长孔;62、后折弯部;7、前支撑块;71、前折弯部;8、安装板;81、第二长孔;82、横向折板;83、U形槽;91、头部;92、杆部;93、限位外缘。In the figure: 1, base; 21, output shaft; 211, output gear; 22, transmission shaft; 221, input gear; 3, tool seat; 31, radial depth control ring; 311, through port; 32, installation cylinder ;321, bottom installation groove; 33, bridge part; 331, side installation groove; 4, cutting bark knife; 41, installation part; 42, blade; 5, cutting glue line knife; 6, rear support block; 61, The first long hole; 62, the rear bending part; 7, the front support block; 71, the front bending part; 8, the mounting plate; 81, the second long hole; 82, the lateral folding plate; , head; 92, stem; 93, limit outer edge.
具体实施方式Detailed ways
下面,结合附图以及具体实施方式,对本实用新型做进一步描述,需要说明的是,在不相冲突的前提下,以下描述的各实施例之间或各技术特征之间可以任意组合形成新的实施例。Hereinafter, the present invention will be further described with reference to the accompanying drawings and specific embodiments. It should be noted that, on the premise of no conflict, the embodiments or technical features described below can be combined arbitrarily to form new implementations. example.
见图1至图4,采胶机工作头,包括基座1、电机(图未示出)、输出轴21,输出轴21可转动地穿设于基座1,电机用于驱动输出轴21转动。基座1可转动地设有传动轴22,传动轴22的前端固接有输入齿轮221。输出轴21的上端固接有输出齿轮211。输出齿轮211与输入齿轮221相互配合。1 to 4 , the working head of the glue picking machine includes a base 1, a motor (not shown), and an
输出轴21的下端固接有刀座3,刀座3设有径向控深环31,径向控深环31与输出轴21同轴设置。刀座3固接有切削树皮刀4,切削树皮刀4的切削平面位于径向控深环31的底壁之下。径向控深环31处于切削树皮刀4的切削区域以外(见图5)。The lower end of the
由于刀座3设有径向控深环31,切削树皮刀4的切削平面位于径向控深环31的底壁之下,径向控深环31处于切削树皮刀4的切削区域以外,在切削树皮刀4沿“割线”对橡胶树树皮进行切削的过程中,径向控深环31的外环壁抵着“割面”,而切削树皮刀4的切削区域处于径向控深环31的环形范围以内,因而切削树皮刀4沿橡胶树树身径向的切削深度受到径向控深环31的限制,因而不会切削到“割面”。采用本实用新型的采胶机工作头切削树皮的过程中,采胶工人无需顾虑切削树皮刀4会否对“割面”区域造成伤害,因而其可以免于对径向切削深度的控制,只需使径向控深环31的外环壁抵靠于“割面”即可,因而采胶工人能够大大提高其切削的效率,以至于新的采胶工人也能够迅速掌握切削操作,而不会伤及橡胶树。Since the
具体地,刀座3包括安装筒32,安装筒32的上端与输出轴21的下端固接。安装筒32的下端开设有底部安装槽321,切削树皮刀4的中部设有安装部41,安装部41设于底部安装槽321内,以使安装部41与底部安装槽321形成配合,安装部41与安装筒32通过螺纹连接件固接。切削树皮刀4设有两段刀刃42,两段刀刃42分别位于安装部41的两侧,两段刀刃42的刃口方向相反。安装部41与底部安装槽321形成配合,使刀座3与切削树皮刀4形成有效、可靠的固接,避免切削树皮刀4与刀座3产生相对转动。Specifically, the
具体地,见图6、图7,安装筒32与径向控深环31通过桥接部33连接,桥接部33固接有切削胶线刀5,切削胶线刀5的下端处于径向控深环31的底侧以下,切削胶线刀5的切割轨迹与径向控深环31的环状轨迹相应。由于在每一次切削树皮后,“割线”的表面会分泌胶液,残留在“割线”表面的胶液会形成胶条附着于“割线”表面,该胶条长度较长,容易在下一次切削树皮的过程中,缠绕在切削树皮刀4或者输出轴21上,影响输出轴21的转动。桥接部33固接有切削胶线刀5,切削胶线刀5的下端处于径向控深环31的底侧以下,在切削树皮刀4对“割线”表面进行切削的过程中,切削胶线刀5会对在残留于“割线”表面的进行胶条切断或者切伤,这样,在切削树皮刀4对“割线”表面进行切削的过程中,被切断的胶条不会缠绕在切削树皮刀4或者输出轴21上,被切伤的胶条即使缠绕在切削树皮刀4或者输出轴21上,也极容易被拉断,继而被甩离,因而不会影响输出轴21的转动。Specifically, as shown in FIGS. 6 and 7 , the mounting
具体地,桥接部33呈“L”型,桥接部33的外侧设有侧部安装槽331,径向控深环31在侧部安装槽331的下端相应处设有通过口311,切削胶线刀5设于侧部安装槽331内,以使切削胶线刀5与侧部安装槽331形成配合,切削胶线刀5与侧部安装槽331固接。切削胶线刀5的下端穿过通过口311而局部外露于径向控深环31的底侧。切削胶线刀5设于侧部安装槽331内,切削胶线刀5的下端穿过通过口311而局部外露于径向控深环31的底侧,使得切削胶线刀5被稳固地定位,且切削胶线刀5的安装更为紧凑。Specifically, the bridging
具体地,桥接部33的数量为两个,两个桥接部33绕输出轴21的中心轴线均匀分布,两个桥接部33所设切削胶线刀5的刃口朝向相反。Specifically, the number of bridging
具体地,安装部41与安装筒32通过螺纹连接件固接。Specifically, the mounting
具体地,切削胶线刀5与侧部安装槽331通过螺纹连接件固接,以便于更换切削胶线刀5。Specifically, the cutting
具体地,刀座3通过螺纹连接件与切削树皮刀4固接,以便于更换切削树皮刀4。Specifically, the
具体地,参考图1至图4,基座1设有支撑块(参考下文后支撑块6及前支撑块7)和螺纹连接件,螺纹连接件使支撑块与基座1相互抵紧而实现固接。支撑块比切削树皮刀4更靠近于采胶机工作头的前进方向。支撑块与基座1的相对位置可调,支撑块可沿输出轴21的轴向调节位置。支撑块的下端处于切削树皮刀4的切削面以下,支撑块的下端与切削树皮刀4的切削面的间距在3mm以下。Specifically, referring to FIGS. 1 to 4 , the base 1 is provided with a support block (refer to the rear support block 6 and the
支撑块的下端处于切削树皮刀4的切削面以下,支撑块的下端与切削树皮刀4的切削面的间距在3mm以下,且支撑块比切削树皮刀4更靠近于采胶机工作头的前进方向,使得在切削树皮刀4沿“割线”行进的过程中,更靠近于前进方向的支撑块始终抵着待切削的“割线”区域,形成“支点”,也就是说,支撑块使得切削树皮刀4对“割线”区域的削入角度更为恰当,而不会任切削树皮刀4以较大的削入角度切削树皮,从而能够确保切削树皮刀4以合适的轴向切削深度切削树皮。支撑块的下端与切削树皮刀4的切削面的间距能够调节,以调节每次走刀的轴向切削深度。The lower end of the support block is below the cutting surface of the cutting bark knife 4, the distance between the lower end of the support block and the cutting surface of the cutting bark knife 4 is below 3mm, and the support block is closer to the working of the rubber picker than the cutting bark knife 4. The advancing direction of the head is such that in the process of cutting the bark knife 4 along the "secant line", the support block closer to the advancing direction always touches the "secant line" area to be cut, forming a "fulcrum", that is to say , the support block makes the cutting angle of the cutting bark knife 4 to the "secant" area more appropriate, and will not allow the cutting bark knife 4 to cut the bark with a larger cutting angle, so as to ensure that the cutting bark knife 4 cuts the bark 4 Cut the bark with the appropriate axial depth of cut. The distance between the lower end of the support block and the cutting surface of the bark cutter 4 can be adjusted to adjust the axial cutting depth of each pass.
只要事先调节好支撑块的位置,采用本实用新型的采胶机工作头切削树皮的过程中就能够确保每次走刀的合理轴向切削深度,因而采胶工人无需顾虑切削树皮刀4会否对“割线”区域造成轴向切削深度过深的切削,因而其可以免于对轴向切削深度的控制,因而采胶工人能够大大提高其切削的效率,以至于新的采胶工人也能够迅速掌握切削操作,而不会浪费橡胶树树材。As long as the position of the support block is adjusted in advance, a reasonable axial cutting depth of each pass can be ensured in the process of cutting the bark by using the working head of the rubber picking machine of the present invention, so the rubber picking worker does not need to worry about cutting the bark knife 4 Will the "secant" area cause too deep cutting in the axial cutting depth, so that it can be exempted from the control of the axial cutting depth, so the rubber picker can greatly improve the efficiency of its cutting, so that new rubber pickers can Cutting operations can also be quickly mastered without wasting rubber trees.
具体地,支撑块包括后支撑块6,由于采胶机工作头可以被往后“拉”的方式工作,后支撑块6能够在被往后“拉”的过程中起到抵着“割线”区域(形成“支点”)的作用。在采胶机工作头被往后“拉”的过程中,后支撑块6更靠近于“前进”方向。后支撑块6设有第一长孔61,第一长孔61沿输出轴21的轴向设置,第一长孔61供至少两个螺纹连接件穿过,基座1设有连接孔,连接孔供螺纹连接件穿过。螺纹连接件使后支撑块6与基座1相互抵紧而固接,当螺纹连接件拧松而使后支撑块6与基座1相互不抵紧时,后支撑块6能沿输出轴21的轴向相对基座1滑移,以调节后支撑块6的轴向位置,以调节在采胶机工作头被往后“拉”的过程中切削树皮刀4的轴向切削深度。Specifically, the support block includes a rear support block 6. Since the working head of the rubber picker can be "pulled" backward, the rear support block 6 can act against the "secant line" during the process of being "pulled" backward. ” area (forming the “fulcrum”). During the process of "pulling" the working head of the rubber picker backward, the rear support block 6 is closer to the "forward" direction. The rear support block 6 is provided with a first
具体地,基座1固接有安装板8,安装板8设有第二长孔81,第二长孔81供至少两个螺纹连接件穿过。支撑块包括前支撑块7,由于采胶机工作头可以被往前“推”的方式工作,前支撑块7能够在被往前“推”的过程中起到抵着“割线”区域(形成“支点”)的作用。在采胶机工作头被往前“推”的过程中,前支撑块7更靠近于“前进”方向。前支撑块7设有连接孔,连接孔供螺纹连接件穿过,螺纹连接件使前支撑块7与安装板8相互抵紧而固接,当螺纹连接件拧松而使前支撑块7与安装板8相互不抵紧时,前支撑块7能沿输出轴21的轴向相对基座1滑移,以调节前支撑块7的轴向位置,以调节在采胶机工作头被往前“推”的过程中切削树皮刀4的轴向切削深度。Specifically, the base 1 is fixed with a mounting plate 8 , and the mounting plate 8 is provided with a second
具体地,安装板8包括横向折板82,横向折板82的边缘设有U形槽83。采胶机工作头包括调距旋钮,调距旋钮设有头部91和杆部92,杆部92设有限位外缘93。头部91与限位外缘93之间的杆段设于U形槽83内,使U形槽83的上、下两个边缘均处于头部91与限位外缘93之间。前支撑块7的上端开设有螺纹孔,杆部92与螺纹孔螺纹配合。当螺纹连接件拧松而使前支撑块7与安装板8相互不抵紧时,转动调距旋钮能够带动前支撑块7沿输出轴21的轴向相对基座1滑移。Specifically, the mounting plate 8 includes a transverse folded
具体地,前支撑块7与后支撑块6分置于输出轴21的两侧。Specifically, the
具体地,前支撑块7的下端设有前折弯部71,前折弯部71朝左侧折弯,以适应于采胶机工作头以被往前“推”而行进的应用场景。Specifically, the lower end of the
具体地,后支撑块6的下端设有后折弯部62,后折弯部62朝右侧折弯,以适应于采胶机工作头以被往后“拉”而行进的应用场景。Specifically, the lower end of the rear support block 6 is provided with a
具体地,前折弯部71的底侧位于切削树皮刀4的切削面之下,前折弯部71的底侧与切削树皮刀4的切削面的间距在3mm以下。Specifically, the bottom side of the front
具体地,后折弯部62的底侧位于切削树皮刀4的切削面之下,后折弯部62的底侧与切削树皮刀4的切削面的间距在3mm以下。Specifically, the bottom side of the back
传统的天然橡胶采胶方法是通过人工完成的,采胶工人用采胶刀切削橡胶树的外皮和韧皮,使胶乳流出来并通过收集装置(胶杯)进行收集。目前的传统采胶方法具体操作是,半夜,采胶工人奔赴橡胶园,手握采胶刀不断作相似往复式运动,将橡胶树的外皮和韧皮一片一片切削掉,一棵树接一棵树完成。胶乳从橡胶树皮中乳管排出,沿着“割线”表面一滴接一滴流到胶杯中。经过一定时间(胶乳不再排出)后,采胶工人把每棵橡胶树上的胶杯中的胶乳收集,送往制胶厂。The traditional natural rubber picking method is done manually. The rubber picking worker cuts the outer bark and bast of the rubber tree with a rubber picking knife, so that the latex flows out and is collected by a collecting device (plastic cup). The specific operation of the current traditional rubber picking method is that in the middle of the night, the rubber picking workers rush to the rubber plantation, hold the rubber picking knife in a similar reciprocating motion, and cut the outer bark and bast of the rubber tree piece by piece, one tree after another. Finish. The latex is ducted out of the rubber tree bark and flows drop by drop into the glue cup along the "secant" surface. After a certain period of time (the latex is no longer discharged), the rubber pickers collect the latex in the rubber cup on each rubber tree and send it to the rubber factory.
为了保证采胶乳产量和采胶质量(符合天然橡胶采胶技术规范),在采胶操作中既要切削到位“够深”又不能“伤树”,还要控制好每次切削树皮的厚度(即控制好树皮的消耗量),采胶工人必须眼睛盯着刀尖、全神贯注,一刀接一刀切削树皮,在夜间长时间盯着不停运动的采胶刀刀尖,很费眼神、眼睛较累。In order to ensure the output of latex and the quality of rubber (in line with the technical specifications for natural rubber rubber), it is necessary to cut in place "deep enough" without "damaging the tree" during the rubber picking operation, and to control the thickness of the bark each time it is cut. (that is, to control the consumption of the bark), the rubber picking workers must keep their eyes on the tip of the knife and pay full attention, cutting the bark one by one, and staring at the tip of the rubber picking knife that keeps moving for a long time at night. Tired eyes.
不同的采胶频率和不同的采胶制度,要求每次采胶时的切削树皮厚度不同,一般为1.4-2.5mm。如果采胶时切削树皮厚度小于1.4mm,因为不能把堵塞乳管口上的“胶塞”去除,会影响排胶效果(就是该次采胶的胶乳产量少,经济效益差)。如果采胶时切削树皮厚度大于2.5毫米以上,那么树皮很快会切削完,因为天然橡胶胶乳的排出是靠橡胶树树皮中的乳管,没有树皮就没有天然橡胶的胶乳来源。大大降低橡胶树的经济寿命(一般为20~30年)。Different rubber picking frequencies and different rubber picking systems require different cutting bark thicknesses each time rubber picking, generally 1.4-2.5mm. If the thickness of the cutting bark is less than 1.4mm during rubber mining, because the "rubber plug" on the mouth of the latex tube cannot be removed, it will affect the rubber removal effect (that is, the latex output of this rubber mining is small and the economic benefit is poor). If the thickness of the cut bark is greater than 2.5 mm during rubber harvesting, the bark will be cut soon, because the discharge of natural rubber latex depends on the milk tube in the bark of the rubber tree. Without the bark, there is no natural rubber latex source. Greatly reduce the economic life of rubber trees (usually 20 to 30 years).
随着采胶工人年龄增大,眼睛老花、视力下降,体力下降,对采胶作业就越来越力不从心了,割“伤树”的现象越来越多,切削橡胶树皮厚度也不均匀。切削树皮太薄,达不到要求,不能把堵塞乳管口上的“胶塞”去除,影响排胶效果,该次采胶的胶乳产量少。切削树皮过厚,虽然把堵塞乳管口上的“胶塞”去除,胶乳产量保证,但超出规定。每次切削树皮厚度过多就意味着橡胶树皮快速减少,随着时间推移最后就没有树皮采胶了,就会降低橡胶树的经济寿命,给天然橡胶生产企业带来经济损失。As the age of rubber picking workers increases, their eyes become presbyopic, their vision declines, and their physical strength declines. They become more and more incapable of rubber picking operations. More and more "damaged trees" are cut, and the thickness of the rubber tree bark is uneven. The cutting bark is too thin to meet the requirements, and the "rubber plug" on the mouth of the milk pipe cannot be removed, which affects the glue removal effect, and the latex yield of this rubber harvest is small. If the bark is too thick, although the "rubber plug" on the mouth of the milk duct is removed, the output of latex is guaranteed, but it exceeds the regulations. Each time the thickness of the bark is too large, it means that the rubber bark is rapidly reduced. As time goes by, there will be no bark to collect rubber, which will reduce the economic life of the rubber tree and bring economic losses to natural rubber production enterprises.
相比现有技术,本发明的有益效果在于:Compared with the prior art, the beneficial effects of the present invention are:
在采胶过程中,在保证采胶胶乳产量前提下达到精准切削树皮(控制树皮厚度)目的,节省树皮就是延长橡胶树的经济寿命。In the process of rubber harvesting, the purpose of precise bark cutting (controlling the thickness of the bark) is achieved under the premise of ensuring the output of the rubber latex. Saving the bark is to prolong the economic life of the rubber tree.
减轻采胶工人劳动强度,提高工效,减轻采胶工人眼力负担、精力负担,降低采胶技术要求,新采胶工人培训学习时间短,较快掌握割“阳刀”高割线、“阳刀”低割线(“阳刀”即自上往下逐层切削,适于位置较低的树皮位置,如图9所示),以及割“阴刀”(“阴刀”即自下往上逐层切削,适于位置较高的树皮位置,如图10所示)等采胶技术(一般只需3-5天即可,传统胶刀学习培训时间一般为二十多天)。一机多用、性价比高。Reduce the labor intensity of rubber picking workers, improve work efficiency, reduce the burden on eyesight and energy of rubber picking workers, reduce the technical requirements for rubber picking, and shorten the training and learning time for new rubber picking workers. "Low secant line ("Yang Dao" means cutting layer by layer from top to bottom, suitable for lower bark positions, as shown in Figure 9), and cutting "Yin Dao" ("Yin Dao" means bottom-to-bottom cutting The upper layer is cut layer by layer, which is suitable for the higher bark position, as shown in Figure 10) and other rubber picking techniques (generally only 3-5 days, and the traditional rubber knife learning and training time is generally more than 20 days). One machine is multi-purpose and cost-effective.
上述实施方式仅为本实用新型的优选实施方式,不能以此来限定本实用新型保护的范围,本领域的技术人员在本实用新型的基础上所做的任何非实质性的变化及替换均属于本实用新型所要求保护的范围。The above-mentioned embodiments are only the preferred embodiments of the present invention, and the scope of protection of the present invention cannot be limited by this. Any insubstantial changes and replacements made by those skilled in the art on the basis of the present invention belong to the scope of the present invention. The scope of protection of the utility model.
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN110547169A (en) * | 2019-08-20 | 2019-12-10 | 中国热带农业科学院橡胶研究所 | Working head of rubber collecting machine |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110547169A (en) * | 2019-08-20 | 2019-12-10 | 中国热带农业科学院橡胶研究所 | Working head of rubber collecting machine |
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