CN211220921U - A dry cutting machine for producing lighting panels - Google Patents
A dry cutting machine for producing lighting panels Download PDFInfo
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- CN211220921U CN211220921U CN201922051363.9U CN201922051363U CN211220921U CN 211220921 U CN211220921 U CN 211220921U CN 201922051363 U CN201922051363 U CN 201922051363U CN 211220921 U CN211220921 U CN 211220921U
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- 238000005520 cutting process Methods 0.000 title claims abstract description 18
- 238000010008 shearing Methods 0.000 claims abstract description 87
- 239000000463 material Substances 0.000 claims abstract description 24
- 238000004519 manufacturing process Methods 0.000 claims abstract description 19
- 238000003825 pressing Methods 0.000 claims description 8
- 230000005540 biological transmission Effects 0.000 claims description 3
- 238000007599 discharging Methods 0.000 claims description 3
- 230000008878 coupling Effects 0.000 claims 1
- 238000010168 coupling process Methods 0.000 claims 1
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- 239000000428 dust Substances 0.000 abstract description 6
- 230000006835 compression Effects 0.000 description 8
- 238000007906 compression Methods 0.000 description 8
- 238000000034 method Methods 0.000 description 4
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Abstract
本实用新型公开了一种生产采光板用的干切机,包括两个剪切刀在高度方向上正对设置,两个剪切刀在与采光板移动方向垂直的方向上错位设置,两个所述剪切刀相接触且采光板从两个剪切刀之间经过能够被切开,生产采光板过程中通过两个剪切刀将多余的边料切掉,不会产生粉尘,也就不需要设置密封空间,便于观察采光板生产过程;机座上设置的距离调节机构能够调节剪切机构在与采光板移动方向垂直的方向上的位置,距离调节机构中的支撑机座设置高度调节机构能够调节剪切机构的高度;使剪切机构能够适应不同尺寸的采光板生产要求。
The utility model discloses a dry-cutting machine for producing daylighting panels, which comprises two shearing knives that are arranged facing each other in the height direction, the two shearing knives are staggered in the direction perpendicular to the moving direction of the lighting panels, two The shearing knives are in contact with each other and the lighting panel can be cut by passing between the two shearing knives. During the production of the lighting panel, the two shearing knives are used to cut off the excess edge material, so that no dust is generated. There is no need to set up a sealed space, which is easy to observe the production process of the lighting board; the distance adjustment mechanism set on the machine base can adjust the position of the shearing mechanism in the direction perpendicular to the moving direction of the lighting board, and the supporting machine base in the distance adjustment mechanism is set to adjust the height The mechanism can adjust the height of the shearing mechanism; the shearing mechanism can adapt to the production requirements of lighting panels of different sizes.
Description
技术领域technical field
本实用新型涉及采光板生产切割机领域,尤其涉及一种生产采光板用的干切机。The utility model relates to the field of daylighting board production and cutting machines, in particular to a dry cutting machine for the production of daylighting boards.
背景技术Background technique
采光板生产过程中需要对多余边料进行切除,一般采用电机带动圆形锯片进行切割;在实现本发明创造的过程中,发明人发现现有技术中至少存在如下问题,传统采用锯片对采光板生产过程中的多余边料进行切割时会产生粉尘,为此需要在切割边料工序处设置密封空间,保证粉尘不会到处扩散,但是设置密封空间不仅占有相当大的空间,而且不利于设备散热,并且不便于对采光板生产过程进行观察和异常处置。In the production process of the lighting board, it is necessary to cut off the excess edge material, and the circular saw blade is generally driven by a motor for cutting; in the process of realizing the invention, the inventor found that there are at least the following problems in the prior art. The excess edge material in the production process of the lighting board will generate dust when it is cut. For this reason, it is necessary to set up a sealing space at the cutting edge material process to ensure that the dust will not spread everywhere, but the setting of the sealing space not only occupies a considerable space, but also is not conducive to The equipment dissipates heat, and it is inconvenient to observe and abnormally handle the production process of the lighting panel.
实用新型内容Utility model content
本实用新型所要解决的技术问题是提供一种采用剪切方式对采光板生产过程中的多余边料进行切割,不会产生粉尘的生产采光板用的干切机。The technical problem to be solved by the utility model is to provide a dry cutting machine for the production of the daylighting board which can cut the excess edge material in the production process of the daylighting board by shearing method without generating dust.
为解决上述技术问题,本实用新型所采取的技术方案是:一种生产采光板用的干切机,其特征在于:包括机座、距离调节机构、高度调节机构、角度调节机构和剪切机构;In order to solve the above-mentioned technical problems, the technical scheme adopted by the present utility model is: a dry cutting machine for producing lighting panels, which is characterized in that it includes a machine base, a distance adjustment mechanism, a height adjustment mechanism, an angle adjustment mechanism and a shearing mechanism ;
所述距离调节机构位于机座上并能够调节剪切机构在与采光板移动方向垂直的方向上的位置,所述距离调节机构包括支撑基座和能够驱动支撑机座在与采光板移动方向垂直的方向上往复移动的第一驱动器;所述支撑基座滑动连接于机座上;The distance adjustment mechanism is located on the machine base and can adjust the position of the shearing mechanism in the direction perpendicular to the moving direction of the lighting panel. The first driver that reciprocates in the direction of the motor; the support base is slidably connected to the base;
所述高度调节机构位于支撑机座上并能够调节剪切机构的高度;所述高度调节机构包括支撑基台和能够驱动支撑基台在高度方向上往复移动的第二驱动器;The height adjustment mechanism is located on the support base and can adjust the height of the shearing mechanism; the height adjustment mechanism includes a support base and a second driver capable of driving the support base to reciprocate in the height direction;
所述剪切机构包括支撑基体和圆形的剪切刀;所述支撑基体借助一沿水平方向设置的第一转轴可转动连接于支撑基台上;所述剪切刀包括两个,两个所述剪切刀分别借助水平方向设置的第二转轴与第三转轴与支撑基体可转动连接,两个所述剪切刀在高度方向上正对设置,两个所述剪切刀在与采光板移动方向垂直的方向上错位设置,两个所述剪切刀相接触且采光板从两个剪切刀之间经过能够被切开;The shearing mechanism includes a support base and a circular shearing knife; the support base is rotatably connected to the support base by means of a first rotating shaft arranged in a horizontal direction; the shearing knife includes two, two The shearing knives are rotatably connected to the support base by means of the second rotating shaft and the third rotating shaft arranged in the horizontal direction respectively, and the two shearing knives are arranged facing each other in the height direction. The plate moving direction is staggered in the vertical direction, the two shearing knives are in contact, and the lighting board can be cut through passing between the two shearing knives;
所述角度调节机构包括涡轮和蜗杆;所述涡轮固定于第一转轴上;所述蜗杆可转动连接于支撑基台上;所述涡轮与蜗杆配合传动。The angle adjustment mechanism includes a turbine and a worm; the turbine is fixed on the first rotating shaft; the worm is rotatably connected to the support base; the turbine and the worm cooperate for transmission.
进一步的技术方案在于:沿采光板移动方向上于剪切机构后设有能够将剪切机构切下的边料收集的边料收集机构,所述边料收集机构包括支撑架、切刀、电动缸和收集箱;所述支撑架上于靠近采光板一侧固定有用于输送剪切机构切下的边料输送槽,所述输送槽具有进料端和出料端;所述支撑架上于输送槽出料端上方固定有刀架,所述切刀沿竖直方向滑动与刀架上,所述电动缸固定于支撑架上,所述电动缸的活塞杆与切刀顶部固定并且能够驱动其沿竖直方向往复运动切断边料;所述收集箱能够收集被切刀切断的边料。A further technical solution is as follows: along the moving direction of the lighting panel, behind the shearing mechanism, there is an edge material collection mechanism capable of collecting the edge material cut by the shearing mechanism, and the edge material collection mechanism includes a support frame, a cutter, an electric a cylinder and a collection box; a side material conveying trough for conveying and cutting off by a shearing mechanism is fixed on the support frame on the side close to the lighting board, and the conveying groove has a feeding end and a discharging end; A tool holder is fixed above the discharge end of the conveying trough, the cutter slides on the tool holder in the vertical direction, the electric cylinder is fixed on the support frame, and the piston rod of the electric cylinder is fixed to the top of the cutter and can be driven It reciprocates in the vertical direction to cut the edge material; the collecting box can collect the edge material cut by the cutter.
进一步的技术方案在于:所述支撑架上于输送槽上方设有压轮,所述压轮借助一轮架与支撑架连接,所述轮架具有沿竖直方向的滑杆,所述滑杆与支撑架滑动连接,所述滑杆上套设有压簧,所述压簧上端与支撑架接触,所述压簧下端与轮架接触;所述压轮能够对输送槽内的边料产生压力。A further technical solution is that: the support frame is provided with a pressing wheel above the conveying trough, the pressing wheel is connected to the supporting frame by means of a wheel frame, the wheel frame has a sliding rod along the vertical direction, and the sliding rod It is slidably connected with the support frame, the sliding rod is sleeved with a compression spring, the upper end of the compression spring is in contact with the support frame, and the lower end of the compression spring is in contact with the wheel frame; pressure.
进一步的技术方案在于:所述剪切机构包括电机,两个所述剪切刀中位于下方的剪切刀通过电机驱动其转动。A further technical solution is that: the shearing mechanism includes a motor, and the lower shearing blade of the two shearing blades is driven to rotate by the motor.
进一步的技术方案在于:所述支撑基体上沿高度方向滑动连接有滑台,所述支撑基体上可转动连接有第一丝杆,所述第一丝杆与滑台螺纹连接并能够驱动其滑动,两个所述剪切刀中位于上方的剪切刀借助第二转轴连接于滑台上。A further technical solution is as follows: a slide table is slidably connected to the support base along the height direction, a first screw rod is rotatably connected to the support base, and the first screw rod is threadedly connected to the slide table and can drive it to slide. , the upper one of the two shearing knives is connected to the sliding table by means of the second rotating shaft.
进一步的技术方案在于:所述第一驱动器包括第二丝杆,所述支撑基座滑动连接于机座上;所述第二丝杆与支撑基座螺纹连接。A further technical solution is that: the first driver includes a second screw rod, the support base is slidably connected to the machine base; the second screw rod is threadedly connected to the support base.
进一步的技术方案在于:所述第二驱动器包括第三丝杆,所述支撑基台滑动连接于支撑基座上;所述第三丝杆与支撑基座螺纹连接。A further technical solution is that: the second driver includes a third screw rod, the support base is slidably connected to the support base, and the third screw rod is threadedly connected to the support base.
采用上述技术方案所产生的有益效果在于:The beneficial effects produced by the above technical solutions are:
两个剪切刀在高度方向上正对设置,两个剪切刀在与采光板移动方向垂直的方向上错位设置,两个所述剪切刀相接触且采光板从两个剪切刀之间经过能够被切开,生产采光板过程中通过两个剪切刀将多余的边料切掉,不会产生粉尘,也就不需要设置密封空间,便于观察采光板生产过程;The two shearing knives are arranged facing each other in the height direction, and the two shearing knives are staggered in the direction perpendicular to the moving direction of the daylighting panel. The gap can be cut open. During the production of the lighting panel, two shearing knives are used to cut off the excess edge material, no dust will be generated, and there is no need to set up a sealed space, which is easy to observe the production process of the lighting panel;
机座上设置的距离调节机构能够调节剪切机构在与采光板移动方向垂直的方向上的位置,距离调节机构中的支撑机座设置高度调节机构能够调节剪切机构的高度;使剪切机构能够适应不同尺寸的采光板生产要求。The distance adjustment mechanism arranged on the machine base can adjust the position of the shearing mechanism in the direction perpendicular to the moving direction of the lighting panel, and the height adjustment mechanism provided on the support base in the distance adjustment mechanism can adjust the height of the shearing mechanism; It can adapt to the production requirements of lighting panels of different sizes.
转动角度调节机构中蜗杆可以带动涡轮转动,从而可以调节剪切机构的角度,能够与距离调节机构和高度调节机构配合可以调整剪切方向,控制将采光板边料切除的角度,能够适应采光板的形状,并且保证连续切割和完整切割。In the rotation angle adjustment mechanism, the worm can drive the turbine to rotate, so that the angle of the shearing mechanism can be adjusted. It can cooperate with the distance adjustment mechanism and the height adjustment mechanism to adjust the shearing direction, control the angle of cutting off the edge of the lighting board, and can adapt to the lighting board. shape, and guarantees continuous and complete cuts.
附图说明Description of drawings
下面结合附图和具体实施方式对本实用新型作进一步详细的说明。The present utility model will be described in further detail below with reference to the accompanying drawings and specific embodiments.
图1是本实用新型的整体结构示意图;Fig. 1 is the overall structure schematic diagram of the present utility model;
图2是本实用新型所述剪切机构的结构示意图;Fig. 2 is the structural representation of the shearing mechanism of the present invention;
图3是本实用新型所述边料收集机构的结构示意图;Fig. 3 is the structural representation of the scrap collecting mechanism of the present invention;
图4是本实用新型所述压轮的结构示意图。FIG. 4 is a schematic view of the structure of the pressing wheel of the present invention.
具体实施方式Detailed ways
下面结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例是本实用新型的一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present utility model will be described clearly and completely below in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are part of the embodiments of the present utility model, not all of the embodiments. . Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative work fall within the protection scope of the present invention.
在下面的描述中阐述了很多具体细节以便于充分理解本实用新型,但是本实用新型还可以采用其他不同于在此描述的其它方式来实施,本领域技术人员可以在不违背本实用新型内涵的情况下做类似推广,因此本实用新型不受下面公开的具体实施例的限制。In the following description, many specific details are set forth in order to fully understand the present utility model, but the present utility model can also be implemented in other ways different from those described herein, and those skilled in the art can do so without departing from the connotation of the present utility model. Therefore, the present invention is not limited by the specific embodiments disclosed below.
如图1~图4所示,一种生产采光板用的干切机,包括机座1、距离调节机构、高度调节机构、角度调节机构和剪切机构;所述距离调节机构位于机座1上并能够调节剪切机构在与采光板移动方向垂直的方向上的位置,所述距离调节机构包括支撑基座21和能够驱动支撑机座1在与采光板移动方向垂直的方向上往复移动的第一驱动器;所述支撑基座21滑动连接于机座1上;所述高度调节机构位于支撑机座1上并能够调节剪切机构的高度;所述高度调节机构包括支撑基台31和能够驱动支撑基台31在高度方向上往复移动的第二驱动器;所述剪切机构包括支撑基体41和圆形的剪切刀42;所述支撑基体41借助一沿水平方向设置的第一转轴可转动连接于支撑基台31上;所述剪切刀42包括两个,两个所述剪切刀42分别借助水平方向设置的第二转轴与第三转轴与支撑基体41可转动连接,两个所述剪切刀42在高度方向上正对设置,两个所述剪切刀42在与采光板移动方向垂直的方向上错位设置,两个所述剪切刀42相接触且采光板从两个剪切刀42之间经过能够被切开;所述角度调节机构包括涡轮51和蜗杆52;所述涡轮51固定于第一转轴上;所述蜗杆52可转动连接于支撑基台31上;所述涡轮51与蜗杆52配合传动。As shown in Figures 1 to 4, a dry cutting machine for producing daylighting panels includes a machine base 1, a distance adjustment mechanism, a height adjustment mechanism, an angle adjustment mechanism and a shearing mechanism; the distance adjustment mechanism is located in the machine base 1. It can adjust the position of the shearing mechanism in the direction perpendicular to the moving direction of the lighting panel, and the distance adjustment mechanism includes a
使用时,将本实用新型对称设于采光板生产线两侧,对采光板生产过程中的多余边料8进行剪切,具体的使采光板的多余边料8从两剪切刀42之间经过,采光板移动过程中能够带动两剪切刀42转动,并且剪切刀42能够将多余边料8切下,通过转动角度调节机构中的蜗杆52与涡轮51可以对剪切机构的角度调节,以便于两剪切刀42将多余边料8切下,机座1上设置的距离调节机构能够调节剪切机构在与采光板移动方向垂直的方向上的位置,距离调节机构中的支撑机座1设置高度调节机构能够调节剪切机构的高度,距离调节机构中可以通过丝杆、气缸或液压缸等驱动支撑基座21在机座1上滑动;高度调节机构中可以通过丝杆、气缸或液压缸等驱动支撑基台31在支撑基座21上滑动。When in use, the utility model is symmetrically arranged on both sides of the lighting panel production line, and the
两个剪切刀42在高度方向上正对设置,两个剪切刀42在与采光板移动方向垂直的方向上错位设置,两个所述剪切刀42相接触且采光板从两个剪切刀42之间经过能够被切开,生产采光板过程中通过两个剪切刀42将多余的边料切掉,不会产生粉尘,也就不需要设置密封空间,便于观察采光板生产过程;机座1上设置的距离调节机构能够调节剪切机构在与采光板移动方向垂直的方向上的位置,距离调节机构中的支撑机座1设置高度调节机构能够调节剪切机构的高度;使剪切机构能够适应不同尺寸的采光板生产要求。转动角度调节机构中蜗杆52可以带动涡轮51转动,从而可以调节剪切机构的角度,能够与距离调节机构和高度调节机构配合可以调整剪切方向,控制将采光板边料切除的角度,能够适应采光板的形状,并且保证连续切割和完整切割。The two shearing
沿采光板移动方向上于剪切机构后设有能够将剪切机构切下的边料收集的边料收集机构,所述边料收集机构包括支撑架61、切刀62、电动缸63和收集箱64;所述支撑架61上于靠近采光板一侧固定有用于输送剪切机构切下的边料输送槽65,所述输送槽65具有进料端和出料端;所述支撑架61上于输送槽65出料端上方固定有刀架611,所述切刀62沿竖直方向滑动与刀架611上,所述电动缸63固定于支撑架61上,所述电动缸63的活塞杆与切刀62顶部固定并且能够驱动其沿竖直方向往复运动切断边料;所述收集箱64能够收集被切刀62切断的边料。Along the moving direction of the lighting panel, behind the shearing mechanism, there is an edge material collection mechanism capable of collecting the edge material cut by the shearing mechanism.
使切下的多余边料8通过边料收集机构中的输送槽65,再通过边料收集机构中的电动缸63带动切刀62往复运动可以将多余边料8分段切割,并将分段后的多余边料8收集到收集箱64中,可以将剪切机构切下的多余边料8收集,便于后续处理,避免堆放。The
支撑架61上于输送槽65上方设有压轮66,所述压轮66借助一轮架67与支撑架61连接,所述轮架67具有沿竖直方向的滑杆68,所述滑杆68与支撑架61滑动连接,所述滑杆68上套设有压簧69,所述压簧69上端与支撑架61接触,所述压簧69下端与轮架67接触;所述压轮66能够对输送槽65内的边料产生压力,压轮66在压簧69的作用下能够对输送槽65内的多余边料8产生压力,保证多余边料8不会脱离输送槽65,且有利于后续切刀62对多余边料8的切割工作。The
剪切机构包括电机43,两个所述剪切刀42中位于下方的剪切刀42通过电机43驱动其转动。通过电机43驱动可以保证剪切刀42能够转动,避免发生打滑,出现不能切割的情况。The shearing mechanism includes a
支撑基体41上沿高度方向滑动连接有滑台71,所述支撑基体41上可转动连接有第一丝杆72,所述第一丝杆72与滑台71螺纹连接并能够驱动其滑动,两个所述剪切刀42中位于上方的剪切刀42借助第二转轴连接于滑台71上。通过第一丝杆72控制滑台71移动,可以控制两剪切刀42之间在高度方向上的距离,可以针对不同尺寸的采光板或者是剪切刀42的磨损程度进行调节,支撑基体41上沿高度方向借助两并列的第一滑杆与滑台71滑动连接。A slide table 71 is slidably connected to the support base 41 along the height direction, and a
第一驱动器包括第二丝杆22,所述支撑基座21滑动连接于机座1上;所述第二丝杆22可转动连接于机座1上,所述第二丝杆22与支撑基座21螺纹连接。通过第二丝杆22能够控制支撑基座21在机座1上的位置,调节精度高,便于微调;支撑基座21借助两并列的第二滑杆滑动连接于机座1上。The first driver includes a
第二驱动器包括第三丝杆32,所述支撑基台31滑动连接于支撑基座21上;所述第三丝杆32可转动连接于支撑基座21上,所述第三丝杆32与支撑基座21螺纹连接;通过第三丝杆32能够控制支撑基台31在支撑基座21上的位置,调节精度高,便于微调;支撑基台31借助两并列的第三三滑杆滑动连接于支撑基座21。The second driver includes a
以上仅是本实用新型的较佳实施例,任何人根据本实用新型的内容对本实用新型作出的些许的简单修改、变形及等同替换均落入本实用新型的保护范围。The above are only preferred embodiments of the present invention, and any simple modifications, deformations and equivalent replacements made by anyone according to the content of the present invention will fall into the protection scope of the present invention.
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN112157710A (en) * | 2020-09-24 | 2021-01-01 | 河北多凯复合材料有限公司 | Plate slitting machine |
CN115157349A (en) * | 2022-05-31 | 2022-10-11 | 宁波中科毕普拉斯新材料科技有限公司 | A roller shearing device and roller shearing method capable of cleaning the material edge |
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2019
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN112157710A (en) * | 2020-09-24 | 2021-01-01 | 河北多凯复合材料有限公司 | Plate slitting machine |
CN115157349A (en) * | 2022-05-31 | 2022-10-11 | 宁波中科毕普拉斯新材料科技有限公司 | A roller shearing device and roller shearing method capable of cleaning the material edge |
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