CN211221700U - Automatic shaping hot pressing system - Google Patents
Automatic shaping hot pressing system Download PDFInfo
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- CN211221700U CN211221700U CN201922113264.9U CN201922113264U CN211221700U CN 211221700 U CN211221700 U CN 211221700U CN 201922113264 U CN201922113264 U CN 201922113264U CN 211221700 U CN211221700 U CN 211221700U
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- assembly
- hot
- conveyor belt
- jacking
- roller conveyor
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- 238000007731 hot pressing Methods 0.000 title claims abstract description 57
- 238000007493 shaping process Methods 0.000 title abstract description 3
- 230000000903 blocking effect Effects 0.000 claims description 19
- 238000000465 moulding Methods 0.000 claims description 17
- 238000000034 method Methods 0.000 abstract description 10
- 238000004519 manufacturing process Methods 0.000 abstract description 7
- 239000000463 material Substances 0.000 description 9
- 238000009434 installation Methods 0.000 description 2
- 229920000877 Melamine resin Polymers 0.000 description 1
- 239000004640 Melamine resin Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 238000003672 processing method Methods 0.000 description 1
- 238000004148 unit process Methods 0.000 description 1
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Abstract
The utility model discloses an automatic shaping hot pressing system, including hot press unit, still include first conveyer and a plurality of tool dish, one side of hot press unit is located to first conveyer, and first conveyer includes first roll table conveyer belt, first track subassembly and first jacking subassembly. The working process of the automatic forming hot-pressing system disclosed comprises the steps that a jig disc to be processed enters the system at the head end of a first roller conveyor belt, when the jig disc to be processed enters the tail end of the first roller conveyor belt, a first jacking assembly jacks up a first crawler assembly, the first crawler assembly rises and contacts the lower end face of the jig disc to be processed, the jig disc to be processed is input into the working end of a hot-pressing device by the first crawler assembly, a processed jig is ejected out, the hot-pressing device processes the processed jig disc, and automatic hot-pressing work is achieved in a circulating mode. The system can realize continuous processing, accelerate the processing efficiency and save the production time.
Description
Technical Field
The utility model relates to an automatic change mechanical equipment technical field, in particular to automatic molding hot pressing system.
Background
The existing melamine resin powder is manually controlled and operated due to various processes in the processing process, but due to the existence of manual properties, the whole processing line is stopped due to the error of local links in the processing process, and the processing efficiency is greatly influenced.
SUMMERY OF THE UTILITY MODEL
According to one aspect of the utility model, the automatic forming hot pressing system is provided, which comprises a hot pressing device, a first conveying device and a plurality of jig discs, wherein the first conveying device is arranged at one side of the hot pressing device, the first conveying device comprises a first roller way conveying belt, a first crawler belt assembly and a first jacking assembly, the first jacking assembly is arranged below the tail end of the first roller way conveying belt, the first crawler belt assembly is arranged at the driving end of the first jacking assembly, and the conveying directions of the first roller way conveying belt and the first crawler belt assembly are in a vertical relation; a plurality of tool dishes are passed through first roller way conveyer belt input hot pressing device, and when the tool dish was through the end of first roller way conveyer belt, first jacking subassembly driven first track subassembly jacking and passed first roller way conveyer belt and tool dish contact.
The utility model discloses a can automatic production work's hot pressing system, the automatic molding hot pressing system's of this disclosure working process does, the tool dish of treating processing gets into this system at the head end of first roll table conveyer belt, when the tool dish of treating processing gets into the end of first roll table conveyer belt, first jacking subassembly is with the jacking of first track subassembly, first track subassembly rises and contacts the lower terminal surface of the tool dish of treating processing, first track subassembly will treat the tool dish input hot press unit's of processing work end, and the tool of having accomplished processing is ejecting, hot press unit processes the tool dish of processing instead, realize automatic hot pressing work with this circulation. The system can realize continuous processing, accelerate the processing efficiency and save the production time.
In some embodiments, the hot pressing device comprises a frame, an upper die, a lower die, a jacking cylinder and a plurality of guide posts, wherein the guide posts are fixed on the frame, the upper die is fixed at the upper ends of the guide posts, the lower die is movably arranged in the middle of the guide posts, the jacking cylinder is arranged on the frame and located in the middle of the guide posts, and a driving end of the jacking cylinder is in driving connection with the lower die.
From this, in hot press unit's the course of working, jacking cylinder carries out the jacking to the lower mould, and the lower mould drives the jacking of tool dish and contacts with last mould to realize the hot pressing function.
In some embodiments, the upper die is provided with a sliding groove, one side of the sliding groove is provided with a blocking assembly, the blocking assembly comprises a second driving part and a blocking plate, the fixed end of the second driving part is arranged in the upper die, and the blocking plate is arranged at the driving end of the second driving part.
From this, spout and tool dish cooperation, the tool dish carries out during first conveyer inputs this spout, and the second driving piece drive blocks the version and carries on spacingly to the tool dish, guarantees that the tool dish falls into correct processing position.
In some embodiments, the first conveying device further includes a feeding assembly, the feeding assembly includes a third driving member and a top plate, a fixed end of the third driving member is fixed to one side of the first roller conveyor belt, the top plate is disposed at a driving end of the third driving member, and a driving direction of the third driving member is parallel to a conveying direction of the first track assembly.
Therefore, the third driving piece of the feeding assembly drives the top plate, so that the jig disc enters the working end of the hot-pressing device and is limited by the blocking plate.
In some embodiments, the automatic forming hot-pressing system further includes a second conveying device, the second conveying device is disposed on one side of the hot-pressing device away from the first conveying device, the second conveying device and the first conveying device are symmetrically distributed, the second conveying device includes a second roller conveyor belt, a second crawler belt assembly and a second jacking assembly, the second jacking assembly is disposed below the head end of the second roller conveyor belt, the second crawler belt assembly is disposed at the driving end of the second jacking assembly, the conveying directions of the second roller conveyor belt and the second crawler belt assembly are in a perpendicular relationship, and the second roller conveyor belt and the conveying direction of the first roller conveyor belt are in a parallel relationship.
From this, after the tool dish accomplished processing, this tool dish was ejecting by next tool dish to fall into second track subassembly, second track subassembly shifts into the top of second roller way conveyer belt completely with the tool dish, and second jacking subassembly drive second track subassembly descends, and the tool dish is because of the dead weight falls into second roller way conveyer belt, and second roller way conveyer belt makes the material processing with the tool dish.
In some embodiments, each of the plurality of jig trays has a plurality of stations disposed thereon.
Therefore, the jig disc can be used for hot pressing once, and a plurality of workpieces can be produced.
In some embodiments, the automated molding hot press system further comprises a preheating device disposed at the head end of the first track assembly.
From this, preheating device is configured as and preheats the work material on the tool dish, when the tool dish got into hot press unit, preheats through preheating device earlier.
In some embodiments, the automated forming hot press system further comprises a palletizing device disposed at an end of the second roller conveyor belt.
Therefore, the stacking device is configured to collect and arrange the processed jig discs, and the processed jig discs enter the stacking device along with the second roller conveyor belt.
The utility model discloses a specific beneficial effect does: in this system, tool dish automatic feeding unloading has shortened and has moved the material cycle, and production efficiency can effectively improve.
Drawings
Fig. 1 is a schematic top view of an automatic molding hot-pressing system according to an embodiment of the present invention.
Fig. 2 is a schematic front view of the automatic molding and hot-pressing system shown in fig. 1.
Fig. 3 is a schematic perspective view of a first conveying device in the automatic molding hot-pressing system shown in fig. 1.
Fig. 4 is a schematic perspective view of a hot press apparatus in the automatic molding hot press system shown in fig. 1.
Reference numbers in the figures: 1-a first conveying device, 11-a first roller conveyor belt, 111-rollers, 12-a first track component, 121-a mounting plate, 122-a conveying track, 13-a first jacking component, 131-a mounting frame, 132-a first driving component, 14-a feeding component, 141-a third driving component, 142-a top plate, 2-a hot pressing device, 21-a rack, 22-an upper die, 23-a lower die, 231-a chute, 24-a jacking oil cylinder, 25-a guide column, 26-a blocking component, 261-a second driving component, 262-a blocking plate, 3-a second conveying device, 31-a second roller conveyor belt, 32-a second track component, 33-a second jacking component, 4-a preheating device, 5-a stacking device, 6-jig plate.
Detailed Description
The present invention will be described in further detail with reference to the accompanying drawings.
Fig. 1-4 schematically show an automatic molding hot pressing system according to an embodiment of the present invention, including a hot pressing device 2, further including a first conveying device 1 and a plurality of jig discs 6, the first conveying device 1 is disposed on one side of the hot pressing device 2, the first conveying device 1 includes a first roller conveyor belt 11, a first crawler assembly 12 and a first jacking assembly 13, the first jacking assembly 13 is disposed below the end of the first roller conveyor belt 11, the first crawler assembly 12 is disposed at the driving end of the first jacking assembly 13, the conveying directions of the first roller conveyor belt 11 and the first crawler assembly 12 are in a vertical relationship; a plurality of tool dish 6 passes through first roller way conveyer belt 11 input hot press unit 2, and when tool dish 6 was through the end of first roller way conveyer belt 11, first jacking subassembly 13 drive first crawler assembly 12 jacking and pass first roller way conveyer belt 11 and tool dish 6 contact. The first jacking assembly 13 includes an installation frame 131 and a first driving member 132, the first driving member 132 is an air cylinder, the first driving member 132 is installed below the first roller conveyor belt 11 through the installation frame 131, and a driving direction of the first driving member 132 is vertical upward. The first track assembly 12 includes a mounting plate 121 and a plurality of conveyor tracks 122, the plurality of conveyor tracks 122 being mounted on the mounting plate 121, the mounting plate 121 being connected to the drive end of the first drive 132. In the top view direction, the plurality of conveyor tracks 122 are all located in the gap between the two rollers 111 on the first roller conveyor belt.
The utility model discloses a can automatic production work's hot pressing system, the working process of the automatic molding hot pressing system of this disclosure does, treat that the tool dish 6 of processing gets into this system at first roll table conveyer belt 11's head end, treat that the tool dish 6 of processing gets into the end of first roll table conveyer belt 11, first jacking subassembly 13 is with first track subassembly 12 jacking, first track subassembly 12 rises and contacts the lower terminal surface of treating the tool dish 6 of processing, first track subassembly 12 will treat the tool dish 6 input hot press unit 2's of processing work end, and the tool of finishing processing is ejecting, hot press unit 2 processes tool dish 6 instead, realize automatic hot pressing work with this circulation. The system can realize continuous processing, accelerate the processing efficiency and save the production time.
Referring to fig. 4, the hot press device 2 includes a frame 21, an upper die 22, a lower die 23, a jacking cylinder 24 and a plurality of guide posts 25, the plurality of guide posts 25 are fixed on the frame 21, the upper die 22 is fixed at the upper ends of the guide posts 25, the lower die 23 is movably arranged at the middle of the guide posts 25, the jacking cylinder 24 is arranged on the frame 21 and located in the middle of the plurality of guide posts 25, and the driving end of the jacking cylinder 24 is in driving connection with the lower die 23.
In the processing process of the hot pressing device 2, the jacking oil cylinder 24 jacks the lower die 23, and the lower die 23 drives the jig disc 6 to jack and contact with the upper die 22, so that the hot pressing function is realized.
Referring to fig. 4, the upper mold 22 is provided with a sliding groove 231, one side of the sliding groove 231 is provided with a blocking assembly 26, the blocking assembly 26 includes a second driving member 261 and a blocking plate 262, a fixed end of the second driving member 261 is disposed in the upper mold 22, and the blocking plate 262 is disposed at a driving end of the second driving member 261. The chute 231 is matched with the jig disc 6, the jig disc 6 is used for inputting the first conveying device 1 into the chute 231, and the second driving piece 261 drives the blocking plate 262 to limit the jig disc 6, so that the jig disc 6 is ensured to fall into a correct machining position.
With reference to the drawings, 3 the first conveying device 1 further includes a feeding assembly 14, the feeding assembly 14 includes a third driving member 141 and a top plate 142, a fixed end of the third driving member 141 is fixed to one side of the first roller conveyor belt 11, the top plate 142 is disposed at a driving end of the third driving member 141, and a driving direction of the third driving member 141 is parallel to a conveying direction of the first track assembly 12. The third driving member 141 of the feeding assembly 14 drives the top plate 142, so that the jig tray 6 enters the working end of the hot press 2 and is restrained by the blocking plate 262.
With reference to fig. 1-2, the automatic forming hot-pressing system further includes a second conveying device 3, the second conveying device 3 is disposed on one side of the hot-pressing device 2 away from the first conveying device 1, the second conveying device 3 and the first conveying device 1 are symmetrically distributed, the second conveying device 3 includes a second roller conveyor belt 31, a second crawler assembly 32 and a second jacking assembly 33, the second jacking assembly 33 is disposed below the head end of the second roller conveyor belt 31, the second crawler assembly 32 is disposed at the driving end of the second jacking assembly 33, the conveying directions of the second roller conveyor belt 31 and the second crawler assembly 32 are in a perpendicular relationship, and the conveying directions of the second roller conveyor belt 31 and the first roller conveyor belt 11 are in a parallel relationship. The second roller conveyor belt 31 has the same structure as the first roller conveyor belt 11, the second crawler assembly 32 has the same structure as the first crawler assembly 12, and the second jacking assembly 33 has the same structure as the first jacking assembly 13.
After the jig disc 6 is completely processed, the jig disc 6 is ejected out by the next jig disc 6 and falls into the second crawler assembly 32, the second crawler assembly 32 completely moves the jig disc 6 into the upper part of the second roller conveyor belt 31, the second jacking assembly 33 drives the second crawler assembly 32 to descend, the jig disc 6 falls into the second roller conveyor belt 31 due to self weight, and the second roller conveyor belt 31 performs material processing on the jig disc 6.
Referring to fig. 1-2, a plurality of stations are provided on each of the jig trays 6. The jig tray 6 is subjected to hot pressing once, and can produce a plurality of workpieces.
Referring to fig. 1-2, the automatic molding hot-pressing system further includes a preheating device 4, and the preheating device 4 is disposed at the head end of the first crawler belt assembly 12. The preheating device 4 is configured to preheat the work material on the jig disc 6, and when the jig disc 6 enters the hot-pressing device 2, the work material is preheated by the preheating device 4.
With reference to fig. 1-2, the automatic molding hot-pressing system further includes a stacking device 5, and the stacking device 5 is disposed at the end of the second roller conveyor belt 31. The palletizer 5 is configured to collect and arrange the processed jig discs 6, and the processed jig discs 6 enter the palletizer 5 along with the second roller conveyor belt 31.
In the present disclosure, exemplary examples of the first driver 132, the second driver 261, and the ground triple driver, which can be applied to the present disclosure, include, but are not limited to, an air cylinder, a hydraulic cylinder, and a linear motor.
The hot-pressing device is further provided with a PLC controller, the PLC controller is in signal connection with the hot-pressing device 2, the first conveying device 1, the second conveying device 3, the preheating device 4 and the stacking device 5, and the PLC controller is configured to control the devices.
The specific processing method of the system comprises the following steps:
s1, preheating: a plurality of tool discs 6 loaded with work materials to be processed are input into the system from the head end of the first roller way conveyor belt 11, the tool discs 6 to be processed are preheated through the preheating device 4, and the work materials on the tool discs 6 are preheated.
S2, feeding: when the preheated jig disc 6 to be processed enters the tail end of the first roller conveyor belt 11, the first jacking assembly 13 jacks the first crawler assembly 12, the first crawler assembly 12 rises and contacts the lower end face of the jig disc 6 to be processed, the first crawler assembly 12 inputs the jig disc 6 to be processed into the working end of the hot pressing device 2, and the processed jig is ejected; the second driving member 261 drives the blocking plate 262 to extend out and limit the jig plate 6, and the third driving member 141 drives the top plate 142 to extend out so that the jig plate 6 enters the working end of the hot press device 2 and is limited by the blocking plate 262.
S3, hot pressing: the jacking oil cylinder 24 jacks the lower die 23, and the lower die 23 drives the jig disc 6 to jack and contact with the upper die 22 to finish hot pressing.
S4, discharging: the jig disc 6 after the hot pressing is ejected out by the jig disc 6 of the next processing step S2 and falls into the second crawler assembly 32, the second crawler assembly 32 moves the jig disc 6 completely into the upper part of the second roller conveyor belt 31, the second jacking assembly 33 drives the second crawler assembly 32 to descend, and the jig disc 6 falls into the second roller conveyor belt 31 due to self weight; the second roller conveyor belt 31 performs material processing on the jig disc 6, and the workpiece on the jig disc 6 is discharged manually or mechanically.
S5, stacking: the jig disc 6 enters the stacking device 5, and the stacking device 5 recovers the jig disc 6 which is processed.
And the step S1-5 is continuously circulated to realize continuous work.
When the jig disc 6 to be processed enters the tail end of the first roller way conveying belt 11, the hot-pressing device 2 processes the jig disc 6 instead of being processed, and automatic hot-pressing work is circularly realized. The system can realize continuous processing, accelerate the processing efficiency and save the production time.
What has been described above are only some embodiments of the invention. For those skilled in the art, without departing from the inventive concept, several modifications and improvements can be made, which are within the scope of the invention.
Claims (8)
1. The automatic forming hot-pressing system comprises a hot-pressing device (2) and is characterized by further comprising a first conveying device (1) and a plurality of jig discs (6), wherein the first conveying device (1) is arranged on one side of the hot-pressing device (2), the first conveying device (1) comprises a first roller conveyor belt (11), a first crawler assembly (12) and a first jacking assembly (13), the first jacking assembly (13) is arranged below the tail end of the first roller conveyor belt (11), the first crawler assembly (12) is arranged at the driving end of the first jacking assembly (13), and the conveying directions of the first roller conveyor belt (11) and the first crawler assembly (12) are in a vertical relation; a plurality of tool dish (6) are passed through first roller way conveyer belt (11) and are imported in hot press unit (2), when tool dish (6) are through the end of first roller way conveyer belt (11), first jacking subassembly (13) drive first track subassembly (12) jacking and pass first roller way conveyer belt (11) and contact with tool dish (6).
2. The automatic molding hot-pressing system according to claim 1, wherein the hot-pressing device (2) comprises a frame (21), an upper die (22), a lower die (23), a jacking cylinder (24) and a plurality of guide posts (25), the guide posts (25) are fixed on the frame (21), the upper die (22) is fixed at the upper ends of the guide posts (25), the lower die (23) is movably arranged in the middle of the guide posts (25), the jacking cylinder (24) is arranged on the frame (21) and located in the middle of the guide posts (25), and a driving end of the jacking cylinder (24) is in driving connection with the lower die (23).
3. The automatic molding hot-pressing system according to claim 2, wherein a sliding groove (231) is formed in the upper mold (22), a blocking assembly (26) is arranged on one side of the sliding groove (231), the blocking assembly (26) comprises a second driving member (261) and a blocking plate (262), a fixed end of the second driving member (261) is arranged in the upper mold (22), and the blocking plate (262) is arranged at a driving end of the second driving member (261).
4. The automatic molding hot-pressing system according to claim 3, wherein the first conveying device (1) further comprises a feeding assembly (14), the feeding assembly (14) comprises a third driving member (141) and a top plate (142), a fixed end of the third driving member (141) is fixed on one side of the first roller conveyor belt (11), the top plate (142) is arranged at a driving end of the third driving member (141), and a driving direction of the third driving member (141) is parallel to a conveying direction of the first crawler assembly (12).
5. The automated hot press molding system according to any one of claims 1 to 4, further comprising a second conveyor (3), the second conveying device (3) is arranged on one side of the hot-pressing device (2) far away from the first conveying device (1), the second conveying device (3) and the first conveying device (1) are symmetrically distributed, the second conveying device (3) comprises a second roller conveyor belt (31), a second crawler assembly (32) and a second jacking assembly (33), the second jacking assembly (33) is arranged below the head end of the second roller conveyor belt (31), the second crawler assembly (32) is arranged at the driving end of the second jacking assembly (33), the second roller conveyor belt (31) and the second track assembly (32) are in a vertical relation in the conveying direction, the second roller conveyor belt (31) and the first roller conveyor belt (11) are in parallel relation in the conveying direction.
6. The automatic molding and hot-pressing system according to claim 5, wherein each of the jig plates (6) is provided with a plurality of stations.
7. The automated hot press molding system of claim 5, further comprising a preheating device (4), the preheating device (4) being disposed at a head end of the first track assembly (12).
8. The automated forming and hot-pressing system according to claim 5, further comprising a palletizing device (5), wherein the palletizing device (5) is arranged at the tail end of the second roller conveyor belt (31).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201922113264.9U CN211221700U (en) | 2019-11-29 | 2019-11-29 | Automatic shaping hot pressing system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201922113264.9U CN211221700U (en) | 2019-11-29 | 2019-11-29 | Automatic shaping hot pressing system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN211221700U true CN211221700U (en) | 2020-08-11 |
Family
ID=71935115
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201922113264.9U Expired - Fee Related CN211221700U (en) | 2019-11-29 | 2019-11-29 | Automatic shaping hot pressing system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN211221700U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115570813A (en) * | 2022-09-30 | 2023-01-06 | 江苏久通汽车零部件有限公司 | Forming device is used in processing of car clutch facing |
-
2019
- 2019-11-29 CN CN201922113264.9U patent/CN211221700U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115570813A (en) * | 2022-09-30 | 2023-01-06 | 江苏久通汽车零部件有限公司 | Forming device is used in processing of car clutch facing |
| CN115570813B (en) * | 2022-09-30 | 2023-11-28 | 江苏久通汽车零部件有限公司 | Forming device for processing automobile clutch facing |
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Granted publication date: 20200811 Termination date: 20211129 |