CN211167490U - Powder split charging and capping all-in-one machine - Google Patents
Powder split charging and capping all-in-one machine Download PDFInfo
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- CN211167490U CN211167490U CN201921911948.7U CN201921911948U CN211167490U CN 211167490 U CN211167490 U CN 211167490U CN 201921911948 U CN201921911948 U CN 201921911948U CN 211167490 U CN211167490 U CN 211167490U
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- powder
- upper cover
- bottle
- capping
- machine
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- 239000000843 powder Substances 0.000 title claims abstract description 52
- 230000007246 mechanism Effects 0.000 claims abstract description 89
- 238000004806 packaging method and process Methods 0.000 claims abstract description 19
- 238000000034 method Methods 0.000 claims abstract description 8
- 230000008569 process Effects 0.000 claims abstract description 8
- 238000007599 discharging Methods 0.000 claims abstract description 6
- 230000007306 turnover Effects 0.000 claims description 8
- 239000000463 material Substances 0.000 claims description 3
- 230000001360 synchronised effect Effects 0.000 abstract description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 2
- 239000011521 glass Substances 0.000 description 3
- 210000001503 joint Anatomy 0.000 description 3
- 229910052751 metal Inorganic materials 0.000 description 3
- 239000002184 metal Substances 0.000 description 3
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012216 screening Methods 0.000 description 2
- 238000007789 sealing Methods 0.000 description 2
- 241001411320 Eriogonum inflatum Species 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 230000002542 deteriorative effect Effects 0.000 description 1
- 239000011888 foil Substances 0.000 description 1
- 210000004907 gland Anatomy 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 238000012544 monitoring process Methods 0.000 description 1
- 238000011002 quantification Methods 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
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Abstract
The utility model discloses a powder subpackaging and capping integrated machine, which comprises a station rotating mechanism, a powder subpackaging mechanism and a capping mechanism, wherein the initial two ends of a station of the station rotating mechanism are respectively butted with a bottle unscrambling mechanism and a bottle discharging mechanism, and the working process of the station rotating mechanism sequentially passes through the subpackaging mechanism, the capping mechanism and the packaging mechanism; the bottle arranging mechanism is used for conveying bottles by double screws in a synchronous operation mode; the sub-packaging mechanism comprises a powder hopper and a first spiral feeding rod which is horizontally arranged, and the first spiral feeding rod is driven by a first stepping motor; the upper cover mechanism comprises a vibration disc, an orientation table and an upper cover manipulator. The utility model discloses improve to traditional powder partial shipment equipment, to bottle arrangement mechanism, adaptability adjustment is all done to partial shipment mechanism and upper cover mechanism, improves the accuracy nature of partial shipment and upper cover, and the continuation of improve equipment operation reduces the fault rate, and then reduction in production cost.
Description
Technical Field
The utility model belongs to the technical field of the powder partial shipment equipment, especially, relate to a powder partial shipment upper cover all-in-one.
Background
Powder split charging generally adopts the mode of liquid filling, and most of them are to transport the container to each station through the station turntable, and then carry out the processes of material filling, capping, packaging and the like. In the existing powder split charging equipment, accurate quantification of powder, stable feeding of a bottle and positioning upper cover of a cover body are always mechanisms with low fault tolerance rate, accurate feeding amount cannot be guaranteed by adopting pneumatic feeding, the turnover type feeding of the bottle is actually not suitable for operation of glass bottles, and the air cylinder is adopted to press the upper cover downwards and cannot adapt to various types of cover bodies, so that the existing equipment is required to be improved to adapt to actual production requirements.
Disclosure of Invention
In view of the not enough of above-mentioned prior art, the utility model aims to provide a powder divides dress upper cover all-in-one can accurate ration feed, can the safety and stability send bottle and accurate upper cover, makes the equipment operation possess the continuation, reduces the fault rate.
For solving the above technical problem, the utility model discloses the technical scheme who adopts is:
the utility model relates to a powder subpackaging and capping integrated machine, which comprises a station rotating mechanism, a powder subpackaging mechanism and a capping mechanism, wherein the initial two ends of a station of the station rotating mechanism are respectively butted with a bottle unscrambling mechanism and a bottle discharging mechanism, and the working process of the station rotating mechanism sequentially passes through the subpackaging mechanism, the capping mechanism and the packaging mechanism; the bottle arranging mechanism is used for conveying bottles by double screws in a synchronous operation mode; the sub-packaging mechanism comprises a powder hopper and a first spiral feeding rod which is horizontally arranged, and the first spiral feeding rod is driven by a first stepping motor; the upper cover mechanism comprises a vibration disc, an orientation table and an upper cover manipulator.
The utility model discloses a powder hopper top still is equipped with the loading hopper, has the perpendicular second spiral feed rod that sets up in the loading hopper, and second spiral feed rod is by second motor drive.
The utility model discloses a be provided with the agitator in the powder fill.
The utility model discloses a vibration dish exit end is docked there is directional output slide, and has seted up sieve material breach vibration dish exit end one side, directional output slide other end docks directional platform.
The utility model discloses a directional platform comprises trilateral directional wallboard, and directional platform bottom both sides are provided with one-way fly leaf, and one-way fly leaf all disposes elastic component.
The utility model discloses a mechanical hand of upper cover includes riser, upset motor and sucking disc, the sucking disc links with the upset motor, and the sucking disc adsorbs the lid by the air pump drive, upset motor and riser linkage.
The utility model discloses a riser is ball screw mechanism.
The utility model discloses a go out a bottle mechanism and include the conveyer belt and dial a bottle subassembly, dial a bottle subassembly by cylinder drive.
The utility model has the advantages that:
1. the double-screw bottle arranging mechanism can stably convey the glass bottles, avoid the glass bottles from being broken in the conveying process and reduce equipment faults;
2. the double-hopper and double-screw feeding mechanism are used for subpackaging the powder, and a stirrer is combined to prevent the powder from hardening, so that quantitative powder supply can be realized;
3. the cover body is conveyed in an oriented mode, the cover is taken and turned over by the manipulator, and the cover and the upper cover can be taken and turned in a positioned mode no matter the cover body is directly plugged or screwed.
Description of the drawings:
fig. 1 is a schematic structural view relating to the present invention;
fig. 2 is a schematic structural view of a dispensing mechanism according to the present invention;
fig. 3 is a schematic structural view of the upper cover mechanism according to the present invention.
The specific implementation mode is as follows:
the present invention will be further described with reference to the accompanying drawings.
Referring to fig. 1, the powder subpackaging and capping integrated machine comprises a station rotating mechanism 1, a powder subpackaging mechanism and a capping mechanism, wherein the initial two ends of a station of the station rotating mechanism 1 are respectively butted with a bottle unscrambling mechanism 2 and a bottle discharging mechanism 3, and the working process of the station rotating mechanism 1 sequentially passes through the subpackaging mechanism, the capping mechanism and a packaging mechanism 8;
the bottle arranging mechanism 2 is a double-screw synchronous operation bottle conveying mechanism, the bottle arranging mechanism 2 is in butt joint with a bottle arranging machine, the double screws can guarantee stable transportation of bottles, one is to avoid the bottles from being broken in the transportation process, and the other is to enable the bottles to enter the station rotating mechanism 1 in a stable vertical state.
As shown in fig. 2, the sub-packaging mechanism comprises a powder hopper 41 and a first screw feeding rod 42 horizontally arranged, the first screw feeding rod 42 is driven by a first stepping motor 401, and the first stepping motor 401 adopts a microcomputer to control the step number, so as to accurately control the sub-packaging amount of the screw. Meanwhile, a hopper 43 is also arranged above the powder hopper 41, a second spiral feeding rod 44 is vertically arranged in the hopper 43, the second spiral feeding rod 44 is driven by a second motor 402, and the second motor 402 adopts stepless speed regulation to control powder supply, so that the powder level in the powder hopper 41 is controlled within a certain range, and the powder hopper 41 can always meet the requirement of powder supply.
The powder hopper 41 is provided with the stirrer 9, the stirrer 9 is used for discontinuously stirring the powder in the powder hopper 41, so that the powder can be prevented from hardening, and the powder hopper 41 is provided with an upper cover for isolating most of air and preventing the powder in the powder hopper 41 from deteriorating.
At least one of the powder hopper 41 or the feeding hopper 43 needs to be provided with a metal detector, the metal detector has an electronic automatic monitoring function and is used for detecting whether the powder contains foreign matters such as metal chips or not, and if the foreign matters are found, the powder can be automatically stopped and faults can be displayed.
In addition, the discharge end of the first screw feeding rod 42 is connected with a vertically arranged conduit, the lower part of the conduit is connected with an expansion part 421, the expansion part 421 can be inserted into the bottle mouth to conduct powder introduction, and the expansion part 421 can be linked by a ball screw.
As shown in fig. 3, the capping mechanism includes a vibration plate 5, an orientation stage 6, and a capping robot 7. The outlet end of the vibrating disk 5 is butted with a directional output slide way 51, a screening notch 52 is formed in one side of the outlet end of the vibrating disk 5, the cover body moves towards the outlet end in the vibrating disk 5, the shape of the junction of the directional output slide way 51 and the outlet end of the vibrating disk 5 is actually determined according to the shape of the cover body, if the cover body is in a boss shape when inverted, the junction is a boss shape for the inverted cover body to pass through, if the cover body is not in an inverted state, the cover body is clamped at the junction, and drops to the bottom of the vibrating disk 5 from the screening notch 52, and moves upwards through re-vibration, so that the cover bodies are limited to enter the directional output slide way 51 in an inverted state.
The other end of the directional output slide way 51 is in butt joint with a directional table 6, the directional table 6 is composed of three directional wall plates 61, the cover body enters the directional table 6 from the directional output slide way 51, and the structure of the directional table 6 is set to meet the requirement that only one cover body can enter the directional table 6 at a time. The two sides of the bottom of the orientation platform 6 are provided with one-way movable plates 62, the one-way movable plates 62 are all provided with elastic components, the elastic components are springs, the one-way movable plates 62 on the two sides do not completely cover the bottom of the whole orientation platform 6, the bottom of the orientation platform 6 must be provided with vacant positions, the manipulator 7 for conveniently picking up the cover body in the orientation platform 6 is convenient, the one-way movable plates 62 on the two sides are in a horizontal state under the conventional state, the lighter cover body can be held, and only when the manipulator sucks the cover body to pull down, the two one-way movable plates 62 can be.
The upper cover manipulator 7 can adopt a four-axis or six-axis manipulator or adopt a combined mechanism to achieve the function of the manipulator. The upper cover manipulator 7 in this embodiment includes a lifter 71, a turnover motor 72, and a suction cup 73, the suction cup 73 is linked with the turnover motor 72, the suction cup 73 is driven by an air pump 730 to suck the cover body, the turnover motor 72 is linked with the lifter 71, and preferably, the lifter 71 is a ball screw mechanism.
When the upper cover works, the suction cup 73 is upwards sucked and driven by the lifter 71 to ascend, the suction cup 73 sucks the central position of the cover body from the vacancy at the bottom of the orientation platform 6, and then the lifter 71
When the cover is pulled down, the two one-way movable plates 62 are opened downwards, and after the cover is completely pulled out of the range of the orientation stage 6, the two one-way movable plates 62 are reset, and the other cover enters the orientation stage 6. Meanwhile, the turnover motor 72 rotates the adsorbed cap body reversely to turn the inverted cap body to the upright state, at this time, the bottle brought by the station rotating mechanism 1 is aligned below the cap body, and the lifter 71 continues to move downwards to insert the cap body into the bottle opening.
The capping mechanism and the packaging mechanism should be actually provided with a capping mechanism or a cap screwing mechanism in front of each other so as to correspond to the bottle stoppers with different structures. When the gland mechanism acts, a pressure sensor or an in-place detector is matched, so that the bottle is prevented from being damaged due to too high downward pressure; the cap screwing mechanism can adopt a strong magnetic clutch cap screwing mechanism, the adjusted force of the cap screwing head induces the cap to be screwed, the magnetic head part at the upper end can automatically slip, and the cap screwing head does not generate screwing force on the cap part any more, so that the cap and the bottle body are not damaged or abraded.
After the upper cover is completed, the packaging mechanism 8 is entered, and the packaging mechanism 8 can adopt aluminum foil sealing or film sealing, which is the prior art and will not be described herein too much.
The bottle discharging mechanism 3 comprises a conveying belt 31 and a bottle pushing assembly 32, the bottle pushing assembly 32 is driven by an air cylinder 320, when the station rotating mechanism 1 conveys the sealed bottles to the position of the conveying belt 31, the air cylinder 320 drives the bottle pushing assembly 32 to horizontally rotate, and the bottle pushing assembly 32 pushes the bottles on the station to enter the conveying belt 31 and be conveyed out by the conveying belt 31 for uniform packaging.
It should be noted that, because the bottle arranging mechanism 2 adopting the twin screw cannot ensure that the station rotating mechanism 1 can be fully loaded in the operation process, a photoelectric detector should be arranged at the butt joint of the bottle arranging mechanism 2 and the station rotating mechanism 1 to detect whether a bottle enters the station rotating mechanism 1, and if no bottle enters, the corresponding station does not act when rotating to the sub-packaging mechanism, the upper cover mechanism and the packaging mechanism 8.
It is to be understood that the technical scope of the present invention is not limited to the content of the specification, and that modifications or changes may be made by those skilled in the art based on the above description, and all such modifications and changes are intended to fall within the scope of the appended claims.
Claims (8)
1. The utility model provides a powder partial shipment upper cover all-in-one, includes station rotary mechanism (1), powder partial shipment mechanism and upper cover mechanism, its characterized in that: the initial two ends of the station rotating mechanism (1) are respectively butted with the bottle arranging mechanism (2) and the bottle discharging mechanism (3), and the working process of the station rotating mechanism (1) sequentially passes through the subpackaging mechanism, the upper cover mechanism and the packaging mechanism (8);
the bottle arranging mechanism (2) synchronously conveys bottles by double screws;
the split charging mechanism comprises a powder hopper (41) and a first spiral feeding rod (42) which is horizontally arranged, and the first spiral feeding rod (42) is driven by a first stepping motor (401);
the upper cover mechanism comprises a vibrating disk (5), an orientation table (6) and an upper cover manipulator (7).
2. The powder sub-packaging and upper cover all-in-one machine as claimed in claim 1, wherein: a feeding hopper (43) is further arranged above the powder hopper (41), a second spiral feeding rod (44) which is vertically arranged is arranged in the feeding hopper (43), and the second spiral feeding rod (44) is driven by a second motor (402).
3. A powder dispensing and capping all-in-one machine as claimed in claim 1 or 2, wherein: a stirrer (9) is arranged in the powder hopper (41).
4. The powder sub-packaging and upper cover all-in-one machine as claimed in claim 1, wherein: vibration dish (5) exit end is docked and is had directional output slide (51), and vibration dish (5) exit end one side has seted up sieve material breach (52), directional output slide (51) other end docks directional platform (6).
5. A powder dispensing and capping all-in-one machine as claimed in claim 1 or 4, wherein: the orientation platform (6) is composed of three orientation wall plates (61), one-way movable plates (62) are arranged on two sides of the bottom of the orientation platform (6), and elastic components are arranged on the one-way movable plates (62).
6. A powder dispensing and capping all-in-one machine as claimed in claim 5, wherein: the upper cover manipulator (7) comprises a lifter (71), a turnover motor (72) and a sucker (73), the sucker (73) is linked with the turnover motor (72), the sucker (73) is driven by an air pump (730) to adsorb the cover body, and the turnover motor (72) is linked with the lifter (71).
7. The powder sub-packaging and upper cover all-in-one machine as claimed in claim 6, wherein: the lifter (71) is a ball screw mechanism.
8. The powder sub-packaging and upper cover all-in-one machine as claimed in claim 1, wherein: the bottle discharging mechanism (3) comprises a conveying belt (31) and a bottle poking assembly (32), and the bottle poking assembly (32) is driven by an air cylinder (320).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921911948.7U CN211167490U (en) | 2019-11-07 | 2019-11-07 | Powder split charging and capping all-in-one machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921911948.7U CN211167490U (en) | 2019-11-07 | 2019-11-07 | Powder split charging and capping all-in-one machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN211167490U true CN211167490U (en) | 2020-08-04 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201921911948.7U Active CN211167490U (en) | 2019-11-07 | 2019-11-07 | Powder split charging and capping all-in-one machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN211167490U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114394297A (en) * | 2021-11-05 | 2022-04-26 | 江南大学 | Automatic filling device |
| CN114671388A (en) * | 2022-04-24 | 2022-06-28 | 李旭伟 | Intelligent ceramic pump filling and capping machine |
-
2019
- 2019-11-07 CN CN201921911948.7U patent/CN211167490U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114394297A (en) * | 2021-11-05 | 2022-04-26 | 江南大学 | Automatic filling device |
| CN114671388A (en) * | 2022-04-24 | 2022-06-28 | 李旭伟 | Intelligent ceramic pump filling and capping machine |
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