CN211197868U - Automatic feeding and discharging system of vulcanizing machine - Google Patents

Automatic feeding and discharging system of vulcanizing machine Download PDF

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Publication number
CN211197868U
CN211197868U CN201922319642.9U CN201922319642U CN211197868U CN 211197868 U CN211197868 U CN 211197868U CN 201922319642 U CN201922319642 U CN 201922319642U CN 211197868 U CN211197868 U CN 211197868U
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finished product
release agent
semi
emulsion
assembly
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CN201922319642.9U
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王娟
卢道花
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Suzhou Leichuang Intelligent Technology Co ltd
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Suzhou Leichuang Intelligent Technology Co ltd
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Abstract

The utility model discloses a unloading system in automation of vulcanizer, include: the automatic tray-moving machine comprises a main body frame, a lifting device, a functional platform, a semi-finished tray mechanism, a finished tray mechanism and an integral translation mechanism; the function platform includes: the automatic feeding device comprises a telescopic mechanism, a material taking and discharging mechanism and a spraying mechanism, wherein the material taking and discharging mechanism and the spraying mechanism are arranged on the telescopic mechanism, the spraying mechanism comprises a release agent spraying assembly and/or an emulsion spraying assembly arranged at the end part of the telescopic mechanism, the material taking and discharging mechanism, the release agent spraying assembly and/or the emulsion spraying assembly are driven by the telescopic mechanism and a lifting device, release agent and/or emulsion spraying is carried out inside a vulcanizing machine body, and feeding is carried out between a semi-finished product tray mechanism and the vulcanizing machine body as well as between the vulcanizing machine body and a finished product tray. The utility model discloses not only can realize going up the unloading in the automation of vulcanizer, can also realize the automatic spraying to the emulsion of vulcanizer mould and/or release agent, whole process need not artificial intervention, has improved the product quality.

Description

Automatic feeding and discharging system of vulcanizing machine
Technical Field
The utility model relates to a rubber products vulcanizes the field, in particular to unloading system in automation of vulcanizer.
Background
The vulcanizer is a machine for vulcanizing various rubber and plastic products, and has the functions of timing mold locking, automatic pressure supplementing, automatic temperature control, automatic timing, time-out alarm and the like. The vulcanizing machine adopts three modes of electric heating, steam heating and heat conducting oil heating.
At present, the vulcanizer of rubber products is whole to rely on the manual work to get and puts the material operation, and along with the constantly rising of recruitment cost, the operation pressure of enterprise constantly increases on the one hand, and on the other hand tradition is got and is put the material and all to have great potential safety hazard by manual work's mode, and the incident takes place occasionally. And the placing position of the semi-finished product, the spraying amount control of the emulsion and the release agent is unstable, the spraying uniformity is poor, and the product quality is influenced.
SUMMERY OF THE UTILITY MODEL
The utility model provides a unloading system in automation of vulcanizer can carry out the quantitative spraying of emulsion and release agent when unloading in the vulcanizer automation.
In order to solve the technical problem, the utility model provides a feeding and discharging system in automation of vulcanizer, include: the device comprises a main body frame, a lifting device arranged on the main body frame, a functional platform arranged on the main body frame and connected with the lifting device, a semi-finished product tray mechanism arranged below the functional platform and used for placing a semi-finished product, a finished product tray mechanism used for receiving a vulcanized finished product, and an integral translation mechanism arranged at the bottom of the main body frame; the function platform includes: the automatic feeding device comprises a telescopic mechanism, a material taking and discharging mechanism and a spraying mechanism, wherein the material taking and discharging mechanism and the spraying mechanism are arranged on the telescopic mechanism, the spraying mechanism comprises a release agent spraying assembly and/or an emulsion spraying assembly arranged at the end part of the telescopic mechanism, the material taking and discharging mechanism, the release agent spraying assembly and/or the emulsion spraying assembly are driven by the telescopic mechanism and a lifting device, release agent and/or emulsion spraying is carried out inside a vulcanizing machine body, and feeding is carried out between a semi-finished product tray mechanism and the vulcanizing machine body as well as between the vulcanizing machine body and a finished product tray.
Preferably, the telescopic mechanism comprises a primary telescopic assembly arranged on the main body frame, a secondary telescopic assembly connected with the movable end of the primary telescopic assembly and a functional module connected with the secondary telescopic assembly, and the material taking and placing mechanism, the release agent spraying assembly and/or the emulsion spraying assembly are/is arranged on the functional module.
Preferably, the mold release agent spray assembly comprises: the mould release agent spraying device comprises at least one mould release agent spraying head, a mould release agent displacement driving structure for driving the mould release agent spraying head to move back and forth and a mould release agent spraying head guide structure for providing guide for the mould release agent spraying head, wherein the mould release agent spraying head is also respectively connected with a mould release agent gas control pipeline and a mould release agent liquid control pipeline.
Preferably, the material taking and placing mechanism comprises a finished product material taking and placing assembly arranged at the bottom of one end of the functional module and a semi-finished product material taking and placing assembly arranged at the bottom of the functional module.
Preferably, the finished product taking and placing assembly comprises: the clamping unit is arranged on the fixed plate, the fixed plate is driven by the driving unit to lift along the vertical direction, and the guide unit is connected with the fixed plate and provides guide for the fixed plate.
Preferably, the semi-finished product picking and placing assembly comprises a plurality of picking and placing suckers, a control air path communicated with the picking and placing suckers and a negative pressure air source connected with the control air path.
Preferably, the semi-finished product tray mechanism and the finished product tray mechanism are respectively provided with one layer, two layers or multiple layers.
Preferably, the semi-finished product tray mechanism includes: the semi-finished product tray placing platform comprises a semi-finished product tray placing platform and a semi-finished product tray platform driving mechanism for driving the semi-finished product tray placing platform to stretch.
Preferably, the finished product tray mechanism includes: the belt conveyor line is driven by the telescopic mechanism to stretch out of the main body frame, and the auxiliary material supporting assembly is arranged on one side of the belt conveyor line.
Preferably, the emulsion spray assembly comprises: the emulsion sprayer comprises an emulsion sprayer, an emulsion gas control pipeline and an emulsion liquid control pipeline which are communicated with the emulsion sprayer, and control valves respectively arranged on the emulsion gas control pipeline and the emulsion liquid control pipeline.
Compared with the prior art, the utility model discloses not only can realize going up the unloading in the automation of vulcanizer, can also realize the automatic spraying to the emulsion of vulcanizer mould and/or release agent, whole process need not artificial intervention, has improved the product quality.
Drawings
Fig. 1 is a schematic perspective view of an automatic feeding and discharging system of a vulcanizer of the present invention;
FIG. 2 is a schematic structural view of a functional platform in an automatic loading and unloading system of a vulcanizer of the present invention;
FIGS. 3a to 3b are schematic structural views of functional modules in an automatic loading and unloading system of a vulcanizer of the present invention;
FIG. 4 is a schematic structural view of a material taking and discharging mechanism of an automatic material feeding and discharging system of a vulcanizing machine of the present invention;
fig. 5a to 5c are schematic structural views of the automatic feeding and discharging system of the vulcanizing machine of the present invention under different operating environments.
Detailed Description
In order to make the above objects, features and advantages of the present invention more comprehensible, embodiments of the present invention are described in detail below with reference to the accompanying drawings. It should be noted that the drawings of the present invention are simplified and use non-precise ratios, and are only used for the purpose of facilitating and clearly assisting the description of the embodiments of the present invention.
Please refer to fig. 1-5 c, the utility model provides an unloading system in automation of vulcanizer, include: main body frame 1, hoisting device 2, function platform 3, semi-manufactured goods tray mechanism 4, finished goods tray mechanism 5 and whole translation mechanism 6. The main body frame 1 is used for fixing and supporting the whole automatic loading and unloading system. The lifting device 2 is arranged on the main body frame 1 and used for driving the functional platform 3 to lift and realize the accurate vertical movement of the functional platform 3. The functional platform 3 is arranged on the main body frame 1 and connected with the movable end of the lifting device 2, and is used for realizing material taking and placing of products and spraying of emulsion and release agent. The semi-finished product tray mechanism 4 is arranged below the functional platform 3 and used for bearing semi-finished products. The finished product tray mechanism 5 is arranged below the semi-finished product tray mechanism 4 and used for receiving the vulcanized finished products. Whole translation mechanism 6 sets up 1 bottom of main body frame can realize the automatic whole translation of going up unloading system and can pinpoint to make things convenient for the vulcanizer to change the mould, can provide bigger operating space for maintenance personal when equipment breaks down simultaneously.
Referring to fig. 2 and fig. 3a and 3b, the functional platform 3 includes: the device comprises a telescopic mechanism 31, a material taking and placing mechanism 32 and a spraying mechanism, wherein the material taking and placing mechanism and the spraying mechanism are arranged on the telescopic mechanism 31, and the spraying mechanism comprises a release agent spraying assembly 33 and/or an emulsion spraying assembly 34 which are arranged at the end part of the telescopic mechanism 31. The material taking and placing mechanism 32, the release agent spraying assembly 33 and/or the emulsion spraying assembly 34 are driven by the telescopic mechanism 31 and the lifting device 2, release agent and/or emulsion spraying is carried out in the vulcanizing machine body, and moving and feeding are carried out between the semi-finished product tray mechanism 4 and the vulcanizing machine body, and between the vulcanizing machine body and the finished product tray 5.
With continued reference to fig. 2 to 4, the telescopic mechanism 31 includes a first-stage telescopic component 311 disposed on the main body frame 1, a second-stage telescopic component 312 connected to a movable end of the first-stage telescopic component 311, and a function module 313 connected to the second-stage telescopic component 312, and the material taking and placing mechanism 32, the mold release agent spraying component 33, and/or the emulsion spraying component 34 are mounted on the function module 313. Wherein, the flexible subassembly of one-level 311 and second grade 312 can adopt motor or cylinder as the drive, and the flexible subassembly of one-level 311 and second grade is mutually supported, can realize the accurate positioning within the flexible stroke interval of overlength of telescopic machanism 31, and then can drive function module 313 to the stroke interval in arbitrary position, realize the accurate positioning to function module 313.
With particular reference to fig. 3a, the release agent spray assembly 33 comprises: the mold release device comprises at least one mold release agent spray head 331, a mold release agent displacement driving structure 332 for driving the mold release agent spray head 331 to move back and forth, and a mold release agent spray head guide structure 333 for providing guidance for the mold release agent spray head 331, wherein the mold release agent spray head 331 is further connected with a mold release agent gas control pipeline and a mold release agent liquid control pipeline respectively. In this embodiment, the release agent displacement driving structure 332 preferably employs a synchronous motor and a ball screw, which cooperate to drive the release agent nozzle 331 to move precisely. The release agent displacement driving structure 332 and the telescopic mechanism 31 cooperate to realize the release agent spraying operation inside the vulcanizing machine.
It should be noted that, because the spraying frequency of the release agent in the actual production process is low, a group of release agent spray heads 331 can realize the spraying function. There are also devices that do not require the release agent to be sprayed during the vulcanization process, in which case the release agent spraying assembly 33 can be omitted from installation.
Referring with emphasis to fig. 3b, the emulsion spray assembly 34 includes: the emulsion sprayer 341, the emulsion gas control pipeline and the emulsion liquid control pipeline which are communicated with the emulsion sprayer 341, and the control valves respectively arranged on the emulsion gas control pipeline and the emulsion liquid control pipeline. The emulsion spray heads 341 are arranged in a plurality of ways, the emulsion spray heads 341 are arranged in a single direction or a two-way mode, emulsion spraying operation can be performed on the upper die and the lower die of the vulcanizing machine, and the efficiency of the emulsion spraying operation can be greatly improved through simultaneous operation of the emulsion spray heads 341.
The material taking and placing mechanism 32 comprises a finished product material taking and placing component 321 arranged at the bottom of one end of the functional module 313 and a semi-finished product material taking and placing component 322 arranged at the bottom of the functional module 313. Referring to fig. 4, the finished product taking and placing assembly 321 includes: at least one group of clamping units 3211, a guiding unit 3212, a driving unit 3213, and a fixing plate 3214, wherein the clamping units 3211 are mounted on the fixing plate 3214, the fixing plate 3214 is driven by the driving unit 3213 to move up and down in a vertical direction, and the guiding unit 3212 is connected to the fixing plate 3214 and provides a guide for the fixing plate 3214. Specifically, the gripping unit 3211 preferably employs gripping jaws for gripping an edge of the finished product after vulcanization and releasing the edge of the finished product when necessary. The driving unit 3213 and the guiding unit 3212 cooperate to achieve lifting of the gripping unit 3211, so that the size of the functional module 313 can be reduced on the whole, and the collision risk during operation can be reduced. Preferably, the driving unit 3213 may employ a lifting cylinder or a rotating motor.
Preferably, the semi-finished product picking and placing assembly 322 includes a plurality of picking and placing suckers 3221, a control air path communicated with the picking and placing suckers 3221, and a vacuum generating device connected to the control air path. Preferably, the pick-and-place suckers 3221 are uniformly distributed on the bottom of the functional template 323, and can suck and place the semi-finished product on the semi-finished product tray mechanism 4 into the vulcanizing machine.
Referring to fig. 1, the number of layers of the semi-finished product tray mechanism 4 and the finished product tray mechanism 5 corresponds to the number of layers of the molds in the vulcanizer. That is, when the vulcanizer forms a finished product using a single-layer mold, the semi-finished product tray mechanism 4 and the finished product tray mechanism 5 are provided as one layer, respectively. When the vulcanizing machine adopts a double-layer or multi-layer mold to mold a product, the semi-finished product tray mechanism 4 and the finished product tray mechanism 5 are correspondingly provided with two or more layers, so that the automatic feeding function of the vulcanizing machine can be efficiently met; of course, the intermediate tray mechanism 4 may be designed to have two or more layers, and the product tray mechanism 5 may have a single-layer structure.
Referring to fig. 5a, the semi-finished pallet mechanism 4 comprises: a semi-finished product tray placing platform 41 and a semi-finished product tray platform driving mechanism 42 for driving the semi-finished product tray placing platform 41 to extend and retract. Wherein, the semi-finished product tray placing platform 41 can perform telescopic action so as to extend out of the outer side of the main body frame 1, thereby facilitating the placing of semi-finished products; after the material is discharged, the semi-finished product tray platform driving mechanism 42 drives the semi-finished product tray placing platform 41 to move, so as to withdraw the semi-finished product tray, and waits for the subsequent functional platform 3 to take out the semi-finished product. Finished product tray mechanism 5 adopts belt conveyor 51, belt conveyor 51 is used for receiving the finished product after the vulcanization that functional platform 3 took out from the vulcanizer, the belt conveyor stretches out equipment by the telescopic machanism drive to send out the finished product, make things convenient for the workman to take out the finished product from the finished product tray.
Further, the finished product tray mechanism 5 further comprises an auxiliary material supporting assembly 52, which is used for being matched with the functional platform 3, so that a finished product can be taken out of the vulcanizing machine more stably, and the posture of finished product discharging can be controlled.
Referring to fig. 1 to 5c, the following describes the working process of the automatic loading and unloading system in detail:
first, as shown in fig. 5a, the tray placing table 41 of the semi-finished product tray mechanism 4 is extended out of the main body frame 1, and the semi-finished product is manually placed on a designated position of the tray placing table 41. If the multi-layer semi-finished product tray mechanism 4 is provided, the semi-finished product tray mechanisms are respectively placed in sequence. Next, the tray placing platform 41 of the semi-finished product tray mechanism 4 retracts to withdraw the semi-finished product, the functional platform 3 descends to the material taking position under the action of the lifting device 2, and the semi-finished product placed on the semi-finished product tray mechanism 4 is taken out through the semi-finished product taking and placing component 332 mounted on the functional platform 3. When a plurality of layers of semi-finished product tray mechanisms are arranged, the operation of taking and placing is respectively carried out.
As shown in fig. 5b, after the semi-finished product is picked up by the semi-finished product picking and placing assembly 332, the picked semi-finished product is precisely fed to a corresponding position in the mold of the vulcanizer and released under the cooperation of the lifting device 2 and the primary telescopic assembly 311 and the secondary telescopic assembly 312 of the telescopic mechanism 31. The semi-finished product taking and placing assembly 322 is retracted to the corresponding position in the equipment under the matching action of the lifting device 2 and the first-stage telescopic assembly 311 and the second-stage telescopic assembly 312 of the telescopic mechanism 31 after the semi-finished product film is placed in the corresponding position of the vulcanizing machine mould, if the semi-finished product film is multi-layer, the actions are continuously repeated after the upper semi-finished product tray extends out, and the semi-finished product taking of the lower tray is finished.
After the vulcanization operation is completed, the mold of the vulcanizing machine is opened, and the functional module 313 on the functional platform 3 extends into the corresponding position of the vulcanizing machine under the matching action of the lifting device 2 and the telescopic mechanism 3. The finished product picking and placing assembly 321 on the functional module 313 works: the clamping unit 3211 is driven by the driving unit 3212 to lower to a corresponding position, and then clamps the edge of the finished product. The gripping unit 3211 takes out the finished product from the mold under the cooperation of the lifting device 2 and the telescoping mechanism 31. After the finished product is completely taken out of the vulcanizer mold, the gripping unit 3211 stably places the finished product on the finished product tray mechanism 5 under the cooperation of the lifting device 2, the telescoping mechanism 31 and the auxiliary material supporting assembly. When the mold in the vulcanizing machine is of a multilayer structure, the taking and placing operations are respectively carried out.
Finally, as shown in fig. 5c, the finished product tray mechanism 5 delivers the vulcanized finished product out of the apparatus for the convenience of personnel to take out the vulcanized finished product.
It will be apparent to those skilled in the art that various changes and modifications may be made to the present invention without departing from the spirit and scope of the invention. Thus, if such modifications and variations of the present invention fall within the scope of the claims and their equivalents, the present invention is also intended to include such modifications and variations.

Claims (10)

1. An automatic feeding and discharging system of a vulcanizing machine comprises: the device comprises a main body frame, a lifting device arranged on the main body frame, a functional platform arranged on the main body frame and connected with the lifting device, a semi-finished product tray mechanism arranged below the functional platform and used for placing a semi-finished product, a finished product tray mechanism used for receiving a vulcanized finished product, and an integral translation mechanism arranged at the bottom of the main body frame; it is characterized in that the preparation method is characterized in that,
the function platform includes: the automatic feeding device comprises a telescopic mechanism, a material taking and discharging mechanism and a spraying mechanism, wherein the material taking and discharging mechanism and the spraying mechanism are arranged on the telescopic mechanism, the spraying mechanism comprises a release agent spraying assembly and/or an emulsion spraying assembly arranged at the end part of the telescopic mechanism, the material taking and discharging mechanism, the release agent spraying assembly and/or the emulsion spraying assembly are driven by the telescopic mechanism and a lifting device, release agent and/or emulsion spraying is carried out inside a vulcanizing machine body, and feeding is carried out between a semi-finished product tray mechanism and the vulcanizing machine body as well as between the vulcanizing machine body and a finished product tray.
2. The automatic loading and unloading system of the vulcanizing machine as claimed in claim 1, wherein the telescopic mechanism comprises a primary telescopic assembly arranged on the main frame, a secondary telescopic assembly connected with the movable end of the primary telescopic assembly, and a functional module connected with the secondary telescopic assembly, and the material taking and placing mechanism, the mold release agent spraying assembly and/or the emulsion spraying assembly are/is mounted on the functional module.
3. The automatic loading and unloading system of a vulcanizer according to claim 1 or 2, wherein said release agent spraying assembly comprises: the mould release agent spraying device comprises at least one mould release agent spraying head, a mould release agent displacement driving structure for driving the mould release agent spraying head to move back and forth and a mould release agent spraying head guide structure for providing guide for the mould release agent spraying head, wherein the mould release agent spraying head is also respectively connected with a mould release agent gas control pipeline and a mould release agent liquid control pipeline.
4. The automatic loading and unloading system of the vulcanizing machine as claimed in claim 2, wherein the material taking and placing mechanism comprises a finished product material taking and placing assembly arranged at the bottom of one end of the functional module and a semi-finished product material taking and placing assembly arranged at the bottom of the functional module.
5. The automated feeding and discharging system of a vulcanizing machine as claimed in claim 4, wherein the finished product picking and placing assembly comprises: the clamping unit is arranged on the fixed plate, the fixed plate is driven by the driving unit to lift along the vertical direction, and the guide unit is connected with the fixed plate and provides guide for the fixed plate.
6. The automatic loading and unloading system of the vulcanizing machine as claimed in claim 4, wherein the semi-finished product taking and placing assembly comprises a plurality of taking and placing suckers, a control gas circuit communicated with the taking and placing suckers, and a negative pressure gas source connected with the control gas circuit.
7. The automatic loading and unloading system of a vulcanizing machine as claimed in claim 1, wherein the semi-finished product tray mechanism and the finished product tray mechanism are respectively provided with one layer, two layers or more layers.
8. The automated unloading and loading system of a vulcanizer of claim 1, wherein said semi-finished product tray mechanism comprises: the semi-finished product tray placing platform comprises a semi-finished product tray placing platform and a semi-finished product tray platform driving mechanism for driving the semi-finished product tray placing platform to stretch.
9. The automated unloading and loading system of a vulcanizer of claim 1, wherein said product tray mechanism comprises: the belt conveyor line is driven by the telescopic mechanism to stretch out of the main body frame, and the auxiliary material supporting assembly is arranged on one side of the belt conveyor line.
10. The automatic loading and unloading system of a vulcanizer of claim 1, wherein said emulsion spray assembly comprises: the emulsion sprayer comprises an emulsion sprayer, an emulsion gas control pipeline and an emulsion liquid control pipeline which are communicated with the emulsion sprayer, and control valves respectively arranged on the emulsion gas control pipeline and the emulsion liquid control pipeline.
CN201922319642.9U 2019-12-20 2019-12-20 Automatic feeding and discharging system of vulcanizing machine Active CN211197868U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201922319642.9U CN211197868U (en) 2019-12-20 2019-12-20 Automatic feeding and discharging system of vulcanizing machine

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Application Number Priority Date Filing Date Title
CN201922319642.9U CN211197868U (en) 2019-12-20 2019-12-20 Automatic feeding and discharging system of vulcanizing machine

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CN211197868U true CN211197868U (en) 2020-08-07

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CN201922319642.9U Active CN211197868U (en) 2019-12-20 2019-12-20 Automatic feeding and discharging system of vulcanizing machine

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113442338A (en) * 2021-07-05 2021-09-28 宁波雷奥自动化设备有限公司 Automatic feeding and discharging system of vulcanizing machine
CN115871248A (en) * 2023-01-13 2023-03-31 河南流量新材料有限公司 Carbon fiber propeller hot briquetting device

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113442338A (en) * 2021-07-05 2021-09-28 宁波雷奥自动化设备有限公司 Automatic feeding and discharging system of vulcanizing machine
CN115871248A (en) * 2023-01-13 2023-03-31 河南流量新材料有限公司 Carbon fiber propeller hot briquetting device

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