CN211177520U - Heat exchanger and air conditioner having the same - Google Patents
Heat exchanger and air conditioner having the same Download PDFInfo
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Abstract
Description
技术领域technical field
本实用新型涉及制冷制热领域,特别是涉及一种热交换器及具有其的空调器。The utility model relates to the field of refrigeration and heating, in particular to a heat exchanger and an air conditioner having the same.
背景技术Background technique
随着科技的发展、社会经济的发展以及人们生活水平的提高,高舒适性成了用户高需求,空调也成为了人们日常生活中不可或缺的家用电器。空调制冷系统主要由压缩机、冷凝器、空调膨胀阀和蒸发器通过冷媒管道连接形成。空调在作制冷运行时,低温低压的冷媒气体被压缩机吸入后变成高温高压的冷媒气体,高温高压的冷媒气体在室外冷凝器中放热变成常温高压的冷媒液体,常温高压的冷媒液体再经过空调膨胀阀节流降压后变成低温低压的冷媒液体,低温低压的冷媒液体冷媒在室内蒸发器中吸热蒸发后变成低温低压的冷媒气体,然后再次进入压缩机压缩,如此往复循环就完成了空调制冷系统。现有的空调用蒸发器通常采用管翅式蒸发器,发明人发现现有的蒸发器还有待优化。With the development of science and technology, the development of social economy and the improvement of people's living standards, high comfort has become a high demand for users, and air conditioners have become an indispensable household appliance in people's daily life. The air-conditioning refrigeration system is mainly formed by connecting the compressor, condenser, air-conditioning expansion valve and evaporator through refrigerant pipes. When the air conditioner is in refrigeration operation, the low-temperature and low-pressure refrigerant gas is inhaled by the compressor and becomes a high-temperature and high-pressure refrigerant gas. The high-temperature and high-pressure refrigerant gas releases heat in the outdoor condenser and becomes a normal temperature and high pressure refrigerant liquid. After being throttled and depressurized by the air-conditioning expansion valve, it becomes a low-temperature and low-pressure refrigerant liquid. The low-temperature and low-pressure refrigerant liquid refrigerant absorbs heat in the indoor evaporator and evaporates into a low-temperature and low-pressure refrigerant gas, and then enters the compressor again for compression, and so on. The cycle completes the air conditioning refrigeration system. Existing evaporators for air conditioners usually use tube-fin evaporators, and the inventors found that the existing evaporators still need to be optimized.
实用新型内容Utility model content
本实用新型第一方面的目的旨在提供一种优化后的热交换器。The purpose of the first aspect of the present invention is to provide an optimized heat exchanger.
本实用新型第二方面的目的是要提供一种具有上述热交换器的空调器。The purpose of the second aspect of the present invention is to provide an air conditioner with the above heat exchanger.
根据本实用新型的第一方面,本实用新型提出了一种热交换器,其包括:According to the first aspect of the present utility model, the utility model proposes a heat exchanger, which includes:
气液分离主管,其内限定有沿其长度方向延伸的气液分离通道;a gas-liquid separation main pipe, which defines a gas-liquid separation channel extending along its length direction;
换热部,所述换热部具有多个冷媒通道;每个所述冷媒通道的一端连通所述气液分离通道;且多个所述冷媒通道在所述气液分离通道的轴向方向上的至少两个部位处与所述气液分离通道进行连接;以及a heat exchange part, the heat exchange part has a plurality of refrigerant passages; one end of each refrigerant passage is connected to the gas-liquid separation passage; and the plurality of refrigerant passages are in the axial direction of the gas-liquid separation passage At least two parts of the gas-liquid separation channel are connected; and
连接管路,其一端连接于所述气液分离通道的一端,且每个所述冷媒通道的另一端与所述连接管路的连接于所述气液分离通道的一端连通。One end of the connecting pipeline is connected to one end of the gas-liquid separation channel, and the other end of each refrigerant channel is communicated with one end of the connecting pipeline connected to the gas-liquid separation channel.
可选地,所述热交换器还包括一个或多个沿所述气液分离通道的轴向方向间隔设置的气液间隔结构,设置于所述气液分离通道内,且每个所述气液间隔结构具有至少一个连通该所述气液间隔结构两侧的连通孔。Optionally, the heat exchanger further includes one or more gas-liquid spacer structures spaced along the axial direction of the gas-liquid separation channel, arranged in the gas-liquid separation channel, and each of the gas-liquid separation channels. The liquid separation structure has at least one communication hole that communicates with both sides of the gas-liquid separation structure.
可选地,多个所述冷媒通道被布置成多组,每组所述冷媒通道具有至少一个所述冷媒通道,且每组所述冷媒通道的直径相等;Optionally, a plurality of the refrigerant passages are arranged in multiple groups, each group of the refrigerant passages has at least one of the refrigerant passages, and the diameters of the refrigerant passages in each group are equal;
由所述气液分离通道的连接于所述连接管路一端指向所述气液分离通道的另一端为第一方向;The first direction is from one end of the gas-liquid separation channel connected to the connecting pipeline to the other end of the gas-liquid separation channel;
多组所述冷媒通道的连接于所述气液分离通道的端部沿所述第一方向依次设置,且端部沿所述第一方向依次设置的多组所述冷媒通道中,所述冷媒通道的直径依次变大。The ends of the plurality of groups of the refrigerant passages connected to the gas-liquid separation passages are arranged in sequence along the first direction, and among the plurality of groups of the refrigerant passages in which the ends are arranged in sequence along the first direction, the refrigerant The diameter of the channel increases sequentially.
可选地,所述连接管路与所述气液分离通道之间具有连通口,所述连通口的直径小于所述连接管路的直径。Optionally, a communication port is provided between the connection pipeline and the gas-liquid separation channel, and the diameter of the communication port is smaller than the diameter of the connection pipeline.
可选地,每个所述冷媒通道包括:Optionally, each of the refrigerant channels includes:
直通道段,沿所述气液分离通道的轴向方向延伸;和a straight channel section extending in the axial direction of the gas-liquid separation channel; and
连接通道段,连接所述气液分离通道和所述直通道段的一端。A connecting channel segment connects the gas-liquid separation channel and one end of the straight channel segment.
可选地,多个所述直通道段设置于所述气液分离通道的外侧,以使所述气液分离主管处于所述换热部的中央位置处。Optionally, a plurality of the straight channel sections are arranged outside the gas-liquid separation channel, so that the gas-liquid separation main pipe is located at a central position of the heat exchange part.
可选地,所述热交换器还包括多个支路,每个所述支路连接在所述连接管路的连接于所述气液分离通道的一端;每个所述支路上连接一个或多个所述冷媒通道。Optionally, the heat exchanger further includes a plurality of branches, each of which is connected to one end of the connecting pipeline that is connected to the gas-liquid separation channel; each branch is connected to one or more a plurality of the refrigerant passages.
可选地,所述热交换器还包括壳体;所述换热部和所述气液分离主管设置于所述壳体内;所述壳体为导热壳体;所述换热部具有多个通道管,每个所述通道管内为一个所述冷媒通道。Optionally, the heat exchanger further includes a shell; the heat exchange part and the gas-liquid separation main pipe are arranged in the shell; the shell is a heat conduction shell; the heat exchange part has a plurality of Channel tubes, each of the channel tubes is one of the refrigerant channels.
可选地,所述换热部为一体式加工件,且采用挤出工艺成型;或,Optionally, the heat exchange part is an integral piece, and is formed by an extrusion process; or,
所述换热部和所述气液分离主管构成的整体为一体式加工件,且采用挤出工艺成型;The heat exchange part and the gas-liquid separation main pipe are integrally formed as a whole, and are formed by extrusion process;
或,所述热交换器为一体式加工件,且采用挤出工艺成型。Or, the heat exchanger is an integral piece, and is formed by extrusion process.
根据本实用新型的第二方面,本实用新型提供了一种空调器,包括蒸发器和冷凝器,所述蒸发器和/所述冷凝器采用上述任一种热交换器。According to a second aspect of the present utility model, the present utility model provides an air conditioner comprising an evaporator and a condenser, wherein the evaporator and/or the condenser adopts any of the above-mentioned heat exchangers.
本实用新型的热交换器及空调器中,因为具有气液分离主管,气液分离主管与换热部之间特殊的连接关系,在热交换器用作蒸发器时,可使气液混合物进入热交换器后,饱和蒸气可直接在气液分离通道内升腾,与气液分离主管外侧的冷媒或空气换热,换热部内冷媒吸热气化,上升汇聚,经连接管路排出换热部。当然,该热交换器也可用作冷凝器。例如,该热交换器用作空调的室内换热器,在夏天制冷时作为蒸发器,在冬天制热时作为冷凝器。In the heat exchanger and the air conditioner of the utility model, because of the gas-liquid separation main pipe, the special connection relationship between the gas-liquid separation main pipe and the heat exchange part, when the heat exchanger is used as an evaporator, the gas-liquid mixture can enter the heat After the exchanger, the saturated vapor can rise directly in the gas-liquid separation channel, and exchange heat with the refrigerant or air outside the gas-liquid separation main pipe. Of course, the heat exchanger can also be used as a condenser. For example, the heat exchanger is used as an indoor heat exchanger for an air conditioner, as an evaporator for cooling in summer, and as a condenser for heating in winter.
进一步地,本实用新型的热交换器中,气液间隔结构的设置可通过连通孔通气,将冷媒液挡下,进一步提高换热性能。Further, in the heat exchanger of the present invention, the gas-liquid spacer structure is arranged to allow ventilation through the communication holes to block the refrigerant liquid, thereby further improving the heat exchange performance.
进一步地,本实用新型的热交换器中,换热部内流道和气液分离主管可构成近似叶脉结构,即形成叶脉仿生的流道结构,实现了在冷媒液流动方向上的小压损分流,强化湍流换热。进一步地,气液隔板间歇隔挡,兼顾了气液分离、湍流换热、压损减小,沿着流动方向,叶脉管径逐渐减小,风道逐渐加大,利于风量冷量输出给用户,利于风机节能。Further, in the heat exchanger of the present invention, the inner flow channel of the heat exchange part and the gas-liquid separation main pipe can form an approximate leaf vein structure, that is, a flow channel structure with a bionic leaf vein is formed, and a small pressure loss in the flow direction of the refrigerant liquid is realized. Enhance turbulent heat transfer. Further, the gas-liquid partition is intermittently partitioned, which takes into account gas-liquid separation, turbulent heat exchange, and pressure loss reduction. Along the flow direction, the diameter of the leaf vein gradually decreases, and the air duct gradually increases, which is conducive to the output of air and cooling capacity. users, which is beneficial to the energy saving of fans.
进一步地,本实用新型的发明人还发现:现有的管翅式蒸发器的体积较大、成本较高、生产流程较繁琐,冷媒管路如弯头的局部阻力较大,影响换热性能提高;且由于换热面积过大,依靠风机扰动空气流动的对流换热强度不足。本实用新型的带气液分离的热交换器能够解决这些问题。该热交换器的部分或全部构件采用整体一体化挤出成型,即一体成型,以及该热交换器的结构,可优化热交换器的气流组织,提高了对流换热强度,减少了冷媒管路如弯头的局部阻力,提高了换热系数,实现了降低生产成本、减少生产流程(一体化挤出、一体成型)、减少占用空间的目的,促进空调能效的提高。Further, the inventor of the present utility model also found that: the existing tube-fin evaporators have large volume, high cost, and complicated production process, and the local resistance of refrigerant pipelines such as elbows is large, which affects the heat exchange performance. And because the heat exchange area is too large, the convective heat transfer intensity relying on the fan to disturb the air flow is insufficient. The heat exchanger with gas-liquid separation of the present invention can solve these problems. Part or all of the components of the heat exchanger are integrally extruded, that is, integral molding, and the structure of the heat exchanger can optimize the airflow organization of the heat exchanger, improve the strength of convection heat transfer, and reduce the number of refrigerant pipes. For example, the local resistance of the elbow improves the heat transfer coefficient, realizes the purpose of reducing production costs, reducing production processes (integrated extrusion, integrated molding), and reducing occupied space, and promotes the improvement of air conditioning energy efficiency.
进一步地,本实用新型的热交换器可与传统的管翅式热交换器可进行串联或并联,依靠制冷系统控制方案和空调使用地区气候状况选择。Further, the heat exchanger of the present invention can be connected in series or in parallel with the traditional tube-fin heat exchanger, depending on the control scheme of the refrigeration system and the climatic conditions of the area where the air conditioner is used.
进一步地,本实用新型的热交换器可具有导热壳体,可用于辐射换热,导热壳体内部可采用对流换热,导热壳体承担一部分制热或制冷负荷,可以在保证制热或制冷能力的前提下,减少人体的吹风感,增加人体热舒适性;尤其在冬季制热时,辐射换热能显著增加人体热舒适性。Further, the heat exchanger of the present invention can have a heat-conducting shell, which can be used for radiant heat exchange. Convective heat exchange can be used inside the heat-conducting shell. On the premise of the ability to reduce the wind blowing of the human body, increase the thermal comfort of the human body; especially when heating in winter, the radiant heat transfer can significantly increase the thermal comfort of the human body.
根据下文结合附图对本实用新型具体实施例的详细描述,本领域技术人员将会更加明了本实用新型的上述以及其他目的、优点和特征。The above and other objects, advantages and features of the present invention will be more apparent to those skilled in the art from the following detailed description of the specific embodiments of the present invention in conjunction with the accompanying drawings.
附图说明Description of drawings
后文将参照附图以示例性而非限制性的方式详细描述本实用新型的一些具体实施例。附图中相同的附图标记标示了相同或类似的部件或部分。本领域技术人员应该理解,这些附图未必是按比例绘制的。附图中:Hereinafter, some specific embodiments of the present invention will be described in detail by way of example and not limitation with reference to the accompanying drawings. The same reference numbers in the figures designate the same or similar parts or parts. It will be understood by those skilled in the art that the drawings are not necessarily to scale. In the attached picture:
图1是根据本实用新型一个实施例的热交换器的示意性截面图。1 is a schematic cross-sectional view of a heat exchanger according to an embodiment of the present invention.
具体实施方式Detailed ways
图1是根据本实用新型一个实施例的热交换器的示意性截面图。如图1所示,本实用新型实施例提供了一种热交换器,包括气液分离主管10、连接管路11和换热部20。气液分离主管10内限定有沿其长度方向延伸的气液分离通道。换热部20具有多个冷媒通道。每个冷媒通道的一端连通气液分离通道。且多个冷媒通道在气液分离通道的轴向方向上的至少两个部位处与气液分离通道进行连接。也就是说,在气液分离通道的轴向方向上的多个部位处分别延伸出或设置一个冷媒通道。进一步地,为了便于冷媒通道的设置和布局,多个冷媒通道在气液分离通道的周向方向上的多个部位处与气液分离通道连接。例如,通过这样设置使气液分离主管10处于换热部20的中央位置处,可使热交换器的结构紧凑、体积小,便于加工。连接管路11的一端连接于气液分离通道的一端,且每个冷媒通道的另一端与连接管路11的连接于气液分离通道的一端连通。1 is a schematic cross-sectional view of a heat exchanger according to an embodiment of the present invention. As shown in FIG. 1 , an embodiment of the present invention provides a heat exchanger, which includes a gas-liquid separation
热交换器用作蒸发器时,气液分离通道的远离连接管路11的一端可为冷媒进口。在热交换器用作蒸发器时,气液混合物状的冷媒进入热交换器后,饱和蒸气可直接在气液分离通道内升腾,与气液分离主管10外侧的冷媒或空气换热,换热部20内冷媒吸热气化,上升汇聚,经连接管路11排出换热部20,可提高能效。When the heat exchanger is used as an evaporator, the end of the gas-liquid separation channel away from the connecting
在本实用新型的一些优选的实施例中,热交换器还包括气液间隔结构30,设置于气液分离通道内,气液间隔结构30具有至少一个连通其两侧的连通孔。气液间隔结构30可为间隔板,间隔板上设置有连通孔。可选地,气液间隔结构30也可为从气液分离通道壁延伸出的凸起形成,凸起之间或凸起上设置有连通孔。气液间隔结构30的设置可通过连通孔通气,将冷媒液挡下,进一步提高换热性能。优选地,气液间隔结构30可为多个,沿气液分离通道的轴向方向间隔,例如在如图1所示的实施例中,气液间隔结构30可为两个。In some preferred embodiments of the present invention, the heat exchanger further includes a gas-
在本实用新型的一些实施例中,每个冷媒通道可包括直通道段21和连接通道段22。直通道段21沿气液分离通道的轴向方向延伸。连接通道段22连接气液分离通道和直通道段21的一端。多个直通道段21设置于气液分离通道的外侧。热交换器还包括多个支路23,每个支路23连接在连接管路11的连接于气液分离通道的一端。每个支路23上连接一个或多个冷媒通道。每个冷媒通道以及气液分离通道可可构成近似叶脉结构,即形成叶脉仿生的流道结构,实现了在冷媒液流动方向上的小压损分流,强化湍流换热。连接通道段22可从气液分离通道上先向连接管路11延伸,然后向相应的直通道段21延伸。多个连接通道段22的延伸路径可不一致。In some embodiments of the present invention, each refrigerant channel may include a
具体地,在一些实施方式中,换热部20具有多个通道管,每个通道管内为一个冷媒通道。在另一些实施方式中,换热部20还包括多个换热板,沿气液分离主管10的周向方向依次间隔地设置于气液分离主管10的外侧,每个换热板上设置有多个冷媒通道。Specifically, in some embodiments, the
在本实用新型的一些优选的实施例中,多个冷媒通道被布置成多组,每组冷媒通道具有至少一个冷媒通道,且每组冷媒通道的直径相等。由气液分离通道的连接于连接管路11一端指向气液分离通道的另一端为第一方向。多组冷媒通道的连接于气液分离通道的端部沿第一方向依次设置,且端部沿第一方向依次设置的多组冷媒通道中,冷媒通道的直径依次变大。例如,以气液间隔结构30为分界线将冷媒通道分成多组。在一些可选实施方式中,每个冷媒通道为一组。In some preferred embodiments of the present invention, the plurality of refrigerant passages are arranged into multiple groups, each group of refrigerant passages has at least one refrigerant passage, and the diameters of each group of refrigerant passages are equal. The first direction is directed from one end of the gas-liquid separation channel connected to the connecting
每个冷媒通道以及气液分离通道可可构成近似叶脉结构,即形成叶脉仿生的流道结构,实现了在冷媒液流动方向上的小压损分流,强化湍流换热。气液隔板间歇隔挡,兼顾了气液分离、湍流换热、压损减小,沿着流动方向,叶脉管径逐渐减小,风道逐渐加大,利于风量冷量输出给用户,利于风机节能。Each refrigerant channel and gas-liquid separation channel can form an approximate leaf vein structure, that is, a bionic flow channel structure of the leaf vein is formed, which realizes a small pressure loss shunting in the flow direction of the refrigerant liquid and strengthens turbulent heat transfer. The gas-liquid partition is intermittently separated, taking into account gas-liquid separation, turbulent heat exchange, and pressure loss reduction. Along the flow direction, the diameter of the leaf vein gradually decreases, and the air duct gradually increases, which is beneficial to the output of air volume and cooling to the user, which is beneficial to the user. Fan saves energy.
在本实用新型的一些实施例中,气液分离通道的直径大于冷媒通道的直径。连接管路11与气液分离通道之间具有连通口12,连通口12的直径小于连接管路11的直径。具体地,气液分离通道的连接于连接管路11的端部设置有锥形槽,锥形槽的中央设置有上述连通口12,以更好地进行气液分离以及便于冷媒流动,提高能效。In some embodiments of the present invention, the diameter of the gas-liquid separation channel is larger than the diameter of the refrigerant channel. There is a
在本实用新型的一些实施例中,热交换器还包括壳体40。换热部20和气液分离主管10设置于壳体40内,使空气在壳体40内部流动,提高换热部20的换热效率。优选地,壳体40为导热壳体,可用于辐射换热,导热壳体40内部可采用对流换热,导热壳体40承担一部分制热或制冷负荷,可以在保证制热或制冷能力的前提下,减少人体的吹风感,增加人体热舒适性。尤其在冬季制热时,辐射换热能显著增加人体热舒适性。In some embodiments of the present invention, the heat exchanger further includes a
在本实用新型的一些实施例中,换热部20为一体式加工件,且采用挤出工艺成型。在本实用新型的另一些实施例中,换热部20和气液分离主管10构成的整体为一体式加工件,且采用挤出工艺成型。在本实用新型的又一些实施例中,热交换器为一体式加工件,且采用挤出工艺成型。该热交换器的部分或全部构件采用整体一体化挤出成型,即一体成型,以及该热交换器的结构,可优化热交换器的气流组织,冷媒通道之间可为大间距风道,提高了对流换热强度,减少了冷媒管路如弯头的局部阻力,提高了换热系数,实现了降低生产成本、减少生产流程(一体化挤出、一体成型)、减少占用空间的目的,促进空调能效的提高。In some embodiments of the present invention, the
本实用新型实施例的热交换器在工作时,热交换器作为室内换热器,制冷时,气液两相冷媒从气液分离通道的远离连接管路11的一端进入热交换器的气液分离通道,然后通过连接通道段22径向分流至各个直通道段21,随着冷媒在连接通道段22和直通道段21内的吸热蒸发,冷媒再进入支路23和连接管路11流出热交换器,进入压缩机。气液分离通道内的至少部分气态冷媒可直接向上进入连接管路11,来自支路23的冷媒中的液态冷媒也可向下落入气液分离通道。制热时,高温气态冷媒由连接管路11进入热交换器,在热交换器顶部分流至换热部20,冷媒放热冷凝成液态,经气液分离通道的远离连接管路11的一端流向下游的节流装置等部件。When the heat exchanger of the embodiment of the present invention is in operation, the heat exchanger acts as an indoor heat exchanger. During refrigeration, the gas-liquid two-phase refrigerant enters the gas-liquid phase of the heat exchanger from the end of the gas-liquid separation channel away from the connecting
本实用新型实施例还提供了一种空调器,其可包括压缩机、冷凝器、节流装置和蒸发器。蒸发器和/或冷凝器采用上述任一实施例中的热交换器。优选地,仅蒸发器采用上述任一实施例中的热交换器。进一步地,热交换器的壳体40的一端可设置有风机,促使空气进入壳体40内侧与换热部20进行热交换。The embodiment of the present invention also provides an air conditioner, which may include a compressor, a condenser, a throttling device and an evaporator. The evaporator and/or the condenser uses the heat exchanger in any of the above embodiments. Preferably, only the evaporator uses the heat exchanger of any of the above embodiments. Further, a fan may be provided at one end of the
至此,本领域技术人员应认识到,虽然本文已详尽示出和描述了本实用新型的多个示例性实施例,但是,在不脱离本实用新型精神和范围的情况下,仍可根据本实用新型公开的内容直接确定或推导出符合本实用新型原理的许多其他变型或修改。因此,本实用新型的范围应被理解和认定为覆盖了所有这些其他变型或修改。By now, those skilled in the art will recognize that although various exemplary embodiments of the present invention have been shown and described in detail herein, without departing from the spirit and scope of the present invention, Numerous other variations or modifications consistent with the principles of the present invention are directly identified or derived from the disclosure of the present invention. Accordingly, the scope of the present invention should be understood and deemed to cover all such other variations or modifications.
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