CN211218081U - Steel wire lubricant soaking device for steel strand manufacturing - Google Patents
Steel wire lubricant soaking device for steel strand manufacturing Download PDFInfo
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- CN211218081U CN211218081U CN201921940177.4U CN201921940177U CN211218081U CN 211218081 U CN211218081 U CN 211218081U CN 201921940177 U CN201921940177 U CN 201921940177U CN 211218081 U CN211218081 U CN 211218081U
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Abstract
The utility model relates to a steel wire lubrication treatment technical field for steel strand wires, in particular to a steel wire infiltration lubricant device for manufacturing steel strand wires, which comprises a groove body and a cover body, wherein the cover body is provided with a through hole, a push rod is arranged in the through hole in a penetrating way, the bottom end of the push rod is provided with a flat plate which is positioned in the groove body, the flat plate is provided with a push pulley, the top end of the push rod is provided with a push disc, the left side wall of the groove body is provided with a front end pulley, the cover body between the right side wall and the flat plate is provided with a hanging pulley and a brushing component, the groove body is filled with a liquid lubricant, so that a steel rope, a steel wire or a steel strand wire can be pushed by the push rod to be immersed in the liquid lubricant, the difficulty and the energy consumption of pulling the steel rope, the steel strand wire or the steel strand wire can be reduced under the action, when the wire drawing powder enters the die, more wire drawing powder can be adhered and brought into the die, and the drawing friction lubrication effect is improved.
Description
Technical Field
The utility model belongs to the technical field of steel wire lubrication treatment technique and specifically relates to a system steel wire soaks lubricant device for steel strand wires.
Background
The steel wire adopted for preparing the steel strand is a technological means that the wire rod raw material is subjected to processes of acid washing, phosphating, drawing, wire rewinding and the like, and one or more times of drawing is carried out during the processes so as to reach the target diameter. The wire drawing die is a necessary drawing device in a steel wire production process, and a wire rod passes through the device, so that the diameter of the wire rod is gradually reduced from coarse to fine to reach the size required by people. In the process of drawing the steel wire, the radial compressive stress is very large in the deformation area of the drawing die, so that the friction force between the steel wire and the die is increased, the drawing force is increased, the energy consumption is increased, and the service life of the die is reduced. Therefore, in the existing process, for the steel wire drawing process, a layer of lubricating powder, namely wire drawing powder, is coated on the outer surface of a wire rod or the outer surface of a steel wire, so that the lubricating effect is achieved in the drawing process, the friction coefficient is reduced, and the energy consumption is reduced. In the actual production process, the amount of the wire drawing powder or the lubricating powder which can be adhered to the outer surfaces of the steel rope, the steel wire, the wire rod and the like is very small, so that the lubricating powder brought into the die is less, and the lubricating effect is not ideal. Therefore, in the process of drawing the raw materials such as the steel rope, the steel wire, the wire rod and the like through the drawing die, after the raw materials are soaked by the liquid lubricant, the raw materials pass through the wire drawing powder box, so that the wire drawing powder in the wire drawing powder box can be adhered to the outer surfaces of the steel rope, the steel wire and the wire rod in large quantity, the amount of the wire drawing powder brought into the die is increased, and the lubricating effect is improved. However, when steel wires, wire rods and the like are soaked with the lubricant, a large amount of liquid lubricant is adhered to the surface of the steel wires, the wire rods and the like, and the steel wires, the wire rods and the like are easy to fall into a production environment in a pulling process, so that the lubricant loss is caused, and even the environment is polluted; if direct with the seamless setting of wire drawing powder box and liquid lubricant groove export, but lead to the solution lubricant on steel rope or steel wire, the wire rod again to be brought into in a large number in the wire drawing powder box, not only influenced the quality of wire drawing powder, but also because humidity is great, cause wire drawing powder adhesive ability weaker, drop easily, and then also influenced the wire drawing powder volume that enters into in the wire drawing mould, lead to the antifriction effect relatively poor, lubricating effect is still unsatisfactory.
Based on this, this researcher combines the improvement to the wire drawing powder coating process before the steel wire is drawn, improve the device that steel cable, steel wire or wire rod soaked solution lubricant was handled, make the solution volume of steel wire, steel cable or wire rod surface through soaking solution weaken, also prevented that solution lubricant from being taken out the lubricant inslot, improved environmental quality, simultaneously, the adhesive force when having guaranteed the wire drawing powder adhesion is stronger, improved the volume that the wire drawing powder entered into the mould, improved the lubricated effect of steel wire drawing process, draw lubricated the processing stage and provide a new installation for the steel wire.
SUMMERY OF THE UTILITY MODEL
In order to solve the technical problem existing in the prior art, the utility model provides a system steel wire for stranded conductor steel wire soaks smooth agent device.
The method is realized by the following technical scheme:
the steel wire lubricant soaking device for manufacturing the steel strand comprises a groove body, wherein a cover body is arranged at the top of the groove body, a discharge pipe is arranged at the bottom of the groove body, and a valve is arranged on the discharge pipe; a through hole is formed in the center of the cover body, a pushing rod penetrates through the through hole, a flat plate is arranged at the bottom end of the pushing rod, and a pushing disc is arranged at the top end of the pushing rod; the flat plate is positioned in the tank body, the left end and the right end of the bottom surface of the flat plate on the same straight line are respectively provided with a connecting column, and the bottom end of the connecting column is provided with a propelling pulley; a hanging rod is hung on the cover body between the right end of the flat plate and the right wall of the groove body, and a hanging pulley is arranged at the bottom end of the hanging rod; a hanging column is hung on the cover body between the hanging rod and the right wall of the groove body, and a brushing assembly is arranged at the bottom end of the hanging column; a horizontal column is arranged on the inner wall of the left side of the tank body, a vertical upward fixing column is arranged on the end part of the horizontal column far away from the inner wall of the left side of the tank body, and a front-end pulley is arranged at the top end of the fixing column; pulling holes are formed in the left side wall and the right side wall of the groove body; the brushing component is provided with a through hole which is through from left to right; the through hole and the pulling hole on the right side wall of the groove body are positioned on the same horizontal line, and the horizontal line is superposed with the horizontal tangent line at the top of the hanging pulley; the pulling hole on the left side wall of the groove body is positioned on the horizontal tangent line at the top end of the front end pulley.
Through the tank body and the cover body, a through hole is formed in the center of the cover body, a pushing rod penetrates through the through hole, a flat plate is arranged at the bottom end of the pushing rod, a pushing disc is arranged at the top end of the pushing rod, and the pushing disc is positioned on the cover body, namely outside the tank body, so that the flat plate can be pushed and pressed downwards from the top end of the tank body; the bottom of the flat plate is provided with a propelling pulley through the connecting column, and a fixed pulley arrangement connecting mode is formed between the propelling pulley and the connecting column, so that a steel rope, a steel wire or a steel strand passes through the bottom end of the propelling pulley and is pushed and pressed by the propelling rod to be bent downwards; pulling holes are formed in the left side wall and the right side wall of the groove body, a hanging rod is arranged on the cover body, a hanging pulley is arranged at the bottom of the hanging rod, and the hanging pulley is arranged in a fixed pulley mode, so that a steel rope, a steel wire or a steel strand passes through the top end of the hanging pulley and penetrates out of the pulling hole in the right side wall; a horizontal column is arranged on the inner wall of the left side of the tank body, a fixed column is arranged at one end of the horizontal column, a front end pulley is arranged at the top end of the fixed column, the front end pulley adopts a fixed pulley arrangement mode, so that a steel rope, a steel wire and a steel strand pass through a pulling hole in the side wall of the left side of the tank body and enter the top end of the front end pulley, a hanging column and a painting component on the hanging column are arranged on a cover body between the hanging rod and the inner wall of the right side of the tank body, a through hole which is on the same horizontal line with the pulling hole in the side wall of the right side of the tank body is arranged on the painting component, so that the steel rope, the steel wire or the steel strand passes through the pulling hole in the side wall of the left side and enters the tank body, a lubricant is contained in the tank body, the depth, The lubricant is uniformly coated on the surface of the steel rope, the steel wire or the steel strand under the action of the coating component, and the excessive lubricant is hung, wiped and slides into the groove body, so that the consumption of the lubricant is reduced, the defect that the adhesion amount of the wire drawing powder is extremely small due to the fact that excessive lubricant is on the surface of the steel rope, the steel wire or the steel strand is avoided, the amount of the wire drawing powder entering a wire drawing die is improved, and the drawing lubrication effect is enhanced.
In order to enable the pushing pulley to move towards the upper side of the cover body in the process of stopping working, so that secondary pushing compression is facilitated, and the stability of the pushing rod is ensured, preferably, a plurality of springs are arranged between the pushing disc and the upper surface of the cover body, and at least one spring is provided with a fixing lock. The two springs are preferably adopted, the two springs are beneficial to keeping balance and stability, and meanwhile, the problem that the cost is high due to the fact that too many springs are used is avoided.
In order to simplify the device cost and improve the uniform coating of the lubricant on the surface of the steel rope, the steel wire or the steel strand, the coating component is preferably a steel plate which is hung vertically downwards, and a left through hole and a right through hole are arranged in the center of the steel plate.
In order to improve the effect that the lubricant on the surface of the steel rope, the steel wire or the steel strand can be uniformly coated to form a film, the phenomenon that excessive lubricant is brought out of a groove body to cause lubricant waste is avoided, even the excessive lubricant is adhered to the surface of the steel rope, the steel wire or the steel strand to cause that the adhesion capability of the wire drawing powder on the surface of the steel rope, the steel wire or the steel strand is weak, the amount of the wire drawing powder entering a wire drawing die is small, and the drawing lubrication performance is poor, preferably, a hairbrush is fixedly arranged in the through hole.
In order to supplement liquid lubricant into the tank body, ensure that the lubricant in the tank body can submerge the steel rope, the steel wire or the steel strand, and simultaneously realize the leaching of the lubricant on the surface of the steel strand, the steel wire or the steel rope while supplementing liquid, preferably, the cover body is provided with a spray pipe which is positioned between the suspender and the suspension column and/or positioned on a position vertically opposite to the front end pulley; the lid upper surface is provided with the storage chamber, spray tube and storage chamber intercommunication. The adopted spray pipe does not necessarily have a spraying effect and can directly flow into the groove body, and if a pressurizing device is arranged in the storage cavity, the pressure of the storage cavity is higher, and the spraying effect can be realized; the spray pipe adopted in the invention aims to flow the liquid lubricant into the groove body, so that the aim of adding the liquid lubricant into the groove body is fulfilled. Through the arranged positions, the steel ropes, the steel wires and the steel strands are leached.
The invention is preferable, the brushing component comprises a brushing body, a through hole is formed in the brushing body, a brush is arranged in the through hole, and a connecting position is arranged at the top of the brushing body and can be in threaded connection with the bottom end of the hanging column. Convenient for maintenance, installation and replacement.
Preferably, the bottom of the painting component is provided with a gap. Under the brushing effect of the brush, excessive liquid lubricant can enter the tank body, and the brushing uniformity is realized.
Compared with the prior art, the invention has the technical effects that:
the invention has simple structure, convenient operation and simple structure, can ensure that the liquid lubricant can be immersed on the surface of the steel rope, the steel wire or the steel strand, and can avoid the phenomenon that the liquid lubricant is adhered on the surface of the steel rope, the steel strand or the steel wire in an overlarge amount to cause that the wiredrawing powder is easy to fall off after being adhered on the surface, and also avoid the defects of poor immersion effect, low film strength caused by the local occurrence of the liquid lubricant, less wiredrawing powder adhered on the surface, less wiredrawing powder entering a wiredrawing die and poor lubrication effect, greatly improves the amount of the wiredrawing powder entering the wiredrawing die in the process of drawing the steel wire, improves the friction lubrication effect of drawing, and prolongs the service life of the die.
Drawings
Fig. 1 is a schematic view of the overall structure of the present invention.
Fig. 2 is a schematic view of the structure of the brush assembly of fig. 1.
FIG. 3 is a schematic sectional view of the structure of FIG. 2A-A'.
1-tank body 2-cover body 3-lubricant 4-discharge pipe 5-valve 6-suspension post 7-painting component 8-storage chamber 9-spray pipe 10-suspension rod 11-suspension pulley 12-flat plate 13-propelling pulley 14-connecting post 15-fixing post 16-horizontal post 17-steel rope 18-front end pulley 19-propelling rod 20-spring 21-push disk 22-fixing lock 7.1-connecting position 7.2-brush 7.3-through hole 7.4-painting body.
Detailed Description
The technical solution of the present invention is further defined below with reference to the specific embodiments, but the scope of protection is not limited to the description.
As shown in fig. 1-3, in some embodiments, the steel wire lubricant infiltrating device for manufacturing steel strands comprises a tank body 1, a cover body 2 is arranged at the top of the tank body 1, a discharge pipe 4 is arranged at the bottom of the tank body 1, and a valve 5 is arranged on the discharge pipe 4; a through hole is formed in the center of the cover body 2, a push rod 19 penetrates through the through hole, a flat plate 12 is arranged at the bottom end of the push rod 19, and a push disc 21 is arranged at the top end of the push rod 19; the flat plate 12 is positioned in the tank body 1, the left end and the right end of the bottom surface of the flat plate 12 on the same straight line are respectively provided with a connecting column 14, and the bottom end of the connecting column 14 is provided with a propelling pulley 13; a hanging rod 10 is hung on the cover body 2 between the right end of the flat plate 12 and the right wall of the tank body 1, and a hanging pulley 11 is arranged at the bottom end of the hanging rod 10; a hanging column 6 is hung on the cover body between the hanging rod 10 and the right wall of the tank body 1, and the bottom end of the hanging column 6 is provided with a painting component 7; a horizontal column 16 is arranged on the inner wall of the left side of the tank body 1, a vertically upward fixed column 15 is arranged on the end part of the horizontal column 16 far away from the inner wall of the left side of the tank body 1, and a front-end pulley 18 is arranged at the top end of the fixed column 15; pulling holes are formed in the left side wall and the right side wall of the tank body 1; the brushing component 7 is provided with a through hole which is through from left to right; the through hole and the pulling hole on the right side wall of the tank body 1 are positioned on the same horizontal line, and the horizontal line is superposed with the horizontal tangent line at the top of the hanging pulley 11; the pulling hole on the left side wall of the tank body 1 is positioned on the horizontal tangent line at the top end of the front end pulley.
In the using process, the steel rope 17, the steel wire or the steel strand coming out of the pulling hole on the right side wall of the tank body enters a wire-drawing die to be drawn or is connected with a winding device, the steel rope 17, the steel wire or the steel strand coming in from the pulling hole on the left side wall of the tank body is drawn out from a pay-off device, enters the pulling hole on the left side wall of the tank body, sequentially passes through the top end of the front end pulley, the bottom of the pushing pulley, the top of the hanging pulley, the through hole of the brushing component and penetrates out of the pulling hole on the right side wall of the tank body, the steel rope, the steel wire or the steel strand is pushed into the lubricant to be immersed under the action of the pushing rod, the lubricant immersed on the surface of the steel rope, the steel wire or the steel strand is uniformly brushed under the action of the brushing component, the excessive lubricant is hung and wiped and falls into the tank body, the defect of extremely small adhesion of the wire drawing powder is caused, the quantity of the wire drawing powder entering a wire drawing die is improved, and the drawing lubrication effect is enhanced.
In some embodiments, a plurality of springs 20 are disposed between the pushing plate 21 and the upper surface of the cover 2, and at least one spring 20 is provided with a fixing lock 22. Through the setting of spring, improved stability, can guarantee moreover after compression pulling submergence is accomplished, open the fixed lock, can bounce the pushing ram is automatic, improve the simple operation nature.
In some embodiments, the brushing assembly 7 is made of a steel plate which is hung vertically downwards, and a left through hole and a right through hole are formed in the center of the steel plate. The device structure is simplified, and the cost is reduced.
In some embodiments, a brush 7.2 is fixedly arranged in the through hole. The surface of the steel rope 17, the steel wire or the steel strand can be coated, redundant liquid lubricant can be coated, uniform coating can be formed on the surface, the adhesion capability of the wire drawing powder is ensured, the amount of the wire drawing powder entering a wire drawing die is increased, and the lubricating effect is improved.
In some embodiments, the body 2 is provided with a spray pipe 9, and the spray pipe 9 is positioned between the suspension rod 10 and the suspension post 6 and/or is positioned at a position vertically opposite to the front pulley 18; the upper surface of the cover body 2 is provided with a storage cavity 8, and the spray pipe 9 is communicated with the storage cavity 8.
In some embodiments, the brushing assembly 7 includes a brushing body 7.4, a through hole 7.3 is formed in the brushing body 7.4, a brush 7.2 is arranged in the through hole, a connecting position 7.1 is arranged at the top of the brushing body 7.4, and the connecting position 7.1 can be connected with the bottom end of the hanging post 6 through threads. Convenient for maintenance, installation and replacement.
In some embodiments, the bottom of the painting assembly 7 is provided with a slit. So that the liquid lubricant can rapidly enter the groove body, and the waste of the liquid lubricant is reduced.
The utility model is realized by referring to the related prior art, common general knowledge and conventional technical means in the field for the best thing; terms such as "upper", "lower", "left", "right", and the like, which are referred to in the present invention, are described with reference to the accompanying drawings, and the directions are determined in the face of the drawings.
Claims (8)
1. A steel wire lubricant soaking device for manufacturing steel strands is characterized by comprising a tank body (1), wherein a cover body (2) is arranged at the top of the tank body (1), a discharge pipe (4) is arranged at the bottom of the tank body (1), and a valve (5) is arranged on the discharge pipe (4); a through hole is formed in the center of the cover body (2), a pushing rod (19) penetrates through the through hole, a flat plate (12) is arranged at the bottom end of the pushing rod (19), and a pushing disc (21) is arranged at the top end of the pushing rod (19); the flat plate (12) is positioned in the tank body (1), the left end and the right end of the bottom surface of the flat plate (12) on the same straight line are respectively provided with a connecting column (14), and the bottom end of the connecting column (14) is provided with a propelling pulley (13); a hanging rod (10) is hung on the cover body (2) between the right end of the flat plate (12) and the right wall of the tank body (1), and a hanging pulley (11) is arranged at the bottom end of the hanging rod (10); a hanging column (6) is hung on the cover body positioned between the hanging rod (10) and the right wall of the tank body (1), and a painting component (7) is arranged at the bottom end of the hanging column (6); a horizontal column (16) is arranged on the inner wall of the left side of the tank body (1), a vertically upward fixing column (15) is arranged on the end part of the horizontal column (16) far away from the inner wall of the left side of the tank body (1), and a front-end pulley (18) is arranged at the top end of the fixing column (15); pulling holes are formed in the left side wall and the right side wall of the tank body (1); the brushing component (7) is provided with a through hole which is through from left to right; the through hole and the pulling hole on the right side wall of the tank body (1) are positioned on the same horizontal line, and the horizontal line is superposed with the horizontal tangent line at the top of the hanging pulley (11); the pulling hole on the left side wall of the tank body (1) is positioned on the horizontal tangent line at the top end of the front end pulley.
2. The steel wire sizing lubricant device for making steel strands according to claim 1, wherein a plurality of springs (20) are disposed between the pushing plate (21) and the upper surface of the cover body (2), and at least one spring (20) is provided with a fixing lock (22).
3. The steel wire sizing lubricant device for making steel strands as recited in claim 1, wherein said brushing member (7) is a vertically downwardly suspended steel plate having a left and right through hole formed in the center thereof.
4. A steel wire lubricant infiltration device for making steel strands according to claim 1 or 3, characterized in that brushes (7.2) are fixed in said through holes.
5. The steel wire sizing lubricant device for making steel strands according to claim 1, wherein the cover body (2) is provided with a spray pipe (9), and the spray pipe (9) is positioned between the suspension rod (10) and the suspension post (6) and/or is positioned at a position vertically opposite to the front end pulley (18); the upper surface of the cover body (2) is provided with a storage cavity (8), and the spray pipe (9) is communicated with the storage cavity (8).
6. The steel wire lubricant wetting device for manufacturing steel strands according to claim 1 or 3, wherein the brushing assembly (7) comprises a brushing body (7.4), a through hole (7.3) is formed in the brushing body (7.4), a brush (7.2) is arranged in the through hole, a connecting position (7.1) is arranged at the top of the brushing body (7.4), and the connecting position (7.1) can be in threaded connection with the bottom end of the hanging post (6).
7. The steel wire sizing lubricant device for making steel strands as claimed in claim 6, wherein the bottom of the brushing member (7) is provided with a slit.
8. The steel wire sizing lubricant device for steel strand manufacturing according to claim 1 or 3, wherein the bottom of the brushing member (7) is provided with a gap.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921940177.4U CN211218081U (en) | 2019-11-12 | 2019-11-12 | Steel wire lubricant soaking device for steel strand manufacturing |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921940177.4U CN211218081U (en) | 2019-11-12 | 2019-11-12 | Steel wire lubricant soaking device for steel strand manufacturing |
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| Publication Number | Publication Date |
|---|---|
| CN211218081U true CN211218081U (en) | 2020-08-11 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201921940177.4U Active CN211218081U (en) | 2019-11-12 | 2019-11-12 | Steel wire lubricant soaking device for steel strand manufacturing |
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| CN (1) | CN211218081U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117683976A (en) * | 2023-12-11 | 2024-03-12 | 巨杰科技发展集团股份有限公司 | Water quenching device for producing prestressed steel strands of wind power mixing tower |
-
2019
- 2019-11-12 CN CN201921940177.4U patent/CN211218081U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117683976A (en) * | 2023-12-11 | 2024-03-12 | 巨杰科技发展集团股份有限公司 | Water quenching device for producing prestressed steel strands of wind power mixing tower |
| CN117683976B (en) * | 2023-12-11 | 2024-08-09 | 巨杰科技发展集团股份有限公司 | Water quenching device for producing prestressed steel strands of wind power mixing tower |
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Address after: 553000 Guizhou Shuigang tongxinsheng metal products Co., Ltd. Hongqiao Industrial Park, Zhongshan Economic Development Zone, Liupanshui City, Guizhou Province Patentee after: Guizhou Shuigang Metal Technology Co.,Ltd. Address before: 553000 Guizhou Shuigang tongxinsheng metal products Co., Ltd. Hongqiao Industrial Park, Zhongshan Economic Development Zone, Liupanshui City, Guizhou Province Patentee before: GUIZHOU SHUIGANG TONGXINSHENG METAL PRODUCTS CO.,LTD. |