CN211178046U - Energy-saving waste heat recovery boiler of heat energy power device - Google Patents
Energy-saving waste heat recovery boiler of heat energy power device Download PDFInfo
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Abstract
本实用新型涉及换热器技术领域,具体为一种热能动力装置的节能型废热回收锅炉,包括锅炉仓,锅炉仓的顶端设有水箱,锅炉仓的仓体内设有热交换组件,热交换组件包括汇总管,汇总管与水箱的箱体之间等距设有若干螺旋管,锅炉仓的前端设有过滤管。本实用新型通过在锅炉仓内规则设置若干螺旋管,水流顺着螺旋管下流,螺旋管与废气流通方向相垂直,有效增大了水流与废气的接触面积、延长了接触时间,进而提高了热交换的效率,减少余热浪费,同时在锅炉仓的进风管前端设置带集尘袋的过滤管,预先对废气进行过滤和灰尘处理,避免大量杂质进入到锅炉内从而影响其回收效果,使锅炉保持洁净且便于清理。
The utility model relates to the technical field of heat exchangers, in particular to an energy-saving waste heat recovery boiler of a thermal energy power device. Including a collection pipe, a number of spiral pipes are arranged equidistantly between the collection pipe and the box body of the water tank, and a filter pipe is arranged at the front end of the boiler chamber. In the utility model, a plurality of spiral tubes are regularly arranged in the boiler chamber, the water flows down the spiral tubes, and the spiral tubes are perpendicular to the flow direction of the exhaust gas, which effectively increases the contact area between the water flow and the exhaust gas, prolongs the contact time, and further improves the thermal efficiency. At the same time, a filter tube with a dust bag is set at the front end of the air inlet pipe of the boiler room, and the exhaust gas is filtered and dust treated in advance, so as to prevent a large amount of impurities from entering the boiler and affecting its recovery effect, so that the boiler can Keep it clean and easy to clean up.
Description
技术领域technical field
本实用新型涉及换热器技术领域,具体为一种热能动力装置的节能型废热回收锅炉。The utility model relates to the technical field of heat exchangers, in particular to an energy-saving waste heat recovery boiler of a thermal power device.
背景技术Background technique
废热锅炉是指那些利用工业过程中产生的高温废气的余热以产生蒸汽或热水的锅炉设备,由于废热锅炉大大地提高了燃料燃烧释放的热量的利用率,所以该锅炉十分节能。Waste heat boilers refer to those boiler equipment that use the waste heat of high-temperature exhaust gas generated in industrial processes to generate steam or hot water. Since waste heat boilers greatly improve the utilization rate of heat released by fuel combustion, the boilers are very energy-saving.
现有技术中的废热回收锅炉类型和尺寸均多种多样,但是现有的废热回收锅炉在使用时,一般都没有对废气进行预先过滤,从而导致大量杂质进入锅炉,不仅影响热量的回收效率,而且大量杂质沉积在锅炉内难以清理;同时,现有的废热回收锅炉内部进行热交换时,水流与废气接触的面积小、接触时间短,导致加热效果不佳且存在余热浪费的情况。鉴于此,本申请提出一种热能动力装置的节能型废热回收锅炉。There are various types and sizes of waste heat recovery boilers in the prior art, but when the existing waste heat recovery boilers are used, the waste gas is generally not pre-filtered, resulting in a large amount of impurities entering the boiler, which not only affects the heat recovery efficiency, but also In addition, a large number of impurities are deposited in the boiler, which is difficult to clean; at the same time, when heat exchange is performed inside the existing waste heat recovery boiler, the contact area between the water flow and the exhaust gas is small and the contact time is short, resulting in poor heating effect and waste heat waste. In view of this, the present application proposes an energy-saving waste heat recovery boiler of a thermal power plant.
实用新型内容Utility model content
本实用新型的目的在于提供一种热能动力装置的节能型废热回收锅炉,以解决上述背景技术中提出的现有废热回收锅炉没有过滤功能以及热量回收效果不佳的问题。The purpose of this utility model is to provide an energy-saving waste heat recovery boiler of a thermal power plant, so as to solve the problems that the existing waste heat recovery boiler has no filtering function and poor heat recovery effect proposed in the above background technology.
本实用新型解决上述问题所采用的技术方案是:一种热能动力装置的节能型废热回收锅炉,其特征在于:包括锅炉仓,所述锅炉仓包括仓体,所述仓体的顶端等距设有若干上通孔,所述仓体的底端等距设有若干下通孔,所述仓体的前端设有进风管,所述仓体的后端设有出风管;所述锅炉仓的顶端设有水箱,所述水箱包括箱体,所述箱体的底端等距设有若干进水孔;所述仓体内连接有热交换组件,所述热交换组件包括汇总管,所述汇总管的侧壁上等距设有若干出水孔,所述汇总管与所述箱体之间等距连通有若干螺旋管,所述汇总管的一端封闭,所述汇总管的另一端设有电动水阀;所述锅炉仓的前端设有过滤管,所述过滤管包括外管体,所述外管体内设有集尘袋。The technical scheme adopted by the utility model to solve the above problems is: an energy-saving waste heat recovery boiler of a thermal energy power device, which is characterized in that it includes a boiler chamber, the boiler chamber includes a chamber body, and the top of the chamber body is equidistantly arranged. There are several upper through holes, the bottom end of the silo body is provided with a number of lower through holes equidistantly, the front end of the silo body is provided with an air inlet pipe, and the rear end of the silo body is provided with an air outlet pipe; the boiler The top of the bin is provided with a water tank, the water tank includes a box body, and the bottom end of the box body is provided with a number of water inlet holes at equal distances; a heat exchange component is connected to the warehouse body, and the heat exchange component includes a collection pipe, so the There are several water outlet holes equidistantly arranged on the side wall of the collecting pipe, and a number of helical pipes are equidistantly communicated between the collecting pipe and the box body, one end of the collecting pipe is closed, and the other end of the collecting pipe is There is an electric water valve; the front end of the boiler chamber is provided with a filter tube, the filter tube includes an outer tube body, and a dust collection bag is arranged in the outer tube body.
优选的,所述进风管焊接固定在所述仓体的前端上,所述进风管的前端设有前法兰,所述前法兰与所述进风管为一体成型结构,所述出风管焊接固定在所述仓体的后端上。Preferably, the air inlet pipe is welded and fixed on the front end of the silo body, the front end of the air inlet pipe is provided with a front flange, and the front flange and the air inlet pipe are integrally formed. The air outlet pipe is welded and fixed on the rear end of the silo body.
优选的,所述水箱焊接固定在所述仓体的顶面上,所述箱体的前端中部设有进水管,所述箱体的后端底部设有排污管,所述进水管和所述排污管均固定连通到所述箱体内。Preferably, the water tank is welded and fixed on the top surface of the silo body, a water inlet pipe is arranged in the middle of the front end of the box body, a sewage pipe is arranged at the bottom of the rear end of the box body, and the water inlet pipe and the The sewage pipes are all fixedly connected to the box body.
优选的,所述上通孔、所述下通孔、所述进水孔以及所述出水孔的数量相等且位置一一对应,所述螺旋管与所述出水孔的数量相等且位置一一对应。Preferably, the upper through holes, the lower through holes, the water inlet holes and the water outlet holes are equal in number and corresponding in one-to-one positions, and the spiral tube and the water outlet holes are in the same number and position correspond.
优选的,所述上通孔、所述下通孔、所述进水孔以及所述出水孔的孔径均相等,所述螺旋管的外径与所述出水孔的孔径相等。Preferably, the diameters of the upper through hole, the lower through hole, the water inlet hole and the water outlet hole are all equal, and the outer diameter of the spiral tube is equal to the diameter of the water outlet hole.
优选的,所述螺旋管的顶端依次穿过所述上通孔和所述进水孔后连通到所述水箱内,所述上通孔和所述进水孔的内侧壁均焊接固定在所述螺旋管的外侧壁上,所述螺旋管的底端依次穿过所述下通孔和所述出水孔后连通到所述汇总管内,所述下通孔和所述出水孔的内侧壁均焊接固定在所述螺旋管的外侧壁上。Preferably, the top end of the spiral pipe passes through the upper through hole and the water inlet hole in sequence and then communicates with the water tank, and the inner walls of the upper through hole and the water inlet hole are welded and fixed to the water tank. On the outer side wall of the helical pipe, the bottom end of the helical pipe passes through the lower through hole and the water outlet hole in turn and is connected to the collecting pipe, and the inner side walls of the lower through hole and the water outlet hole are both connected. It is welded and fixed on the outer side wall of the spiral tube.
优选的,所述电动水阀的一端与所述汇总管螺纹连接。Preferably, one end of the electric water valve is threadedly connected to the collecting pipe.
优选的,所述外管体的后端设有后法兰,所述后法兰与所述外管体为一体成型结构,所述外管体与所述进风管法兰连接,所述集尘袋通过螺钉固定在所述外管体的内侧壁上。Preferably, the rear end of the outer pipe body is provided with a rear flange, the rear flange and the outer pipe body are integrally formed, the outer pipe body is connected with the air inlet pipe flange, and the The dust bag is fixed on the inner side wall of the outer pipe body by screws.
本实用新型与现有技术相比,具有以下优点和效果:本实用新型通过在锅炉仓内规则设置若干根螺旋管,水流顺着螺旋管下流,螺旋管与废气流通方向相垂直,有效增大了水流与废气的接触面积、延长了接触时间,进而提高了热交换的效率,减少余热浪费,同时在锅炉仓的进风管前端设置带集尘袋的过滤管,预先对废气进行过滤和灰尘处理,避免大量杂质进入到锅炉内从而影响其回收效果,使锅炉保持洁净且便于清理。Compared with the prior art, the utility model has the following advantages and effects: the utility model regularly arranges several spiral tubes in the boiler chamber, the water flows down the spiral tubes, and the spiral tubes are perpendicular to the flow direction of the exhaust gas, thereby effectively increasing the The contact area between the water flow and the exhaust gas is increased, and the contact time is prolonged, thereby improving the efficiency of heat exchange and reducing waste heat. It can prevent a large amount of impurities from entering the boiler and affect its recovery effect, so that the boiler can be kept clean and easy to clean.
附图说明Description of drawings
图1为本实用新型实施例中热能动力装置的节能型废热回收锅炉的整体结构示意图;1 is a schematic diagram of the overall structure of an energy-saving waste heat recovery boiler of a thermal power plant in an embodiment of the present utility model;
图2为本实用新型实施例中能动力装置的节能型废热回收锅炉的局部半剖结构示意图;Fig. 2 is the partial half-section structural schematic diagram of the energy-saving waste heat recovery boiler of the power device in the embodiment of the utility model;
图3为本实用新型实施例中锅炉仓的半剖结构示意图;Fig. 3 is the half-section structure schematic diagram of the boiler warehouse in the embodiment of the utility model;
图4为本实用新型实施例中水箱的半剖结构示意图;Fig. 4 is the half-section structure schematic diagram of the water tank in the embodiment of the present utility model;
图5为本实用新型实施例中热交换组件的结构示意图;5 is a schematic structural diagram of a heat exchange assembly in an embodiment of the present invention;
图6为本实用新型实施例中过滤管的结构示意图。6 is a schematic structural diagram of a filter tube in an embodiment of the present invention.
图中:锅炉仓1、仓体11、上通孔111、下通孔112、进风管12、前法兰121、出风管13、水箱2、箱体21、进水孔211、进水管22、排污管23、热交换组件3、汇总管31、出水孔311、螺旋管32、电动水阀33、过滤管4、外管体41、后法兰411、集尘袋42。In the figure: boiler chamber 1,
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型的一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, not all of them. Example. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present invention.
在本实用新型的描述中,需要理解的是,术语“中间”、“上”、“下”、“前”、“后”、“顶”、“底”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制。In the description of the present invention, it should be understood that the terms "middle", "upper", "lower", "front", "rear", "top", "bottom", "inner", "outer", etc. The indicated orientation or positional relationship is based on the orientation or positional relationship shown in the accompanying drawings, which is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the indicated device or element must have a specific orientation, with a specific orientation. The orientation configuration and operation are therefore not to be construed as limitations of the present invention.
此外,在本实用新型的描述中,“若干”的含义是至少一个,例如一个,两个等,除非另有明确具体的限定。In addition, in the description of the present invention, "a number of" means at least one, such as one, two, etc., unless otherwise expressly and specifically defined.
请参阅图1-6,本实用新型提供一种技术方案:Please refer to Figures 1-6, the present utility model provides a technical solution:
一种热能动力装置的节能型废热回收锅炉,包括锅炉仓1,锅炉仓1包括仓体11,仓体11的顶端等距设有若干上通孔111,仓体11的底端等距设有若干下通孔112,仓体11的前端设有进风管12,仓体11的后端设有出风管13;锅炉仓1的顶端设有水箱2,水箱2包括箱体21,箱体21的底端等距设有若干进水孔211;仓体11内连接有热交换组件3,热交换组件3包括汇总管31,汇总管31的侧壁上等距设有若干出水孔311,汇总管31与箱体21之间等距连通有若干螺旋管32,汇总管31的一端封闭,汇总管31的另一端设有电动水阀33;锅炉仓1的前端设有过滤管4,过滤管4包括外管体41,外管体41内设有集尘袋42。An energy-saving waste heat recovery boiler of a thermal power device includes a boiler chamber 1, the boiler chamber 1 includes a
本实施例中,进风管12焊接固定在仓体11的前端上,进风管12的前端设有前法兰121,前法兰121与进风管12为一体成型结构,出风管13焊接固定在仓体11的后端上,使锅炉仓1整体结构结实稳固,避免出现漏气。In this embodiment, the
进一步地,水箱2焊接固定在仓体11的顶面上,使水箱2与锅炉仓1连接紧实稳固。Further, the
进一步地,箱体21的前端中部设有进水管22,箱体21的后端底部设有排污管23,进水管22和排污管23均固定连通到箱体21内,通过进水管22可以向箱体21内灌水,通过排污管23可以将水箱21内多余的水和沉淀等杂质排出。Further, a
本实施例中,上通孔111、下通孔112、进水孔211以及出水孔311的数量相等且位置一一对应,螺旋管32与出水孔311的数量相等且位置一一对应。In this embodiment, the upper through
进一步地,上通孔111、下通孔112、进水孔211以及出水孔311的孔径均相等,螺旋管32的外径与出水孔311的孔径相等,使螺旋管32可以依次安装到各个通孔内。Further, the diameters of the upper through
具体地,螺旋管32的顶端依次穿过上通孔111和进水孔211后连通到水箱2内,上通孔111和进水孔211的内侧壁均焊接固定在螺旋管32的外侧壁上,螺旋管32的底端依次穿过下通孔112和出水孔311后连通到汇总管31内,下通孔112和出水孔311的内侧壁均焊接固定在螺旋管32的外侧壁上,使螺旋管32结实稳固,且螺旋管32与各个通孔的接缝处均紧实密封,避免漏气,通过螺旋管32将箱体21与汇总管31连通起来,使水箱21内的水可以顺着螺旋管32流到汇总管31内,当水流经过螺旋管32且废气经过仓体11时,废气内的热量与螺旋管32内的水流进行热量交换,使螺旋管32内的水受热升温,且水流顺着螺旋管32缓慢地螺旋向下,有效增大了水流与废气的接触面积,延长了其接触时间。Specifically, the top end of the
本实施例中,电动水阀33的一端与汇总管31螺纹连接,使电动水阀33结实稳固,不易松脱。In this embodiment, one end of the
进一步地,电动水阀33的另一端还应螺纹连接有输送水管,便于直接将加热后的水输送到需要使用的地方,使用过程中,根据废气的流动速度或温度通过电动水阀33来控制汇总管31的出水量和排水速度,从而控制热水的温度。Further, the other end of the
具体地,本实施例中涉及到的电动水阀33可以采用福建福兴良工阀门有限公司生产提供的型号为VC6013AJC1000T的电动二通温控阀,其配套的电源及其他配件也均可以由该厂商提供;此外,本实施例中涉及到的电动水阀33为现有技术,本领域的技术人员完全可以实现,在此不做赘述,本实用新型保护的内容也不涉及对电动水阀33的结构和工作原理的改进。Specifically, the
本实施例中,外管体41的后端设有后法兰411,后法兰411与外管体41为一体成型结构,外管体41与进风管12法兰连接,使外管体41结实稳固,且外管体41与锅炉仓1连接平整稳固。In this embodiment, the rear end of the
进一步地,集尘袋42通过螺钉固定在外管体41的内侧壁上,使集尘袋42结实稳固、不易松脱,使用过程中通过过滤管4将废气出口与锅炉仓1连通起来,废气排出先经过集尘袋42的过滤再进入到仓体11内,避免废气带着过多杂质,不仅影响锅炉仓11内部进行热交换的效率,且大量杂质沉积在仓体11内难以清理。Further, the
本实施例的热能动力装置的节能型废热回收锅炉在使用时,首先通过过滤管4将锅炉仓1与热能动力装置的废气出口连通起来,同时经进水管22在箱体21内灌入适量清水,当废气排出时将电动水阀33接通外界电源使其工作,废气经过滤后进入到仓体11内,水箱2的水在重力作用下缓慢流入到螺旋管32内,水流与废气内的热量充分交换后,热水汇集到汇总管31内并逐渐排出,废气经热量交换降温后经出风管13排出。When the energy-saving waste heat recovery boiler of the thermal power plant of this embodiment is in use, firstly, the boiler chamber 1 is connected with the exhaust gas outlet of the thermal power plant through the filter pipe 4, and at the same time, an appropriate amount of clean water is poured into the
以上显示和描述了本实用新型的基本原理、主要特征和本实用新型的优点。本行业的技术人员应该了解,本实用新型不受上述实施例的限制,上述实施例和说明书中描述的仅为本实用新型的优选例,并不用来限制本实用新型,在不脱离本实用新型精神和范围的前提下,本实用新型还会有各种变化和改进,这些变化和改进都落入要求保护的本实用新型范围内。本实用新型要求保护范围由所附的权利要求书及其等效物界定。The basic principles, main features and advantages of the present invention have been shown and described above. Those skilled in the art should understand that the present invention is not limited by the above-mentioned embodiments. The above-mentioned embodiments and descriptions are only preferred examples of the present invention and are not intended to limit the present invention. Under the premise of the spirit and scope, the present invention will have various changes and improvements, and these changes and improvements all fall within the scope of the claimed invention. The claimed scope of the present invention is defined by the appended claims and their equivalents.
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| CN112762749A (en) * | 2021-01-07 | 2021-05-07 | 付超 | Heat recovery device of distribution room heating ventilation air conditioner |
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