CN211218412U - A die-cutting mechanism that is convenient for automatic blanking - Google Patents
A die-cutting mechanism that is convenient for automatic blanking Download PDFInfo
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- 238000005520 cutting process Methods 0.000 title description 4
- 239000000463 material Substances 0.000 claims abstract description 16
- 238000013016 damping Methods 0.000 claims abstract description 9
- 230000035939 shock Effects 0.000 claims description 10
- 238000009434 installation Methods 0.000 claims description 7
- 238000003825 pressing Methods 0.000 claims description 5
- 238000010521 absorption reaction Methods 0.000 claims description 3
- 239000000956 alloy Substances 0.000 claims description 3
- 229920001971 elastomer Polymers 0.000 claims description 3
- 229920006346 thermoplastic polyester elastomer Polymers 0.000 claims description 3
- 239000004579 marble Substances 0.000 claims 3
- 230000000994 depressogenic effect Effects 0.000 claims 2
- 238000004080 punching Methods 0.000 abstract description 13
- 230000000694 effects Effects 0.000 abstract description 5
- 238000005381 potential energy Methods 0.000 abstract description 4
- 238000000034 method Methods 0.000 description 13
- 238000004519 manufacturing process Methods 0.000 description 4
- 230000009286 beneficial effect Effects 0.000 description 2
- 238000011161 development Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 239000006096 absorbing agent Substances 0.000 description 1
- 238000010923 batch production Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 229910052755 nonmetal Inorganic materials 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
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Abstract
本实用新型属于冲压模具技术领域,尤其为一种便于自动下料冲模机构,包括下模座,下模座的顶部固定连接有滑柱,滑柱远离下模座的一端活动连接有上模座,上模座的底部设置有凸模,下模座的顶部固定安装有凹模,凹模的顶部安装有卸料板,且凹模的凹陷部底端开设有安装腔,凹模的底部且与上模座的凹陷部之间设置有减震装置,凹模的底端外表面活动连接有第一滑块,第一滑块的前端外表面活动连接有活动杆。本实用新型通过设置的减震装置,可以将产生的震动转化为第一弹簧的弹性势能,大大提高了冲模机构的减震效果,同时设置的顶出机构,可以自动完成下料工作,大大提高了冲模机构的下料效率,节省人力物力。
The utility model belongs to the technical field of stamping dies, in particular to a punching die mechanism convenient for automatic blanking. , the bottom of the upper die base is provided with a punch, the top of the lower die base is fixedly installed with a concave die, the top of the concave die is installed with a stripper plate, and the bottom end of the concave part of the concave die is provided with a mounting cavity, and the bottom of the concave die is A damping device is arranged between the concave part of the upper die base, the outer surface of the bottom end of the concave die is movably connected with a first sliding block, and the outer surface of the front end of the first sliding block is movably connected with a movable rod. The damping device provided in the utility model can convert the generated vibration into the elastic potential energy of the first spring, which greatly improves the damping effect of the die mechanism. It improves the blanking efficiency of the die mechanism and saves manpower and material resources.
Description
技术领域technical field
本实用新型涉及冲压模具技术领域,具体为一种便于自动下料冲模机构。The utility model relates to the technical field of stamping dies, in particular to a stamping die mechanism convenient for automatic blanking.
背景技术Background technique
随着冲压技术的发展和新型模具材料的出现,模具的结构也发生了一定的变化,对模具的制造、装配的调整等都有很大影响。冲压生产机械化、自动化和高速冲压的出现,不仅推动了模具结构的发展,而且也促使与模具配套的送料装置、出件装置、快速换模装置、各种检测装置及各种机械手等技术装备也达到更高的水平。而冲压模具是在冷冲压加工中,将材料(金属或非金属)加工成零件(或半成品)的一种特殊工艺装备,称为冷冲压模具(俗称冷冲模)。在新产品试制和小批量生产冲压件中,已普遍采用了简易冲模结构,这种冲模不仅结构简单,而且还具有制造方便、成本低廉的特点,并能满足一定的加工质量。现有的冲模机构存在以下问题:With the development of stamping technology and the emergence of new mold materials, the structure of the mold has also undergone certain changes, which has a great impact on the manufacture of the mold and the adjustment of the assembly. The emergence of mechanization, automation and high-speed stamping in stamping production not only promotes the development of die structure, but also promotes the technical equipment such as feeding device, ejection device, rapid die changing device, various testing devices and various manipulators that are matched with the die. reach a higher level. The stamping die is a special process equipment that processes materials (metal or non-metal) into parts (or semi-finished products) in the cold stamping process, which is called cold stamping die (commonly known as cold stamping die). In the trial production of new products and small batch production of stamping parts, the simple die structure has been widely used. This die is not only simple in structure, but also has the characteristics of convenient manufacture, low cost, and can meet a certain processing quality. The existing die mechanism has the following problems:
1、冲模完成后,工件与凹模侧壁贴合紧密,导致工件出料十分麻烦,工作人员需要对工件与凹模侧壁之间慢慢撬松,然后才能取出工件,下料困难;1. After the punching die is completed, the workpiece and the side wall of the die are closely attached, which makes it very troublesome to discharge the workpiece. The staff needs to slowly loosen the workpiece and the side wall of the die, and then the workpiece can be taken out, and it is difficult to unload;
2、冲模的过程中下模座与凹模之间会连接不稳定,导致冲模时出现震动的现象。2. During the process of punching, the connection between the lower die base and the die will be unstable, resulting in the phenomenon of vibration during punching.
实用新型内容Utility model content
针对现有技术的不足,本实用新型提供了一种便于自动下料冲模机构,解决了冲模完成后,工件与凹模侧壁贴合紧密,导致工件出料十分麻烦,工作人员需要对工件与凹模侧壁之间慢慢撬松,然后才能取出工件,下料困难和冲模的过程中下模座与凹模之间会连接不稳定,导致冲模时出现震动的问题。Aiming at the deficiencies of the prior art, the utility model provides a die mechanism that is convenient for automatic blanking, which solves the problem that after the die is completed, the workpiece and the side wall of the die are tightly fitted, resulting in very troublesome unloading of the workpiece. The side walls of the die are slowly pryed loose, and then the workpiece can be taken out. It is difficult to blank and the connection between the lower die holder and the die will be unstable during the process of punching, resulting in the problem of vibration during punching.
为实现上述目的,本实用新型提供如下技术方案:一种便于自动下料冲模机构,包括下模座,所述下模座的顶部固定连接有滑柱,所述滑柱远离下模座的一端活动连接有上模座,所述上模座的底部设置有凸模,所述下模座的顶部固定安装有凹模,所述凹模的顶部安装有卸料板,且凹模的凹陷部底端开设有安装腔,所述凹模的底部且与上模座的凹陷部之间设置有减震装置,所述凹模的底端外表面活动连接有第一滑块,所述第一滑块的前端外表面活动连接有活动杆,所述活动杆远离第一滑块的一端活动连接有第二滑块,所述第二滑块的顶部活动连接有压板,所述安装腔的底部设置有电动推杆,所述电动推杆的伸缩端固定连接有推板。In order to achieve the above purpose, the present utility model provides the following technical solutions: a die mechanism that facilitates automatic blanking, including a lower die base, the top of the lower die base is fixedly connected with a sliding column, and the sliding column is away from one end of the lower die base The upper die base is movably connected, the bottom of the upper die base is provided with a punch, the top of the lower die base is fixedly installed with a concave die, the top of the concave die is installed with a stripper plate, and the concave part of the concave die is installed. A mounting cavity is opened at the bottom end, a shock absorbing device is arranged between the bottom of the concave die and the concave part of the upper die base, and a first slider is movably connected to the outer surface of the bottom end of the concave die. A movable rod is movably connected to the outer surface of the front end of the sliding block, and a second sliding block is movably connected to the end of the movable rod away from the first sliding block, the top of the second sliding block is movably connected to a pressure plate, and the bottom of the installation cavity is movably connected to a pressure plate. An electric push rod is provided, and a push plate is fixedly connected to the telescopic end of the electric push rod.
作为本实用新型的一种优选技术方案,所述减震装置包括承接垫和承接槽,所述承接垫位于承接槽的顶端,所述承接垫的底部滚动连接有弹球,所述弹球的底部固定连接有第一弹簧,所述第一弹簧远离弹球的一端与承接槽的内底部固定连接。As a preferred technical solution of the present invention, the shock absorbing device includes a receiving pad and a receiving groove, the receiving pad is located at the top of the receiving groove, the bottom of the receiving pad is rollingly connected with a pinball, and the pinball is connected to the bottom of the pinball. The bottom is fixedly connected with a first spring, and one end of the first spring away from the pinball is fixedly connected with the inner bottom of the receiving groove.
作为本实用新型的一种优选技术方案,所述减震装置的数量为若干组,所述承接垫的材质为热塑性聚酯弹性体材料,所述弹球的材质为橡胶材料。As a preferred technical solution of the present invention, the number of the shock absorbing devices is several groups, the material of the receiving pad is a thermoplastic polyester elastomer material, and the material of the pinball is a rubber material.
作为本实用新型的一种优选技术方案,所述上模座的底部固定连接有与滑柱滑动连接的滑套,所述滑柱的数量为四组,且四组滑柱呈矩形分布在下模座的顶部四个边角。As a preferred technical solution of the present invention, the bottom of the upper die base is fixedly connected with a sliding sleeve that is slidably connected with the sliding column, the number of the sliding column is four groups, and the four groups of sliding columns are distributed in the lower mold in a rectangular shape. the top four corners of the seat.
作为本实用新型的一种优选技术方案,所述凹模的凹陷部底端开设有与第一滑块相适配的第一滑槽,所述压板的底部开设有与第二滑块相适配的第二滑槽。As a preferred technical solution of the present invention, the bottom end of the concave part of the die is provided with a first chute adapted to the first sliding block, and the bottom of the pressing plate is provided with a first sliding groove adapted to the second sliding block Equipped with the second chute.
作为本实用新型的一种优选技术方案,所述活动杆的数量为两组,且每组活动杆的数量为两个,两个所述活动杆之间转动连接有转轴,所述转轴的两侧且位于两个活动杆之间固定连接有第二弹簧。As a preferred technical solution of the present invention, the number of the movable rods is two groups, and the number of each group of movable rods is two, and a rotating shaft is rotatably connected between the two movable rods. A second spring is fixedly connected on the side and between the two movable rods.
作为本实用新型的一种优选技术方案,所述下模座和上模座的材质均为硬质合金材料,且下模座的底部粘贴有防滑垫。As a preferred technical solution of the present invention, the lower die base and the upper die base are both made of hard alloy material, and the bottom of the lower die base is pasted with a non-slip pad.
作为本实用新型的一种优选技术方案,所述电动推杆通过螺栓与安装腔的底部固定连接,且推板与电动推杆的伸缩端焊接固定。As a preferred technical solution of the present invention, the electric push rod is fixedly connected to the bottom of the installation cavity through bolts, and the push plate is welded and fixed to the telescopic end of the electric push rod.
与现有技术相比,本实用新型提供了一种便于自动下料冲模机构,具备以下有益效果:Compared with the prior art, the utility model provides a die-cutting mechanism that is convenient for automatic blanking, and has the following beneficial effects:
1、该便于自动下料冲模机构,通过设置的第一滑块、第一滑槽、活动杆、第二滑块、第二滑槽、第二弹簧、转轴、电动推杆、推板、压板的配合使用,冲模完成后,工件尺寸若与凹模侧壁之间有距离时,第二弹簧会自动回位,带动第一滑块在第一滑槽内滑动,带动活动杆的转动,从而推动第二滑块在第二滑槽内滑动,最后通过第二弹簧巨大弹力将压板上方的工件顶出凹模,完成下料;若工件会与凹模侧壁贴合紧密,此时可以借助电动推杆,带动推板推动压板,让工件被顶出凹模,完成下料,此机构可以自动完成下料工作,大大提高了冲模机构的下料效率,节省人力物力;1. This die-cutting mechanism is convenient for automatic blanking. The first slider, the first chute, the movable rod, the second slider, the second chute, the second spring, the rotating shaft, the electric push rod, the push plate and the pressure plate are provided. After the die is completed, if there is a distance between the workpiece size and the side wall of the die, the second spring will automatically return to drive the first slider to slide in the first chute, and drive the rotation of the movable rod, thereby Push the second slider to slide in the second chute, and finally push the workpiece above the pressure plate out of the die by the huge elasticity of the second spring to complete the blanking; if the workpiece will fit closely with the side wall of the die, you can use The electric push rod drives the push plate to push the platen, so that the workpiece is pushed out of the die, and the blanking is completed. This mechanism can automatically complete the blanking work, which greatly improves the blanking efficiency of the die mechanism and saves manpower and material resources;
2、该便于自动下料冲模机构,通过设置的减震装置,在进行冲模过程中,凹模可以挤压承接垫,从而使得承接垫挤压弹球,最后弹球一端的第一弹簧被压缩,可以将产生的震动转化为第一弹簧的弹性势能,大大提高了冲模机构的减震效果,解决了冲模的过程中下模座与凹模之间会连接不稳定,导致冲模时出现震动的问题。2. The punching mechanism is convenient for automatic blanking. Through the damping device provided, during the punching process, the die can squeeze the receiving pad, so that the bearing pad squeezes the pinball, and finally the first spring at one end of the pinball is compressed. , which can convert the generated vibration into the elastic potential energy of the first spring, which greatly improves the shock absorption effect of the die mechanism, and solves the problem that the connection between the lower die seat and the die during the die process will be unstable, resulting in the occurrence of vibration during the die. question.
附图说明Description of drawings
图1为本实用新型一种便于自动下料冲模机构的整体结构示意图;1 is a schematic diagram of the overall structure of a kind of convenient automatic blanking die mechanism of the present utility model;
图2为本实用新型一种便于自动下料冲模机构的顶出机构的结构示意图;Fig. 2 is the structural representation of a kind of ejector mechanism of the utility model that is convenient for automatic blanking die mechanism;
图3为本实用新型一种便于自动下料冲模机构的减震装置结构示意图;3 is a schematic structural diagram of a damping device of the utility model that is convenient for an automatic blanking die mechanism;
图4为本实用新型一种便于自动下料冲模机构的图1A处放大图。FIG. 4 is an enlarged view of FIG. 1A of a convenient automatic blanking die mechanism of the present invention.
图中:1、下模座;2、滑柱;3、上模座;4、凸模;5、卸料板;6、凹模;7、安装腔;8、减震装置;801、承接垫;802、承接槽;803、弹球;804、第一弹簧;9、第一滑块;901、第一滑槽;10、活动杆;11、第二滑块;111、第二滑槽;12、第二弹簧;13、转轴;14、电动推杆;15、推板;16、防滑垫;17、压板。In the picture: 1. Lower die base; 2. Slide column; 3. Upper die base; 4. Punch die; 5. Stripper plate; 6. Concave die; 7. Installation cavity; 8. Damping device; 801. Pad; 802, receiving groove; 803, pinball; 804, first spring; 9, first slider; 901, first chute; 10, movable rod; 11, second slider; 111, second chute ; 12, the second spring; 13, the shaft; 14, the electric push rod; 15, the push plate; 16, the anti-skid pad; 17, the pressure plate.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the implementations. example. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present invention.
请参阅图1-4,本实施方案中:一种便于自动下料冲模机构,包括下模座1,下模座1的顶部固定连接有滑柱2,滑柱2远离下模座1的一端活动连接有上模座3,上模座3的底部设置有凸模4,下模座1的顶部固定安装有凹模6,凹模6的顶部安装有卸料板5,且凹模6的凹陷部底端开设有安装腔7,凹模6的底部且与上模座3的凹陷部之间设置有减震装置8,可以将产生的震动转化为第一弹簧804的弹性势能,大大提高了冲模机构的减震效果,凹模6的底端外表面活动连接有第一滑块9,第一滑块9的前端外表面活动连接有活动杆10,活动杆10远离第一滑块9的一端活动连接有第二滑块11,第二滑块11的顶部活动连接有压板17,安装腔7的底部设置有电动推杆14,其型号为DT700,电动推杆14的伸缩端固定连接有推板15,若工件会与凹模6侧壁贴合紧密,此时可以借助电动推杆14,带动推板15推动压板17,让工件被顶出凹模6,完成下料。Please refer to FIGS. 1-4. In this embodiment, a die-cutting mechanism that facilitates automatic blanking includes a
本实施例中,减震装置8包括承接垫801和承接槽802,承接垫801位于承接槽802的顶端,承接垫801的底部滚动连接有弹球803,弹球803的底部固定连接有第一弹簧804,第一弹簧804远离弹球803的一端与承接槽802的内底部固定连接,在进行冲模过程中,凹模6可以挤压承接垫801,从而使得承接垫801挤压弹球803,最后弹球803一端的第一弹簧804被压缩,可以将产生的震动转化为第一弹簧804的弹性势能,大大提高了冲模机构的减震效果,解决了冲模的过程中下模座1与凹模6之间会连接不稳定,导致冲模时出现震动的问题;减震装置8的数量为若干组,承接垫801的材质为热塑性聚酯弹性体材料,弹性效果好,有利于减震装置8的工作,弹球803的材质为橡胶材料;上模座3的底部固定连接有与滑柱2滑动连接的滑套,滑柱2的数量为四组,且四组滑柱2呈矩形分布在下模座1的顶部四个边角,可以便于上模座3与凹模6的结合完成冲模过程;凹模6的凹陷部底端开设有与第一滑块9相适配的第一滑槽901,压板17的底部开设有与第二滑块11相适配的第二滑槽111;活动杆10的数量为两组,且每组活动杆10的数量为两个,两个活动杆10之间转动连接有转轴13,转轴13的两侧且位于两个活动杆10之间固定连接有第二弹簧12,通过第二弹簧12巨大弹力将压板17上方的工件顶出凹模6,完成下料;下模座1和上模座3的材质均为硬质合金材料,且下模座1的底部粘贴有防滑垫16,防止冲模过程中出现滑动的现象;电动推杆14通过螺栓与安装腔7的底部固定连接,且推板15与电动推杆14的伸缩端焊接固定,若工件会与凹模6侧壁贴合紧密,此时可以借助电动推杆14,带动推板15推动压板17,让工件被顶出凹模6,完成下料。In this embodiment, the
本实用新型的工作原理及使用流程:冲模完成后,工件尺寸若与凹模6侧壁之间有距离时,第二弹簧12会自动回位,带动第一滑块9在第一滑槽901内滑动,带动活动杆10的转动,从而推动第二滑块11在第二滑槽111内滑动,最后通过第二弹簧12巨大弹力将压板17上方的工件顶出凹模6,完成下料;若工件会与凹模6侧壁贴合紧密,此时可以借助电动推杆14,带动推板15推动压板17,让工件被顶出凹模6,完成下料,此机构可以自动完成下料工作,大大提高了冲模机构的下料效率,节省人力物力。The working principle and use process of the utility model: after the punching die is completed, if there is a distance between the workpiece size and the side wall of the
最后应说明的是:以上所述仅为本实用新型的优选实施例而已,并不用于限制本实用新型,尽管参照前述实施例对本实用新型进行了详细的说明,对于本领域的技术人员来说,其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换。凡在本实用新型的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。Finally, it should be noted that the above are only the preferred embodiments of the present invention, and are not intended to limit the present invention. , it is still possible to modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements to some of the technical features. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN112829150A (en) * | 2020-12-31 | 2021-05-25 | 关娟娃 | Mold for manufacturing bracelet and bracelet processing technology |
| CN115570054A (en) * | 2022-09-16 | 2023-01-06 | 丹阳市胜睿模塑有限公司 | Integrated stamping die and process for electric vehicle door welding assembly |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112829150A (en) * | 2020-12-31 | 2021-05-25 | 关娟娃 | Mold for manufacturing bracelet and bracelet processing technology |
| CN115570054A (en) * | 2022-09-16 | 2023-01-06 | 丹阳市胜睿模塑有限公司 | Integrated stamping die and process for electric vehicle door welding assembly |
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