CN211209146U - Transmission conductor winding repair tool - Google Patents

Transmission conductor winding repair tool Download PDF

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CN211209146U
CN211209146U CN202020271615.9U CN202020271615U CN211209146U CN 211209146 U CN211209146 U CN 211209146U CN 202020271615 U CN202020271615 U CN 202020271615U CN 211209146 U CN211209146 U CN 211209146U
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power transmission
winding
wire
transmission wire
lead screw
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王瑞雪
吴文镜
王风杰
赵盛
赵利锋
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Sinomach Intelligence Technology Co ltd
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Sinomach Intelligence Technology Research Institute Co ltd
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Abstract

本实用新型涉及一种输电导线缠绕修补工具,包括底座、移动平台、驱动装置、支撑装置和绕线装置,支撑装置安装在底座上并用于支撑输电导线,底座上水平安装有丝杠,移动平台可移动的安装在底座上且与丝杠螺纹连接,驱动装置分别驱动绕线装置和丝杠转动,使移动平台沿丝杠移动,同时使绕线装置绕输电导线转动以对输电导线进行缠绕修补。本实用新型的输电导线缠绕修补工具,可利用一个驱动装置带动绕线装置动作的同时,完成绕线装置沿着被修补导线轴向进给的功能。并且利用支撑装置对输电导线进行支撑,无需人员接触,整个输电导线的缠绕修补过程采用自动化完成,很好的解决了目前绕线器或绕线工具存在的操作复杂、危险、劳动强度大的问题。

Figure 202020271615

The utility model relates to a power transmission wire winding repair tool, which comprises a base, a mobile platform, a driving device, a support device and a wire winding device. The support device is installed on the base and used to support the power transmission wire, a lead screw is horizontally installed on the base, and the mobile platform It is movably installed on the base and is threadedly connected with the lead screw. The driving device drives the winding device and the lead screw to rotate respectively, so that the mobile platform moves along the lead screw, and at the same time, the winding device rotates around the transmission wire to repair the transmission wire. . The power transmission wire winding repair tool of the utility model can use a driving device to drive the winding device to act, and simultaneously complete the function of the winding device feeding along the axis of the repaired wire. Moreover, the supporting device is used to support the transmission wire without personnel contact. The whole process of winding and repairing the transmission wire is completed automatically, which solves the problems of complicated operation, danger and high labor intensity of the current winding device or winding tool. .

Figure 202020271615

Description

一种输电导线缠绕修补工具A kind of power transmission wire winding repair tool

技术领域technical field

本实用新型涉及输电线路相关技术领域,具体涉及一种输电导线缠绕修补工具。The utility model relates to the related technical field of power transmission lines, in particular to a winding repair tool for power transmission wires.

背景技术Background technique

现有的绕线修补工具自动化水平低,一般由人工手动完成,具有危险性大、劳动强度大、作业效率低等缺点。例如,专利申请公布号为CN 104377607 A,专利名称为《一种带电作业手动棘轮式绕线器》公开了一种绕线器结构,该结构包括中空圆柱体的绕线管、棘轮盘、支撑臂和拉杆,绕线管与棘轮盘固定为一体;拉动绝缘绳,拉杆绕绕线管逆时针转动,拉杆上的销钉带动棘轮盘和绕线管逆时针转动,从而实现手动拉动拉杆使铝绑线缠绕在主干导线和分支引导线上。这种机构利用了棘轮结构原理,通过手动操作的方式将铝扎线缠绕在主干导线和分支引导线上,从而将两股导线绑扎在一起。缠绕工作过程全都通过工人手动操作完成,使用该装置进行作业,自动化水平低,劳动强度大,作业效率低。另外,专利申请授权公告号为CN 106972405 B,专利名称为《一种用于修补输电线路导线的单丝绕线器及其使用方法》公开了另一种绕线器结构,该机构包括有手柄、底板和盖板,在底板的U形槽口四周分别设置固定轴、橡胶滚轮轴、弹片轴和定位轴,底板上设置有线盘轴,线盘安装在线盘轴上,用阻力螺栓固定。用阻力螺栓固定的三个橡胶滚轮夹住导线。旋转底板前进,将修补点导线修补完成。该单丝绕线器机构可以实现修补输电线路导线,但是工作过程全部通过手动作业完成,该机构只是起到了辅助做作业的功能,不能独立进行作业,自动化水平低,作业效率低。The existing winding repair tools have a low level of automation and are generally completed manually, which has the disadvantages of high risk, high labor intensity, and low operation efficiency. For example, the patent application publication number is CN 104377607 A, and the patent name is "a manual ratchet-type spooler for live work" discloses a spooler structure, which includes a hollow cylindrical bobbin, a ratchet disc, a support The arm and the pull rod, the bobbin and the ratchet plate are fixed as a whole; when the insulating rope is pulled, the pull rod rotates counterclockwise around the bobbin, and the pin on the pull rod drives the ratchet disk and the bobbin to rotate counterclockwise, so as to manually pull the pull rod to make the aluminum tie The wire is wound around the trunk conductor and branch guide wires. This mechanism utilizes the principle of ratchet structure, and wraps the aluminum tie wire around the main wire and the branch guide wire by manual operation, so as to tie the two wires together. The winding work process is all completed by the manual operation of the workers, and the use of this device for operation has low automation level, high labor intensity and low operation efficiency. In addition, the patent application authorization announcement number is CN 106972405 B, and the patent name is "A monofilament wire winder for repairing power transmission line wires and its use method". Another structure of the wire winder is disclosed, and the mechanism includes a handle , base plate and cover plate, fixed shaft, rubber roller shaft, shrapnel shaft and positioning shaft are respectively arranged around the U-shaped notch of the base plate, the cable reel shaft is arranged on the base plate, and the cable reel is installed on the cable reel shaft and fixed with resistance bolts. Clamp the wire with the three rubber rollers secured by the resistance bolts. Rotate the base plate to move forward, and complete the repair of the repair point wire. The monofilament winder mechanism can repair the conductors of the transmission line, but the work process is all completed by manual operation.

实用新型内容Utility model content

本实用新型所要解决的技术问题是目前的绕线修补工具自动化水平低,全由人工手动操作完成,危险性大、劳动强度大、作业效率低。The technical problem to be solved by the utility model is that the current winding repairing tool has a low automation level, and is completely completed by manual manual operation, which has high risk, high labor intensity and low operation efficiency.

本实用新型解决上述技术问题的技术方案如下:一种输电导线缠绕修补工具,包括底座、移动平台、驱动装置、支撑装置和绕线装置,所述支撑装置安装在所述底座上并用于支撑输电导线,所述底座上水平安装有丝杠,所述移动平台可移动的安装在所述底座上且与所述丝杠螺纹连接,所述驱动装置分别驱动所述绕线装置和所述丝杠转动,使所述移动平台沿所述丝杠移动,同时使所述绕线装置绕所述输电导线转动以对所述输电导线进行缠绕修补。The technical solution of the present invention to solve the above technical problems is as follows: a power transmission wire winding repair tool, comprising a base, a mobile platform, a driving device, a supporting device and a winding device, and the supporting device is installed on the base and used to support power transmission A lead screw is installed horizontally on the base, the moving platform is movably installed on the base and is threadedly connected with the lead screw, and the driving device drives the winding device and the lead screw respectively. By rotating, the moving platform is moved along the lead screw, and at the same time, the winding device is rotated around the power transmission wire, so as to repair the power transmission wire by winding.

本实用新型的有益效果是:本实用新型的输电导线缠绕修补工具,可利用一个驱动装置带动绕线装置动作的同时,完成绕线装置沿着被修补导线轴向进给的功能。并且利用支撑装置对输电导线进行支撑,无需人员接触,整个输电导线的缠绕修补过程采用自动化完成,很好的解决了目前绕线器或绕线工具存在的操作复杂、危险、劳动强度大的问题。The beneficial effects of the utility model are: the power transmission wire winding repair tool of the present utility model can use a driving device to drive the winding device to act, and simultaneously complete the function of the winding device axially feeding the repaired wire. Moreover, the supporting device is used to support the transmission wire without personnel contact. The whole process of winding and repairing the transmission wire is completed automatically, which solves the problems of complicated operation, danger and high labor intensity of the current winding device or winding tool. .

在上述技术方案的基础上,本实用新型还可以做如下改进。On the basis of the above technical solutions, the utility model can also be improved as follows.

进一步,所述绕线装置包括旋转齿、若干传动齿轮和绕线器,所述驱动装置通过若干所述传动齿轮与所述旋转齿传动连接并驱动所述旋转齿绕所述输电导线转动,所述绕线器安装在所述旋转齿上。Further, the winding device includes rotating teeth, a plurality of transmission gears and a winding device, and the driving device is connected to the rotating teeth through a plurality of the transmission gears and drives the rotating teeth to rotate around the power transmission wire, so The spool is mounted on the rotating teeth.

采用上述进一步方案的有益效果是:利用传动齿轮驱动旋转齿绕输电导线转动,并将绕线器安装在旋转齿上,可使绕线器绕输电导线转动,实现对输电导线的缠绕修补。The beneficial effect of adopting the above-mentioned further scheme is: using the transmission gear to drive the rotating tooth to rotate around the transmission wire, and installing the winding device on the rotating tooth, the winding device can be rotated around the transmission wire, and the winding repair of the transmission wire can be realized.

进一步,若干所述传动齿轮中的一个与传动带轮同轴固定连接,所述丝杠一端固定有驱动带轮,所述传动带轮与所述驱动带轮通过同步带传动连接。Further, one of the plurality of transmission gears is coaxially and fixedly connected to the transmission pulley, one end of the lead screw is fixed with a driving pulley, and the transmission pulley is connected to the driving pulley through a synchronous belt.

采用上述进一步方案的有益效果是:使若干传动齿轮中的一个与传动带轮进行连接,可以利用传动齿轮带动驱动带轮,实现丝杠上移动平台水平移动的同时,绕线器也同步转动,可以实现对输电导线的连续缠绕修补。The beneficial effect of adopting the above-mentioned further scheme is that one of the several transmission gears is connected with the transmission pulley, and the transmission gear can be used to drive the driving pulley, so that the horizontal movement of the moving platform on the lead screw is realized, and the spooler also rotates synchronously, which can Realize the continuous winding repair of power transmission wires.

进一步,若干所述传动齿轮包括驱动齿轮、第一从动齿轮和第二从动齿轮,所述驱动装置与所述驱动齿轮连接并驱动驱动齿轮转动,所述驱动齿轮分别与所述旋转齿和第一从动齿轮啮合,所述第一从动齿轮与所述第二从动齿轮啮合,所述第二从动齿轮与所述旋转齿啮合。Further, a plurality of the transmission gears include a driving gear, a first driven gear and a second driven gear, the driving device is connected with the driving gear and drives the driving gear to rotate, and the driving gear is respectively connected with the rotating teeth and the second driven gear. A first driven gear meshes with the second driven gear, and the second driven gear meshes with the rotating teeth.

进一步,所述旋转齿呈C型,其中部设有用于置线通道,所述旋转齿上设有使输电导线进出所述置线通道的缺口。Further, the rotating teeth are C-shaped, and the middle part is provided with a wire setting channel, and the rotating teeth are provided with a gap for the transmission wire to enter and exit the wire setting channel.

采用上述进一步方案的有益效果是:采用C型的旋转齿,可使输电导线置于所述置线通道内,方便绕线器对输电导线进行缠绕修补,也方便将修补好的输电导线从置线通道内取出。The beneficial effect of adopting the above-mentioned further scheme is: the use of C-shaped rotating teeth can make the power transmission wire be placed in the wire placement channel, which is convenient for the winder to wind and repair the power transmission wire, and it is also convenient for the repaired power transmission wire to be placed in place. out of the line channel.

进一步,当所述缺口经过所述传动齿轮时,位于所述缺口至少一侧的旋转齿啮合有所述传动齿轮。Further, when the notch passes through the transmission gear, the rotating teeth on at least one side of the notch are engaged with the transmission gear.

采用上述进一步方案的有益效果是:可使旋转齿时刻都被至少一个传动齿轮驱动,避免出现绕线中止的情况。The beneficial effect of adopting the above-mentioned further solution is that the rotating teeth can be driven by at least one transmission gear at all times, and the situation of winding suspension can be avoided.

进一步,所述支撑装置包括两个竖直平行布置的线缆引导板,其中一个线缆引导板上设有用于定位修补线初始端的定位件一,另一个线缆引导板上设有用于定位修补线中部的定位件二,所述定位件一和定位件二分别位于两个线缆引导板之间。Further, the support device includes two vertical and parallel cable guide plates, one of which is provided with a positioning member 1 for positioning the initial end of the repair wire, and the other cable guide plate is provided with a positioning member for positioning and repairing The second positioning member in the middle of the wire, the first positioning member and the second positioning member are respectively located between the two cable guide plates.

采用上述进一步方案的有益效果是:两个定位件的设置,可将修补线一端固定在定位件一上,中部固定在定位件二上,使绕线器在围绕输电导线进行修补时,将定位件一和定位件二之间的修补线与输电导线缠绕在一起,避免修补线初始端散落在外而出现修补不牢固的问题。The beneficial effect of adopting the above-mentioned further scheme is: the arrangement of two positioning pieces can fix one end of the repair wire on the first positioning piece, and the middle part on the second positioning piece, so that when the wire winder is repaired around the transmission wire, the positioning The repairing wire between the first piece and the second positioning piece is entangled with the power transmission wire, so as to avoid the problem that the initial end of the repairing wire is scattered outside and the repairing is not firm.

进一步,所述绕线器包括绕线轴和回转连接支架,所述绕线轴安装在所述回转连接支架中,所述回转连接支架安装在所述旋转齿上,所述回转连接支架上开设有出线孔。Further, the spooler includes a spool and a swivel connection bracket, the spool is installed in the swivel connection bracket, the swivel connection bracket is installed on the rotating teeth, and the swivel connection bracket is provided with an outlet wire hole.

采用上述进一步方案的有益效果是:出线孔的设置,方便绕线轴上修补线的伸出。The beneficial effect of adopting the above-mentioned further scheme is that the setting of the wire outlet hole facilitates the extension of the repair wire on the bobbin.

进一步,所述绕线器为阻尼绕线器。Further, the winding device is a damping winding device.

采用上述进一步方案的有益效果是:阻尼绕线器可防止绕线过快。The beneficial effect of adopting the above-mentioned further solution is that the damping winding device can prevent the winding from being too fast.

进一步,所述支撑装置包括用于夹持住输电导线的定位夹具。Further, the supporting device includes a positioning fixture for clamping the power transmission wire.

采用上述进一步方案的有益效果是:定位夹具的设置,可对输电导线进行定位夹紧,使输电导线的缠绕修补过程更加稳定。The beneficial effect of adopting the above-mentioned further scheme is that: the setting of the positioning fixture can position and clamp the power transmission wire, so that the winding and repairing process of the power transmission wire is more stable.

附图说明Description of drawings

图1为本实用新型输电导线缠绕修补工具的立体结构示意图一;Fig. 1 is the three-dimensional structure schematic diagram one of the utility model power transmission wire winding repair tool;

图2为本实用新型输电导线缠绕修补工具的立体结构示意图二;Fig. 2 is the three-dimensional structure schematic diagram 2 of the utility model power transmission wire winding repair tool;

图3为本实用新型输电导线缠绕修补工具的主视结构示意图;Fig. 3 is the front view structure schematic diagram of the utility model power transmission wire winding repair tool;

图4为本实用新型绕线装置的主视结构示意图;Fig. 4 is the front view structure schematic diagram of the winding device of the present invention;

图5为本实用新型绕线装置的立体结构示意图。FIG. 5 is a schematic three-dimensional structure diagram of the winding device of the present invention.

附图中,各标号所代表的部件列表如下:In the accompanying drawings, the list of components represented by each number is as follows:

1、底座;2、移动平台;1. Base; 2. Mobile platform;

3、支撑装置;31、线缆引导板;32、定位件一;33、定位件二;3. Supporting device; 31. Cable guide plate; 32. Positioning member one; 33. Positioning member two;

4、绕线装置;41、旋转齿;42、绕线器;43、驱动齿轮;44、第一从动齿轮;45、第二从动齿轮;46、置线通道;47、缺口;48、绕线轴;49、回转连接支架;490、出线孔;4. Winding device; 41. Rotating tooth; 42. Winding device; 43. Driving gear; 44. The first driven gear; 45. The second driven gear; Winding shaft; 49, swivel connection bracket; 490, outlet hole;

5、驱动装置;51、驱动电机;52、传动带轮;53、驱动带轮;54、同步带;55、惰轮;56、电机接口;5. Driving device; 51. Driving motor; 52. Transmission pulley; 53. Driving pulley; 54. Timing belt; 55. Idler; 56. Motor interface;

6、丝杠;7、输电导线;6. Lead screw; 7. Transmission wire;

8、定位夹具;81、夹具导轨座;82、上夹块;83、下夹块;84、导向轴;85、夹具电机;86、丝杆;9、修补线。8, positioning fixture; 81, fixture guide rail seat; 82, upper clamp block; 83, lower clamp block; 84, guide shaft; 85, clamp motor; 86, lead screw; 9, repair line.

具体实施方式Detailed ways

以下结合附图对本实用新型的原理和特征进行描述,所举实施例只用于解释本实用新型,并非用于限定本实用新型的范围。The principles and features of the present utility model will be described below in conjunction with the accompanying drawings. The examples are only used to explain the present utility model, and are not intended to limit the scope of the present utility model.

如图1-图5所示,本实施例的一种输电导线缠绕修补工具,包括底座1、移动平台2、驱动装置5、支撑装置3和绕线装置,所述支撑装置3安装在所述底座1上并用于支撑输电导线7,所述底座1上水平安装有丝杠6,所述移动平台2可移动的安装在所述底座1上且与所述丝杠6螺纹连接,所述驱动装置5分别驱动所述绕线装置4和所述丝杠6转动,使所述移动平台2沿所述丝杠6移动,同时使所述绕线装置4绕所述输电导线7转动以对所述输电导线7进行缠绕修补。驱动装置5通过联轴器安装在所述绕线装置上,所述移动平台2滑动设置在底座1上。As shown in FIG. 1-FIG. 5, a power transmission wire winding repair tool in this embodiment includes a base 1, a mobile platform 2, a driving device 5, a supporting device 3 and a winding device. The supporting device 3 is installed on the The base 1 is used to support the power transmission wire 7, the base 1 is horizontally installed with a lead screw 6, the moving platform 2 is movably mounted on the base 1 and is threadedly connected with the lead screw 6, the drive The device 5 drives the winding device 4 and the lead screw 6 to rotate respectively, so that the moving platform 2 moves along the lead screw 6, and at the same time, the winding device 4 rotates around the power transmission wire 7 to align the The power transmission wire 7 is wound and repaired. The driving device 5 is installed on the winding device through a coupling, and the moving platform 2 is slidably arranged on the base 1 .

本实施例的输电导线缠绕修补工具,可利用一个驱动装置带动绕线装置动作的同时,完成绕线装置沿着被修补导线轴向进给的功能。并且利用支撑装置对输电导线进行支撑,无需人员接触,整个输电导线的缠绕修补过程采用自动化完成,很好的解决了目前绕线器或绕线工具存在的操作复杂、危险、劳动强度大的问题。The power transmission wire winding and repairing tool of this embodiment can use a driving device to drive the winding device to act, and at the same time complete the function of axially feeding the winding device along the repaired wire. Moreover, the supporting device is used to support the transmission wire without personnel contact. The whole process of winding and repairing the transmission wire is completed automatically, which solves the problems of complicated operation, danger and high labor intensity of the current winding device or winding tool. .

如图4所示,本实施例的所述绕线装置4包括旋转齿41、若干传动齿轮和绕线器42,所述驱动装置5通过若干所述传动齿轮与所述旋转齿41传动连接并驱动所述旋转齿41绕所述输电导线7转动,所述绕线器42安装在所述旋转齿41上。利用传动齿轮驱动旋转齿绕输电导线转动,并将绕线器安装在旋转齿上,可使绕线器绕输电导线转动,实现对输电导线的缠绕修补。As shown in FIG. 4 , the winding device 4 of this embodiment includes a rotating tooth 41 , a plurality of transmission gears and a winding device 42 , and the driving device 5 is drivingly connected to the rotating tooth 41 through a plurality of the transmission gears and is The rotating tooth 41 is driven to rotate around the power transmission wire 7 , and the winding device 42 is mounted on the rotating tooth 41 . The transmission gear is used to drive the rotating tooth to rotate around the transmission wire, and the winding device is installed on the rotating tooth, so that the winding device can be rotated around the transmission wire, so as to realize the winding repair of the transmission wire.

如图1-图5所示,本实施例中的若干所述传动齿轮中的一个与传动带轮52同轴固定连接,所述丝杠6一端固定有驱动带轮53,所述传动带轮52与所述驱动带轮53通过同步带54传动连接。使若干传动齿轮中的一个与传动带轮进行连接,可以利用传动齿轮带动驱动带轮,实现丝杠上移动平台水平移动的同时,绕线器也同步转动,可以实现对输电导线的连续缠绕修补。As shown in FIG. 1 to FIG. 5 , one of the plurality of transmission gears in this embodiment is coaxially and fixedly connected to the transmission pulley 52 , and one end of the lead screw 6 is fixed with a driving pulley 53 , and the transmission pulley 52 is connected to The drive pulley 53 is connected by a synchronous belt 54 in a driving manner. One of several transmission gears is connected with the transmission pulley, and the transmission gear can be used to drive the driving pulley to realize the horizontal movement of the moving platform on the lead screw, and the spooler also rotates synchronously, which can realize the continuous winding and repair of the transmission wire.

如图4所示,若干所述传动齿轮包括驱动齿轮43、第一从动齿轮44和第二从动齿轮45,所述驱动装置5与所述驱动齿轮43连接并驱动驱动齿轮43转动,所述驱动齿轮43分别与所述旋转齿41和第一从动齿轮44啮合,所述第一从动齿轮44与所述第二从动齿轮45啮合,所述第二从动齿轮45与所述旋转齿41啮合。具体的,所述第二从动齿轮45与所述传动带轮52同轴固定连接。As shown in FIG. 4 , the plurality of transmission gears include a driving gear 43 , a first driven gear 44 and a second driven gear 45 , and the driving device 5 is connected with the driving gear 43 and drives the driving gear 43 to rotate, so The driving gear 43 meshes with the rotating teeth 41 and the first driven gear 44, respectively, the first driven gear 44 meshes with the second driven gear 45, and the second driven gear 45 meshes with the second driven gear 45. The rotating teeth 41 mesh. Specifically, the second driven gear 45 is coaxially and fixedly connected to the transmission pulley 52 .

具体的,所述第二从动齿轮45的轮轴与所述传动带轮52通过键连接实现同步运动。所述驱动带轮53中心设有与丝杠6相匹配的丝母,利用推力轴承将驱动带轮53轴向固定在移动平台2底座上。同步带套设在驱动带轮53和传动带轮52上,惰轮通过螺钉安装固定在传动齿轮的齿轮箱侧壁上并紧贴在同步带54的外周侧上,并设置长圆孔便于同步带54的松紧调节。丝杠6通过键和顶丝固定在底座1上。驱动装置5包括驱动电机,通过电机接口56和驱动齿轮43将力矩传递到第一从动齿轮44、第二从动齿轮45和旋转齿41,第二从动齿轮45通过键将力矩传递给传动带轮52,传动带轮52通过同步带54将力矩传递给驱动带轮53,驱动带轮53中心T型螺母与丝杠6配合,从而可以带动移动平台2往复移动。Specifically, the axle of the second driven gear 45 and the transmission pulley 52 are connected by a key to realize synchronous movement. The center of the drive pulley 53 is provided with a nut matching the lead screw 6 , and the drive pulley 53 is axially fixed on the base of the mobile platform 2 by a thrust bearing. The synchronous belt is sleeved on the driving pulley 53 and the transmission pulley 52, and the idler is installed and fixed on the side wall of the gearbox of the transmission gear by screws and is closely attached to the outer peripheral side of the synchronous belt 54, and an oblong hole is provided to facilitate the synchronous belt 54. the tightness adjustment. The lead screw 6 is fixed on the base 1 through a key and a top screw. The drive device 5 includes a drive motor, which transmits the torque to the first driven gear 44, the second driven gear 45 and the rotating tooth 41 through the motor interface 56 and the drive gear 43, and the second driven gear 45 transmits the torque to the transmission belt through a key The drive pulley 52 transmits the torque to the drive pulley 53 through the synchronous belt 54, and the center T-nut of the drive pulley 53 cooperates with the lead screw 6, so as to drive the mobile platform 2 to move back and forth.

如图1-图5所示,本实施例的所述旋转齿41呈C型,其中部设有用于置线通道46,所述旋转齿41上设有使输电导线7进出所述置线通道46的缺口47。采用C型的旋转齿,可使输电导线置于所述置线通道内,方便绕线器对输电导线进行缠绕修补,也方便将修补好的输电导线从置线通道内取出。As shown in FIG. 1-FIG. 5, the rotating teeth 41 in this embodiment are C-shaped, and the middle part is provided with a wire setting channel 46, and the rotating teeth 41 are provided with the transmission wire 7 to enter and exit the wire setting channel 46 notch 47. The use of C-shaped rotating teeth enables the transmission wire to be placed in the wire placement channel, which is convenient for the winder to wind and repair the transmission wire, and also facilitates the removal of the repaired transmission wire from the wire placement channel.

其中,当所述缺口47经过所述传动齿轮时,位于所述缺口47至少一侧的旋转齿41啮合有所述传动齿轮。可使旋转齿时刻都被至少一个传动齿轮驱动,避免出现绕线中止的情况。Wherein, when the notch 47 passes through the transmission gear, the rotating teeth 41 located on at least one side of the notch 47 are engaged with the transmission gear. The rotating teeth can be driven by at least one transmission gear at all times to avoid the situation of winding suspension.

具体的,驱动齿轮43通过联轴器与驱动装置5相连接,驱动齿轮43与第一从动齿轮44和旋转齿41相啮合,带动第一从动齿轮44和旋转齿41转动,第一从动齿轮44和第二从动齿轮45相啮合,同时带动第二从动齿轮45转动,第二从动齿轮45与旋转齿41相啮合,同时带动旋转齿41相啮合。可以看出,驱动齿轮有两种方式将力矩传递给旋转齿,采用此结构可以避免由于旋转齿的缺口引起力矩传递终止的状态。Specifically, the driving gear 43 is connected to the driving device 5 through a coupling, and the driving gear 43 meshes with the first driven gear 44 and the rotating teeth 41 to drive the first driven gear 44 and the rotating teeth 41 to rotate, and the first driven gear 44 and the rotating teeth 41 rotate. The driven gear 44 meshes with the second driven gear 45 and drives the second driven gear 45 to rotate at the same time. The second driven gear 45 meshes with the rotating teeth 41 and drives the rotating teeth 41 to mesh. It can be seen that there are two ways for the drive gear to transmit the torque to the rotating teeth, and this structure can avoid the state where the torque transmission is terminated due to the notch of the rotating teeth.

如图1-图3所示,本实施例的所述支撑装置3包括两个竖直平行布置的线缆引导板31,其中一个线缆引导板31上设有用于定位修补线9初始端的定位件一32,另一个线缆引导板31上设有用于定位修补线9中部的定位件二33,所述定位件一32和定位件二33分别位于两个线缆引导板31之间。两个定位件的设置,可将修补线一端固定在定位件一上,中部固定在定位件二上,使绕线器在围绕输电导线进行修补时,将定位件一和定位件二之间的修补线与输电导线缠绕在一起,避免修补线初始端散落在外而出现修补不牢固的问题。As shown in FIGS. 1-3 , the support device 3 of this embodiment includes two cable guide plates 31 arranged vertically and in parallel, one of the cable guide plates 31 is provided with a location for locating the initial end of the repair wire 9 The other cable guide plate 31 is provided with a second positioning member 33 for positioning the middle of the repair wire 9 . The arrangement of the two positioning pieces can fix one end of the repair wire on the first positioning piece, and the middle part on the second positioning piece, so that when the wire winder repairs around the transmission wire, the wire between the positioning piece 1 and the positioning piece 2 can be fixed. The repair wire is entangled with the power transmission wire to avoid the problem that the initial end of the repair wire is scattered and the repair is not firm.

其中,如图1和图2所示,本实施例的线缆引导板31竖直布置,线缆引导板31下端固定在底座1上,线缆引导板31上端开设有用于放置输电导线的引导口,两个线缆引导板31的开口方向朝向相同。Among them, as shown in FIG. 1 and FIG. 2 , the cable guide plate 31 of this embodiment is arranged vertically, the lower end of the cable guide plate 31 is fixed on the base 1 , and the upper end of the cable guide plate 31 is provided with a guide for placing power transmission wires The opening directions of the two cable guide plates 31 are oriented in the same direction.

如图5所示,本实施例的所述绕线器42包括绕线轴48和回转连接支架49,所述绕线轴48安装在所述回转连接支架49中,所述回转连接支架49安装在所述旋转齿48上,所述回转连接支架49上开设有出线孔490。所述绕线轴48的轴线与所述旋转齿41的轴线平行。出线孔的设置,方便绕线轴上修补线的伸出。回转连接支架49成U型结构,其一侧壁固定在绕线装置的一侧壁上,另一个侧壁上固定有与绕线轴48连接的阻尼器,底壁上设置有所述出线孔490,出线孔490可根据需要设置若干个,回转连接支架49的底壁朝向输电导线7设置,即使出线孔490也朝向输电导线7布置。As shown in FIG. 5 , the spool 42 of this embodiment includes a spool 48 and a swivel connection bracket 49 , the spool 48 is installed in the swivel connection bracket 49 , and the swivel connection bracket 49 is installed in the A wire outlet hole 490 is formed on the rotating tooth 48 and the swivel connecting bracket 49 . The axis of the spool 48 is parallel to the axis of the rotating tooth 41 . The setting of the outlet hole is convenient for the extension of the repair wire on the spool. The swivel connection bracket 49 has a U-shaped structure, one side wall of which is fixed on one side wall of the winding device, the other side wall is fixed with a damper connected to the winding shaft 48, and the bottom wall is provided with the wire outlet hole 490 , several outlet holes 490 can be provided as required, and the bottom wall of the swivel connection bracket 49 is arranged toward the power transmission wire 7 , even if the wire outlet holes 490 are also arranged towards the power transmission wire 7 .

其中,具体的,所述绕线器42为阻尼绕线器。阻尼绕线器可防止绕线过快。Specifically, the winding device 42 is a damping winding device. Damped winder prevents winding too fast.

如图1-图3所示,本实施例的所述支撑装置3包括用于夹持住输电导线7的定位夹具8。定位夹具的设置,可对输电导线进行定位夹紧,使输电导线的缠绕修补过程更加稳定。As shown in FIG. 1 to FIG. 3 , the supporting device 3 in this embodiment includes a positioning fixture 8 for clamping the power transmission wire 7 . The setting of the positioning fixture can position and clamp the transmission wire, so that the winding and repairing process of the transmission wire is more stable.

具体的,所述定位夹具8包括夹具导轨座81、上夹块82、下夹块83、导向轴84、夹具电机85和丝杆86,所述夹具电机85安装在夹具导轨座81上,所述夹具电机85的输出端连接有丝杆86,所述丝杆86转动连接在所述夹具导轨座81上,所述导向轴84连接在所述夹具导轨座81上且与所述丝杆86平行布置,所述上夹块82和下夹块83螺纹连接在所述丝杆86上,所述丝杆86连接上夹块82的部分和下夹块83的部分的螺纹旋向相反,所述导向轴84贯穿布置在所述上夹块82和下夹块83布置,当夹具电机85驱动丝杆86转动时,使上夹块82和下夹块83分别沿导向轴84上下移动,实现对输电导线7的释放或夹紧。其中,所述定位夹具8为两个且分别安装在所述支撑装置3的线缆引导板31的两侧,具体可将定位夹具8固定在线缆引导板31上。而且所述定位夹具8的开口方向与旋转齿41的缺口47方向相同。并且,定位夹具8的开口方向与线缆引导板31的开口方向也相同。Specifically, the positioning fixture 8 includes a fixture rail seat 81, an upper clamping block 82, a lower clamping block 83, a guide shaft 84, a fixture motor 85 and a screw 86. The fixture motor 85 is installed on the fixture rail seat 81, so The output end of the clamp motor 85 is connected with a screw rod 86 , the screw rod 86 is rotatably connected to the clamp rail seat 81 , and the guide shaft 84 is connected to the clamp rail seat 81 and is connected with the screw rod 86 . Arranged in parallel, the upper clamping block 82 and the lower clamping block 83 are threadedly connected to the screw rod 86, and the screw thread of the part of the screw rod 86 connecting the upper clamping block 82 and the lower clamping block 83 has opposite directions, so The guide shaft 84 is arranged through the upper clamping block 82 and the lower clamping block 83. When the clamp motor 85 drives the screw rod 86 to rotate, the upper clamping block 82 and the lower clamping block 83 are respectively moved up and down along the guide shaft 84 to realize Release or clamping of power conductors 7 . Wherein, there are two positioning fixtures 8 and are respectively installed on both sides of the cable guide plate 31 of the support device 3 . Specifically, the positioning fixtures 8 can be fixed on the cable guide plate 31 . Moreover, the opening direction of the positioning jig 8 is the same as the direction of the notch 47 of the rotating tooth 41 . In addition, the opening direction of the positioning jig 8 is also the same as the opening direction of the cable guide plate 31 .

本实施例的修补工具在进行绕线工作之前,需要通过线缆引导板31将输电导线7引导至上夹块82和下夹块83之间。本实施例的绕线轴48上缠绕有修补用的修补线9,修补线9可选用铝扎丝。修补线9一端绕在绕线轴上,另一端绕过定位件二33,最后固定在定位件一32上。由于阻尼绕线器的旋转,修补线9缠绕带修补线缆,由于驱动装置同时带动移动平台运动,形成修补线螺旋缠绕的动作。Before the repair tool in this embodiment performs the wire winding work, the power transmission wire 7 needs to be guided between the upper clamping block 82 and the lower clamping block 83 through the cable guide plate 31 . A repairing wire 9 for repairing is wound around the bobbin 48 in this embodiment, and the repairing wire 9 can be selected from aluminum wire. One end of the repair wire 9 is wound around the bobbin, the other end is wound around the second positioning member 33 , and finally fixed on the first positioning member 32 . Due to the rotation of the damping winder, the repairing wire 9 is wound around the repairing cable, and the driving device drives the moving platform to move at the same time, forming the action of helical winding of the repairing wire.

本实施例的输电导线缠绕修补工具的操作流程为:遥控操作驱动装置,将旋转齿旋转至缺口与线缆引导板开口一致,将合适长度的修补线绕至绕线器的绕线轴上,另一端按照修补线绕线结构示意图3,将修补线绕过定位件二,最后固定至修补线初始端的定位件一的轴上。The operation process of the power transmission wire winding repair tool in this embodiment is as follows: remotely operate the driving device, rotate the rotating teeth until the notch is consistent with the opening of the cable guide plate, and wind the repair wire of an appropriate length on the winding shaft of the winder, and then At one end, according to the schematic diagram 3 of the repairing wire winding structure, the repairing wire is passed around the positioning member 2, and finally fixed to the axis of the positioning member 1 at the initial end of the repairing wire.

绕线过程:移动绕线装置至待修补的修补线附近。平行移动绕线装置使待修补的修补线通过底座两端的线缆引导板,定位于上夹块和下夹块之间,将修补线初始端对准输电导线的一端,遥控夹具电机动作,使底座两端的上夹块和下夹块分别夹紧。遥控驱动装置使旋转齿转动,移动平台联动运动,实现螺旋绕线运动。Winding process: move the winding device to the vicinity of the repaired wire to be repaired. Move the winding device in parallel so that the repair wire to be repaired passes through the cable guide plates at both ends of the base, and is positioned between the upper clamp block and the lower clamp block, and the initial end of the repair wire is aligned with one end of the transmission wire, and the remote control clamp motor operates to make The upper and lower clamping blocks at both ends of the base are clamped respectively. The remote control driving device makes the rotating teeth rotate, and the mobile platform moves in conjunction to realize the spiral winding movement.

本实用新型的输电导线缠绕修补工具可以实现无线遥控操作绕线过程,即绕线的自动化操作,不仅可以降低操作人员工作强度,改善操作人员的工作环境,降低操作人员的危险性,大大提高绕线的效率和均匀性。整个设备结构简化、易于加工、安全可靠,并且便于操作。The power transmission wire winding repair tool of the utility model can realize the wireless remote control operation of the winding process, that is, the automatic operation of the winding. Line efficiency and uniformity. The structure of the whole equipment is simplified, easy to process, safe and reliable, and easy to operate.

在本实用新型的描述中,需要理解的是,术语“中心”、“纵向”、“横向”、“长度”、“宽度”、“厚度”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”“内”、“外”、“顺时针”、“逆时针”、“轴向”、“径向”、“周向”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制。In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "Back", "Left", "Right", "Vertical", "Horizontal", "Top", "Bottom", "Inside", "Outside", "Clockwise", "Counterclockwise", "Axial" The orientation or positional relationship indicated by , "radial direction", "circumferential direction", etc. are based on the orientation or positional relationship shown in the accompanying drawings, which are only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying the indicated device. Or the elements must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the present invention.

此外,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括至少一个该特征。在本实用新型的描述中,“多个”的含义是至少两个,例如两个,三个等,除非另有明确具体的限定。In addition, the terms "first" and "second" are only used for descriptive purposes, and should not be construed as indicating or implying relative importance or implying the number of indicated technical features. Thus, a feature delimited with "first", "second" may expressly or implicitly include at least one of that feature. In the description of the present invention, "plurality" means at least two, such as two, three, etc., unless otherwise expressly and specifically defined.

在本实用新型中,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”、“固定”等术语应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或成一体;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系,除非另有明确的限定。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本实用新型中的具体含义。In the present utility model, unless otherwise expressly specified and limited, the terms "installation", "connection", "connection", "fixed" and other terms should be understood in a broad sense, for example, it may be a fixed connection or a detachable connection connected, or integrated; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, it can be the internal communication between two elements or the interaction between the two elements, unless otherwise clearly defined. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific situations.

在本实用新型中,除非另有明确的规定和限定,第一特征在第二特征“上”或“下”可以是第一和第二特征直接接触,或第一和第二特征通过中间媒介间接接触。而且,第一特征在第二特征“之上”、“上方”和“上面”可是第一特征在第二特征正上方或斜上方,或仅仅表示第一特征水平高度高于第二特征。第一特征在第二特征“之下”、“下方”和“下面”可以是第一特征在第二特征正下方或斜下方,或仅仅表示第一特征水平高度小于第二特征。In the present invention, unless otherwise expressly specified and defined, a first feature "on" or "under" a second feature may be in direct contact with the first and second features, or the first and second features through an intermediary indirect contact. Also, the first feature being "above", "over" and "above" the second feature may mean that the first feature is directly above or obliquely above the second feature, or simply means that the first feature is level higher than the second feature. The first feature being "below", "below" and "below" the second feature may mean that the first feature is directly below or obliquely below the second feature, or simply means that the first feature has a lower level than the second feature.

在本说明书的描述中,参考术语“一个实施例”、“一些实施例”、“示例”、“具体示例”、或“一些示例”等的描述意指结合该实施例或示例描述的具体特征、结构、材料或者特点包含于本实用新型的至少一个实施例或示例中。在本说明书中,对上述术语的示意性表述不必须针对的是相同的实施例或示例。而且,描述的具体特征、结构、材料或者特点可以在任一个或多个实施例或示例中以合适的方式结合。此外,在不相互矛盾的情况下,本领域的技术人员可以将本说明书中描述的不同实施例或示例以及不同实施例或示例的特征进行结合和组合。In the description of this specification, description with reference to the terms "one embodiment," "some embodiments," "example," "specific example," or "some examples", etc., mean specific features described in connection with the embodiment or example , structure, material or feature is included in at least one embodiment or example of the present invention. In this specification, schematic representations of the above terms are not necessarily directed to the same embodiment or example. Furthermore, the particular features, structures, materials or characteristics described may be combined in any suitable manner in any one or more embodiments or examples. Furthermore, those skilled in the art may combine and combine the different embodiments or examples described in this specification, as well as the features of the different embodiments or examples, without conflicting each other.

尽管上面已经示出和描述了本实用新型的实施例,可以理解的是,上述实施例是示例性的,不能理解为对本实用新型的限制,本领域的普通技术人员在本实用新型的范围内可以对上述实施例进行变化、修改、替换和变型。Although the embodiments of the present invention have been shown and described above, it should be understood that the above embodiments are exemplary and should not be construed as limitations of the present invention, and those of ordinary skill in the art are within the scope of the present invention Variations, modifications, substitutions and variations can be made to the above-described embodiments.

Claims (10)

1.一种输电导线缠绕修补工具,其特征在于,包括底座、移动平台、驱动装置、支撑装置和绕线装置,所述支撑装置安装在所述底座上并用于支撑输电导线,所述底座上水平安装有与所述输电导线平行布置的丝杠,所述移动平台可移动的安装在所述底座上且与所述丝杠螺纹连接,所述驱动装置分别驱动所述绕线装置和所述丝杠转动,使所述移动平台沿所述丝杠移动,同时使所述绕线装置绕所述输电导线转动以对所述输电导线进行缠绕修补。1. A power transmission wire winding repair tool is characterized in that, comprising a base, a mobile platform, a driving device, a supporting device and a winding device, and the supporting device is mounted on the base and is used to support the power transmission wire, on the base A lead screw arranged in parallel with the power transmission wire is installed horizontally, the moving platform is movably mounted on the base and is threadedly connected with the lead screw, and the driving device drives the winding device and the lead screw respectively. The lead screw rotates, so that the moving platform moves along the lead screw, and at the same time, the winding device is rotated around the power transmission wire to wind and repair the power transmission wire. 2.根据权利要求1所述一种输电导线缠绕修补工具,其特征在于,所述绕线装置包括旋转齿、若干传动齿轮和绕线器,所述驱动装置通过若干所述传动齿轮与所述旋转齿传动连接并驱动所述旋转齿绕所述输电导线转动,所述绕线器安装在所述旋转齿上。2 . The power transmission wire winding repair tool according to claim 1 , wherein the winding device comprises rotating teeth, a plurality of transmission gears and a wire winder, and the driving device communicates with the transmission gear through a plurality of the transmission gears. The rotating teeth are connected and driven to rotate around the power transmission wire, and the spooler is mounted on the rotating teeth. 3.根据权利要求2所述一种输电导线缠绕修补工具,其特征在于,若干所述传动齿轮中的一个与传动带轮同轴固定连接,所述丝杠一端固定有驱动带轮,所述传动带轮与所述驱动带轮通过同步带传动连接。3 . The power transmission wire winding repair tool according to claim 2 , wherein one of the plurality of transmission gears is coaxially fixedly connected to the transmission pulley, one end of the lead screw is fixed with a driving pulley, and the transmission belt The pulley is connected with the drive pulley through a synchronous belt. 4.根据权利要求2所述一种输电导线缠绕修补工具,其特征在于,若干所述传动齿轮包括驱动齿轮、第一从动齿轮和第二从动齿轮,所述驱动装置与所述驱动齿轮连接并驱动驱动齿轮转动,所述驱动齿轮分别与所述旋转齿和第一从动齿轮啮合,所述第一从动齿轮与所述第二从动齿轮啮合,所述第二从动齿轮与所述旋转齿啮合。4 . The power transmission wire winding repair tool according to claim 2 , wherein the plurality of transmission gears comprise a driving gear, a first driven gear and a second driven gear, and the driving device is connected to the driving gear. 5 . Connect and drive the drive gear to rotate, the drive gear meshes with the rotating teeth and the first driven gear respectively, the first driven gear meshes with the second driven gear, and the second driven gear meshes with the The rotating teeth mesh. 5.根据权利要求2所述一种输电导线缠绕修补工具,其特征在于,所述旋转齿呈C型,其中部设有用于置线通道,所述旋转齿上设有使输电导线进出所述置线通道的缺口。5 . The power transmission wire winding repair tool according to claim 2 , wherein the rotating teeth are C-shaped, and a channel for placing wires is provided in the middle, and the rotating teeth are provided with the power transmission wires to enter and exit the Set the gap of the line channel. 6.根据权利要求5所述一种输电导线缠绕修补工具,其特征在于,当所述缺口经过所述传动齿轮时,位于所述缺口至少一侧的旋转齿啮合有所述传动齿轮。6 . The power transmission wire winding repair tool according to claim 5 , wherein when the notch passes through the transmission gear, the rotating teeth on at least one side of the notch are engaged with the transmission gear. 7 . 7.根据权利要求2所述一种输电导线缠绕修补工具,其特征在于,所述支撑装置包括两个竖直平行布置的线缆引导板,其中一个线缆引导板上设有用于定位修补线初始端的定位件一,另一个线缆引导板上设有用于定位修补线中部的定位件二,所述定位件一和定位件二分别位于两个线缆引导板之间。7 . The power transmission wire wound repair tool according to claim 2 , wherein the support device comprises two vertical and parallel cable guide plates, wherein one cable guide plate is provided with a cable for locating the repair wire. 8 . The first positioning member at the initial end and the second positioning member for positioning the middle of the repair wire are provided on the other cable guide plate, and the first positioning member and the second positioning member are respectively located between the two cable guide plates. 8.根据权利要求2所述一种输电导线缠绕修补工具,其特征在于,所述绕线器包括绕线轴和回转连接支架,所述绕线轴安装在所述回转连接支架中,所述回转连接支架安装在所述旋转齿上,所述回转连接支架上开设有出线孔。8 . The power transmission wire winding repair tool according to claim 2 , wherein the spooler comprises a spool and a swivel connection bracket, the spool is installed in the swivel connection bracket, and the swivel connection A bracket is installed on the rotating teeth, and a wire outlet hole is opened on the swivel connection bracket. 9.根据权利要求2所述一种输电导线缠绕修补工具,其特征在于,所述绕线器为阻尼绕线器。9 . The power transmission wire winding repair tool according to claim 2 , wherein the winding device is a damping winding device. 10 . 10.根据权利要求1至9任一项所述一种输电导线缠绕修补工具,其特征在于,所述支撑装置包括用于夹持住输电导线的定位夹具。10 . The power transmission wire winding repair tool according to any one of claims 1 to 9 , wherein the supporting device comprises a positioning fixture for holding the power transmission wire. 11 .
CN202020271615.9U 2020-03-06 2020-03-06 Transmission conductor winding repair tool Active CN211209146U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111181093A (en) * 2020-03-06 2020-05-19 国机智能技术研究院有限公司 A kind of power transmission wire winding repair tool

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111181093A (en) * 2020-03-06 2020-05-19 国机智能技术研究院有限公司 A kind of power transmission wire winding repair tool
CN111181093B (en) * 2020-03-06 2024-07-02 国机智能技术研究院有限公司 Power transmission wire winding repair tool

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