CN211235657U - Device for steel ball ultrasonic flaw detection - Google Patents
Device for steel ball ultrasonic flaw detection Download PDFInfo
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- CN211235657U CN211235657U CN201921484557.1U CN201921484557U CN211235657U CN 211235657 U CN211235657 U CN 211235657U CN 201921484557 U CN201921484557 U CN 201921484557U CN 211235657 U CN211235657 U CN 211235657U
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- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 58
- 239000010959 steel Substances 0.000 title claims abstract description 58
- 238000001514 detection method Methods 0.000 title claims abstract description 24
- 238000007599 discharging Methods 0.000 claims abstract description 48
- 238000007689 inspection Methods 0.000 claims abstract description 18
- 239000000463 material Substances 0.000 claims description 16
- 230000001681 protective effect Effects 0.000 claims description 4
- 230000007547 defect Effects 0.000 abstract description 7
- 230000005484 gravity Effects 0.000 abstract description 6
- 238000013461 design Methods 0.000 abstract description 3
- 238000000034 method Methods 0.000 abstract description 3
- 238000012031 short term test Methods 0.000 abstract description 3
- 238000012546 transfer Methods 0.000 abstract description 3
- 238000010586 diagram Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012360 testing method Methods 0.000 description 2
- 230000000007 visual effect Effects 0.000 description 2
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Abstract
The utility model relates to a device for steel ball ultrasonic inspection belongs to the equipment technical field. The device for the ultrasonic flaw detection of the steel ball comprises a feeding support, a discharging support and a driving support frame. In the using process of the device, a steel ball enters a feeding positioning groove from a feeding hopper through a feeding guide rail under the action of gravity, then an X-axis driving servo motor and a Y-axis driving cylinder work to place the steel ball in an ultrasonic flaw detection groove arranged on an ultrasonic flaw detector, and ultrasonic detection is carried out on a product; and the Y-axis driving cylinder II works to transfer the steel ball detected in the ultrasonic flaw detection groove into a discharging box through a discharging clamping jaw, and the steel ball in the discharging box enters a discharging hopper through a discharging channel under the action of gravity to finish the ultrasonic detection of the steel ball. In a word, the device structural design is reasonable, can reduce workman's intensity of labour to the defect short-term test that the steel ball exists, provides steel ball ultrasonic detection's efficiency, is fit for using widely.
Description
Technical Field
The utility model relates to a device for steel ball ultrasonic inspection belongs to the equipment technical field.
Background
After the steel balls are prepared, ultrasonic equipment is needed to be used for detecting the steel balls so as to ensure uniform steel ball outlet quality and prevent surface defects or cracked steel balls from being mixed into qualified products.
In order to solve the technical problem, the utility model discloses a device for steel ball ultrasonic inspection, this a device for steel ball ultrasonic inspection is a high-efficient swift steel ball ultrasonic detection device of a section, has improved the efficiency that the steel ball detected, has alleviateed workman's intensity of labour.
SUMMERY OF THE UTILITY MODEL
In order to overcome the defect that exists among the background art, the utility model provides a technical scheme that its technical problem adopted is: a device for steel ball ultrasonic flaw detection comprises a feeding support, a discharging support and a driving support frame, wherein a feeding guide rail is fixed on the feeding support, a feeding positioning groove is formed in the front end of the feeding guide rail, a feeding hopper is arranged at the rear end of the feeding guide rail, the feeding guide rail is obliquely arranged, the horizontal height of the feeding hopper is higher than that of the feeding positioning groove, a discharging channel is fixed on the discharging support, a discharging box is arranged at the front end of the discharging channel, a discharging hopper is arranged at the rear end of the discharging channel, the discharging channel is obliquely arranged, the horizontal height of the discharging hopper is lower than that of the discharging box, an ultrasonic flaw detector is arranged between the feeding positioning groove and the discharging box, an ultrasonic flaw detection groove is formed in the ultrasonic flaw detection machine, an X-axis driving servo motor and a guide rail are fixed on the driving support frame, a first cylinder fixing slide block and a second cylinder fixing slide block are arranged on the guide rail, the automatic feeding device is characterized in that a first Y-axis driving cylinder is fixed on a first cylinder fixed slide block, a second Y-axis driving cylinder is fixed on a second cylinder fixed slide block, the first cylinder fixed slide block and the second cylinder fixed slide block are fixedly connected together through a connecting rod, a screw rod penetrates through the first cylinder fixed slide block and the second cylinder fixed slide block, an X-axis driving servo motor drives the screw rod to rotate, the first cylinder fixed slide block and the second cylinder fixed slide block slide along a guide rail, a feeding clamping jaw is arranged at the top end of a push rod of the first Y-axis driving cylinder, a discharging clamping jaw is arranged at the top end of a push rod of the second Y-axis driving cylinder, protective covers are arranged on the screw rod and the guide rail on two sides of the first cylinder fixed slide block and the second cylinder fixed slide block, and an alarm is arranged between the.
Preferably, the driving support frame is provided with a protection device corresponding to the ultrasonic flaw detector.
Preferably, the number of the feeding positioning grooves, the number of the feeding clamping jaws and the number of the discharging clamping jaws are four.
The utility model discloses a device for steel ball ultrasonic inspection, this device for steel ball ultrasonic inspection is in the use, the steel ball that awaits measuring is placed in the material loading hopper, the steel ball can get into the material loading positioning groove through the material loading guide rail under the effect of gravity, then X axle drive servo motor work makes the material loading clamping jaw that the ejector pin top of Y axle driving cylinder one was equipped with aim at the steel ball in the material loading positioning groove, Y axle driving cylinder one works and presss from both sides the steel ball in the material loading positioning groove through the material loading clamping jaw, place the steel ball in the ultrasonic inspection inslot that is equipped with on the ultrasonic inspection machine, carry out ultrasonic detection to the product, if discover the defect of steel ball in the testing process, alarm 24 can send audible and visual alarm; and the Y-axis driving cylinder II works to transfer the steel ball detected in the ultrasonic flaw detection groove into a discharging box through a discharging clamping jaw, and the steel ball in the discharging box enters a discharging hopper through a discharging channel under the action of gravity to finish the ultrasonic detection of the steel ball. In a word, this a device for steel ball ultrasonic inspection structural design is reasonable, can reduce workman's intensity of labour to the defect short-term test that the steel ball exists, provides steel ball ultrasonic inspection's efficiency, is fit for using widely.
Drawings
The present invention will be further explained with reference to the drawings and examples.
FIG. 1 is a schematic structural diagram I of an apparatus for ultrasonic flaw detection of steel balls according to the present invention;
FIG. 2 is a schematic structural diagram of an apparatus for ultrasonic flaw detection of steel balls according to the present invention;
FIG. 3 is a schematic view of the internal structure of the device for ultrasonic flaw detection of steel balls according to the present invention;
wherein, 1, a feeding bracket; 2. a feeding hopper; 3. a feeding guide rail; 4. a feeding positioning groove; 5. a blanking support; 6. a blanking hopper; 7. a blanking channel; 8. discharging the material box; 9. driving the support frame; 10. the X axis drives a servo motor; 11. a screw rod; 12. a guide rail; 13. a first cylinder fixing sliding block; 14. a connecting rod; 15. a protective cover; 16. a first Y-axis driving cylinder; 17. a Y-axis driving cylinder II; 18. a feeding clamping jaw; 19. blanking clamping jaws; 20. an ultrasonic flaw detector; 21. an ultrasonic flaw detection tank; 22. a guard; 23. a second cylinder fixing sliding block; 24. an alarm.
Detailed Description
The present invention will now be described in further detail with reference to the accompanying drawings. The attached drawings are simplified schematic diagrams, and merely illustrate the basic structure of the present invention in a schematic manner, and thus show only the components related to the present invention.
In a first specific embodiment, please refer to fig. 1-3, a device for ultrasonic flaw detection of steel balls comprises a feeding support 1, a discharging support 5 and a driving support frame 9, wherein a feeding guide rail 3 is fixed on the feeding support 1, a feeding positioning groove 4 is arranged at the front end of the feeding guide rail 3, a feeding hopper 2 is arranged at the rear end of the feeding guide rail 3, the feeding guide rail 3 is arranged in an inclined manner, the horizontal height of the feeding hopper 2 is higher than that of the feeding positioning groove 4, a discharging channel 7 is fixed on the discharging support 5, a discharging box 8 is arranged at the front end of the discharging channel 7, a discharging hopper 6 is arranged at the rear end of the discharging channel 7, the discharging channel 7 is arranged in an inclined manner, the horizontal height of the discharging hopper 6 is lower than that of the discharging box 8, an ultrasonic flaw detector 20 is arranged between the feeding positioning groove 4 and the discharging box 8, an ultrasonic groove 21 is arranged on the ultrasonic flaw detector 20, an X-axis driving servo motor 10 and a guide rail 12 are fixed on the driving support frame 9, a first cylinder fixing slide block 13 and a second cylinder fixing slide block 23 are arranged on the guide rail 12, a first Y-axis driving cylinder 16 is fixed on the first cylinder fixing slide block 13, a second Y-axis driving cylinder 17 is fixed on the second cylinder fixing slide block 23, the first cylinder fixing slide block 13 and the second cylinder fixing slide block 23 are fixedly connected together through a connecting rod 14, a lead screw 11 penetrates through the first cylinder fixing slide block 13 and the second cylinder fixing slide block 23, the X-axis driving servo motor 10 drives the lead screw 11 to rotate, so that the first cylinder fixing slide block 13 and the second cylinder fixing slide block 23 slide along the guide rail 12, a feeding clamping jaw 18 is arranged at the top end of a mandril of the first Y-axis driving cylinder 16, a discharging clamping jaw 19 is arranged at the top end of the mandril of the second Y-axis driving cylinder 17, and protective covers 15 are arranged on the lead screw 11 and the guide rail 12 at two sides of the first, an alarm 24 is arranged between the first cylinder fixing sliding block 13 and the second cylinder fixing sliding block 23, a protection device 22 is arranged on the driving support frame 9 corresponding to the ultrasonic flaw detector 20, and the number of the feeding positioning grooves 4, the feeding clamping jaws 18 and the blanking clamping jaws 19 is four.
The utility model discloses a device for steel ball ultrasonic inspection, this device for steel ball ultrasonic inspection is in the use, the steel ball that awaits measuring is placed in feeding hopper 2, because the level of feeding hopper 2 is higher than the height of material loading constant head tank 4, the steel ball can get into material loading constant head tank 4 through material loading guide rail 3 under the effect of gravity, then X axle drive servo motor 10 work makes the material loading clamping jaw 18 that is equipped with on the ejector pin top of Y axle drive cylinder one 16 aim at the steel ball in material loading constant head tank 4, Y axle drive cylinder one 16 work through material loading clamping jaw 18 with the steel ball in material loading constant head tank 4 clamp, then X axle drive servo motor 10 and Y axle drive cylinder one 16 work together, place the steel ball in the ultrasonic inspection groove 21 that is equipped with on ultrasonic inspection machine 20, carry out ultrasonic inspection to the product, if the defect of steel ball discovery in the testing process, the alarm 24 can give out audible and visual alarm so as to provide inspiration for an operator, unqualified steel balls are sorted out, then the first Y-axis driving cylinder 16 works to clamp the steel balls in the feeding positioning groove 4 through the feeding clamping jaw 18 again, meanwhile, the second Y-axis driving cylinder 17 works to transfer the detected steel balls in the ultrasonic flaw detection groove 21 to the blanking box 8 through the blanking clamping jaw 19, the horizontal height of the blanking hopper 6 is lower than the height of the blanking box 8, the steel balls in the blanking box 8 enter the blanking hopper 6 through the blanking channel 7 under the action of gravity, and the ultrasonic detection of the steel balls is completed. In a word, this a device for steel ball ultrasonic inspection structural design is reasonable, can reduce workman's intensity of labour to the defect short-term test that the steel ball exists, provides steel ball ultrasonic inspection's efficiency, is fit for using widely.
It should be understood that the above examples are only for clarity of illustration and are not intended to limit the embodiments. Other variations and modifications will be apparent to persons skilled in the art in light of the above description. And are neither required nor exhaustive of all embodiments. And obvious variations or modifications can be made without departing from the scope of the invention.
Claims (3)
1. The utility model provides a device for steel ball ultrasonic inspection, includes material loading support (1), unloading support (5) and drive support frame (9), its characterized in that: the feeding device is characterized in that a feeding guide rail (3) is fixed on the feeding support (1), a feeding positioning groove (4) is arranged at the front end of the feeding guide rail (3), a feeding hopper (2) is arranged at the rear end of the feeding guide rail (3), the feeding guide rail (3) is obliquely arranged, the horizontal height of the feeding hopper (2) is higher than that of the feeding positioning groove (4), a discharging channel (7) is fixed on the discharging support (5), a discharging box (8) is arranged at the front end of the discharging channel (7), a discharging hopper (6) is arranged at the rear end of the discharging channel (7), the discharging channel (7) is obliquely arranged, the horizontal height of the discharging hopper (6) is lower than that of the discharging box (8), an ultrasonic flaw detector (20) is arranged between the feeding positioning groove (4) and the discharging box (8), and an ultrasonic flaw detector (21) is arranged on the ultrasonic flaw detector (20), an X-axis driving servo motor (10) and a guide rail (12) are fixed on the driving support frame (9), a first cylinder fixing slide block (13) and a second cylinder fixing slide block (23) are arranged on the guide rail (12), a first Y-axis driving cylinder (16) is fixed on the first cylinder fixing slide block (13), a second Y-axis driving cylinder (17) is fixed on the second cylinder fixing slide block (23), the first cylinder fixing slide block (13) and the second cylinder fixing slide block (23) are fixedly connected together through a connecting rod (14), a screw rod (11) penetrates through the first cylinder fixing slide block (13) and the second cylinder fixing slide block (23), the X-axis driving servo motor (10) drives the screw rod (11) to rotate, so that the first cylinder fixing slide block (13) and the second cylinder fixing slide block (23) slide along the guide rail (12), and a feeding clamping jaw (18) is arranged at the top end of a mandril of the first Y-axis driving cylinder (16), the blanking clamping jaw (19) is arranged at the top end of the ejector rod of the Y-axis driving cylinder II (17), the protective cover (15) is arranged on the screw rod (11) and the guide rail (12) on the two sides of the cylinder fixed sliding block I (13) and the cylinder fixed sliding block II (23), and the alarm (24) is arranged between the cylinder fixed sliding block I (13) and the cylinder fixed sliding block II (23).
2. The apparatus for ultrasonic flaw detection of steel balls according to claim 1, wherein: and a protection device (22) is arranged on the driving support frame (9) corresponding to the ultrasonic flaw detector (20).
3. The apparatus for ultrasonic flaw detection of steel balls according to claim 1, wherein: the number of the feeding positioning grooves (4), the number of the feeding clamping jaws (18) and the number of the discharging clamping jaws (19) are four.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921484557.1U CN211235657U (en) | 2019-09-06 | 2019-09-06 | Device for steel ball ultrasonic flaw detection |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921484557.1U CN211235657U (en) | 2019-09-06 | 2019-09-06 | Device for steel ball ultrasonic flaw detection |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN211235657U true CN211235657U (en) | 2020-08-11 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201921484557.1U Active CN211235657U (en) | 2019-09-06 | 2019-09-06 | Device for steel ball ultrasonic flaw detection |
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| Country | Link |
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| CN (1) | CN211235657U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112710739A (en) * | 2021-01-19 | 2021-04-27 | 江苏力星通用钢球股份有限公司 | Flaw detection process for steel ball special for bearing of wind turbine generator above 10MW level |
-
2019
- 2019-09-06 CN CN201921484557.1U patent/CN211235657U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112710739A (en) * | 2021-01-19 | 2021-04-27 | 江苏力星通用钢球股份有限公司 | Flaw detection process for steel ball special for bearing of wind turbine generator above 10MW level |
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| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20231007 Address after: 226500 No. 518, Yinian West Road, Rucheng street, Rugao City, Nantong City, Jiangsu Province Patentee after: Nantong ChenTong Intelligent Technology Co.,Ltd. Address before: 215000 339 he'an Road, Linhu Town, Wuzhong District, Suzhou City, Jiangsu Province Patentee before: Suzhou ChenTong Intelligent Technology Co.,Ltd. |
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| TR01 | Transfer of patent right |