CN211165037U - Mobile phone rear cover blank forming die with hydraulic device and comprising middle frame - Google Patents
Mobile phone rear cover blank forming die with hydraulic device and comprising middle frame Download PDFInfo
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- CN211165037U CN211165037U CN201920806995.9U CN201920806995U CN211165037U CN 211165037 U CN211165037 U CN 211165037U CN 201920806995 U CN201920806995 U CN 201920806995U CN 211165037 U CN211165037 U CN 211165037U
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Abstract
本实用新型提供一种自带液压装置的包括中框的手机后盖胚料成型模具,其包括移动模和固定模,所述移动模模芯有五个成型面,周围的四个成型面与中间的成型面之间的夹角大于或者等于90度,所述固定模模芯有五个成型面,周围的四个成型面与中间的成型面之间的夹角大于或者等于90度,本实用新型的自带液压装置的包括中框的手机后盖胚料成型模具由于设有液压装置,提高了注塑机的生产性能。手机后盖和手机中框为一体式,降低成本。由于设有冷料腔,避免冷料影响成型产品的质量。由于设有活动型腔,使活动型腔停止压缩前的容积大于产品的体积,活动型腔内的液态原料流动均匀,容易成型,而且产品内应力好、外观漂亮、厚度均匀、复合材料不易相互分离。
The utility model provides a mobile phone back cover blank forming mold with a self-contained hydraulic device and including a middle frame, which comprises a movable mold and a fixed mold. The movable mold core has five molding surfaces, and the surrounding four molding surfaces are The included angle between the middle molding surfaces is greater than or equal to 90 degrees, the fixed mold core has five molding surfaces, and the included angle between the four surrounding molding surfaces and the middle molding surface is greater than or equal to 90 degrees. The utility model has its own hydraulic device and includes a middle frame for the mobile phone back cover blank forming mold, which improves the production performance of the injection molding machine because the hydraulic device is provided. The back cover of the mobile phone and the middle frame of the mobile phone are integrated to reduce costs. Due to the cold material cavity, the cold material can be prevented from affecting the quality of the formed product. Because of the movable cavity, the volume of the movable cavity before the compression stops is larger than the volume of the product, the liquid material in the movable cavity flows evenly, and it is easy to form, and the product has good internal stress, beautiful appearance, uniform thickness, and the composite materials are not easy to interact with each other. separation.
Description
技术领域technical field
本实用新型涉及一种胚料成型模具,尤其涉及一种自带液压装置的包括中框的手机后盖胚料成型模具。The utility model relates to a blank forming die, in particular to a mobile phone back cover blank forming die with a hydraulic device and a middle frame.
背景技术Background technique
注塑模具是一种生产塑胶制品的工具,也是赋予塑胶制品完整结构和精确尺寸的工具。注塑成型是批量生产某些形状复杂部件时用到的一种加工方法。具体指将受热融化的塑料由注塑机高压射入模腔,经冷却固化后,得到成形品。Injection mold is a tool for producing plastic products, and it is also a tool for giving plastic products complete structure and precise dimensions. Injection molding is a processing method used in the mass production of some complex-shaped parts. Specifically, it refers to the injection of the heated and melted plastic into the cavity of the injection molding machine at high pressure, and after cooling and solidification, a molded product is obtained.
注塑模具由动模和定模两部分组成,动模安装在注射成型机的移动模板上,定模安装在注射成型机的固定模板上,都是动模和定模组成固定型腔,型腔大小不可以改变。在注射成型时动模与定模闭合构成浇注系统和型腔,开模时动模和定模分离以便取出塑料制品。为了减少繁重的模具设计和制造工作量,注塑模大多采用了标准模架。The injection mold consists of a movable mold and a fixed mold. The movable mold is installed on the moving template of the injection molding machine, and the fixed mold is installed on the fixed template of the injection molding machine. Both the movable mold and the fixed mold form a fixed cavity. The size cannot be changed. During injection molding, the movable mold and the fixed mold are closed to form a gating system and a cavity. When the mold is opened, the movable mold and the fixed mold are separated to take out the plastic product. In order to reduce the heavy workload of mold design and manufacturing, most of the injection molds use standard mold bases.
目前,模具行业内的产品成型的模具都采用的是往固定型腔内注胶,所述固定型腔容积的大小与产品的体积大小相同,在成型的过程中固定型腔偏小导致原料流动阻力大,不容易成型,为了达到产品成型必须加大注塑压力和射胶速度,这样导致所成型产品的内应力大,外观不好、厚度不均匀、复合材料易分离,从而使产品质量很差、良率低。At present, the molds for product molding in the mold industry all use glue injection into a fixed cavity. The volume of the fixed cavity is the same as the volume of the product. During the molding process, the fixed cavity is too small, which leads to the flow of raw materials. The resistance is large and it is not easy to form. In order to achieve product forming, the injection pressure and injection speed must be increased, which leads to large internal stress of the formed product, poor appearance, uneven thickness, and easy separation of composite materials, resulting in poor product quality. , Low yield.
实用新型内容Utility model content
基于现有技术的不足,本实用新型创造的目的在于提供一种自带液压装置的包括中框的手机后盖胚料成型模具,由于设有液压装置,提高了注塑机的生产性能;由于移动模模芯和固定模模芯均设有五个成型面,并且移动模模芯周围的四个成型面与镶件组合之间的最大距离≥移动模模芯和所述固定模模芯之间的最小距离,使手机后盖和手机中框为一体式,过度自然,降低成本,并且中框一体式手机后盖胚料外观比非一体式的漂亮;由于设有冷料腔,冷却的液态原料容易流动至冷料腔,避免冷料影响成型产品的质量;由于设有活动型腔,使活动型腔停止压缩前的容积大于产品的体积,冷料腔以外的成型手机后盖及其中框的活动型腔内的液态原料流动均匀,手机后盖及其中框在低速或低压下容易成型,而且产品内应力好、外观漂亮、厚度均匀、复合材料不易相互分离。Based on the deficiencies of the prior art, the purpose of the present invention is to provide a mobile phone back cover blank forming mold with a hydraulic device and a middle frame. Because the hydraulic device is provided, the production performance of the injection molding machine is improved; Both the mold core and the fixed mold core are provided with five molding surfaces, and the maximum distance between the four molding surfaces around the movable mold core and the combination of the inserts ≥ the distance between the movable mold core and the fixed mold core The minimum distance between the back cover of the mobile phone and the middle frame of the mobile phone is integrated, which is very natural and reduces the cost, and the appearance of the blank of the mobile phone back cover of the middle frame integrated mobile phone is more beautiful than that of the non-integrated one; due to the cold material cavity, the cooling liquid The raw material easily flows to the cold material cavity, so as to avoid the cold material affecting the quality of the molded product; because of the movable cavity, the volume of the movable cavity before the compression stops is larger than the volume of the product, and the back cover and the middle frame of the molded mobile phone outside the cold material cavity The liquid raw material in the movable cavity flows evenly, the back cover and the middle frame of the mobile phone are easy to form at low speed or low pressure, and the product has good internal stress, beautiful appearance, uniform thickness, and the composite materials are not easy to separate from each other.
为了实现上述目的,本实用新型提供了一种自带液压装置的包括中框的手机后盖胚料成型模具,其包括移动模、固定模和导向组件,所述移动模设有移动模支撑装置,所述固定模设有固定模支撑装置,所述移动模和所述固定模通过所述导向组件相互配合,所述移动模设有移动模模芯,所述移动模包括第二次移动机构和限位装置,还包括液压装置、连接件、导向装置、水道装置、冷料腔和定位结构,所述移动模模芯通过所述连接件、所述液压装置与所述移动模活动连接,由所述液压装置、所述导向装置、所述移动模模芯和所述连接件组成第二次移动机构,所述第二次移动机构通过所述导向装置、所述限位装置与所述移动模活动连接,所述移动模的模芯通过所述定位结构定位在所述支撑装置上,所述固定模的模芯通过所述定位结构定位在所述支撑装置上,所述水道装置分布在所述移动模内和所述固定模内,所述移动模模芯有五个成型面,周围的四个成型面与中间的成型面之间的夹角大于或者等于90度,所述固定模模芯有五个成型面,周围的四个成型面与中间的成型面之间的夹角大于或者等于90度。In order to achieve the above purpose, the present invention provides a mobile phone back cover blank forming mold with a hydraulic device and a middle frame, which includes a movable mold, a fixed mold and a guide assembly, and the movable mold is provided with a movable mold support device. , the fixed mold is provided with a fixed mold support device, the moving mold and the fixed mold cooperate with each other through the guide assembly, the moving mold is provided with a moving mold core, and the moving mold includes a second moving mechanism and a limiting device, and also includes a hydraulic device, a connecting piece, a guiding device, a water channel device, a cold material cavity and a positioning structure, and the moving mold core is movably connected to the moving mold through the connecting piece and the hydraulic device, A second moving mechanism is composed of the hydraulic device, the guiding device, the moving mold core and the connecting piece, and the second moving mechanism passes through the guiding device, the limiting device and the The movable mold is movably connected, the mold core of the movable mold is positioned on the support device through the positioning structure, the mold core of the fixed mold is positioned on the support device through the positioning structure, and the water channel device is distributed In the movable mold and the fixed mold, the movable mold core has five molding surfaces, and the included angle between the four surrounding molding surfaces and the middle molding surface is greater than or equal to 90 degrees, and the fixed mold core has five molding surfaces. The mold core has five molding surfaces, and the included angle between the four surrounding molding surfaces and the middle molding surface is greater than or equal to 90 degrees.
作为本实用新型自带液压装置的包括中框的手机后盖胚料成型模具的改进,本实用新型自带液压装置的包括中框的手机后盖胚料成型模具还包括排气装置,所述第二次移动机构包括移动承载装置、镶件组合和连接件,所述镶件组合通过所述连接件固定在所述移动承载装置上,所述镶件组合、所述移动模模芯和所述固定模模芯组成活动型腔,所述排气装置设在所述活动型腔周围,所述镶件组合直接或者间接地通过所述定位结构定位在所述支撑装置上,所述定位结构位于所述活动型腔的一侧,所述冷料腔位于所述活动型腔的另一侧并与所述活动型腔连通,所述冷料腔有一个或两个,所述移动模模芯周围的四个成型面与镶件组合之间的最大距离为T3,固定模模芯四个成型面与相邻的移动模模芯周围的四个成型面之间的最大距离为T4,移动模模芯与固定模模芯之间的距离为T5,T4=T3≥T5。As an improvement of the mobile phone back cover blank forming mold including the middle frame with its own hydraulic device, the mobile phone back cover blank forming mold with its own hydraulic device and including the middle frame also includes an exhaust device. The second moving mechanism includes a moving carrying device, an insert assembly and a connecting piece, the inserting assembly is fixed on the moving carrying device through the connecting piece, the inserting assembly, the moving mold core and the connecting piece. The fixed mold core forms a movable cavity, the exhaust device is arranged around the movable cavity, and the insert assembly is directly or indirectly positioned on the support device through the positioning structure, and the positioning structure is located on one side of the movable cavity, the cold material cavity is located on the other side of the movable cavity and communicates with the movable cavity, there are one or two cold material cavities, and the moving mold The maximum distance between the four molding surfaces around the core and the insert combination is T3, and the maximum distance between the four molding surfaces of the fixed mold core and the four molding surfaces around the adjacent moving mold core is T4. The distance between the mold core and the fixed mold core is T5, and T4=T3≥T5.
作为本实用新型自带液压装置的包括中框的手机后盖胚料成型模具的改进,本实用新型自带液压装置的包括中框的手机后盖胚料成型模具的所述排气装置包括气槽、排气间隙和排气通道,所述排气间隙与所述气槽联通,所述排气间隙分为两个或者两个以上,所述每一个排气间隙的大小根据所述排气间隙所在模具位置的不同来设定,一个所述定位结构与两个所述冷料腔之间呈现三角形、接近等腰三角形或者接近等边三角形的形状,所述冷料腔位于所述固定模模芯与所述镶件组合之间,所述冷料腔的腔体主要位于所述固定模模芯或者所述镶件组合内。As an improvement of the mobile phone back cover blank forming mold including a middle frame with its own hydraulic device in the present invention, the exhaust device of the mobile phone back cover blank forming mold with a self-contained hydraulic device and including a middle frame includes a gas a groove, an exhaust gap and an exhaust channel, the exhaust gap communicates with the air groove, the exhaust gap is divided into two or more, and the size of each exhaust gap is based on the exhaust The gap is set according to the position of the mold where the gap is located. A triangle, an isosceles triangle or an equilateral triangle is formed between one of the positioning structures and the two cold material cavities, and the cold material cavity is located in the fixed mold. Between the mold core and the insert assembly, the cavity of the cold material cavity is mainly located in the fixed mold core or the insert assembly.
作为本实用新型自带液压装置的包括中框的手机后盖胚料成型模具的改进,本实用新型自带液压装置的包括中框的手机后盖胚料成型模具的所述排气间隙的大小从离模具的进料口最近端到离模具的进料口最远端依次变化或者所述排气间隙的大小从模具成型最容易的位置到模具成型最难的位置依次变化。As an improvement of the mobile phone back cover blank forming mold including the middle frame with its own hydraulic device of the present invention, the size of the exhaust gap of the mobile phone back cover blank forming mold including the middle frame with its own hydraulic device The size of the exhaust gap varies sequentially from the closest end from the feed port of the mold to the farthest end from the feed port of the mold, or the size of the exhaust gap varies sequentially from the position where the mold is the easiest to form to the most difficult position for the mold to form.
作为本实用新型自带液压装置的包括中框的手机后盖胚料成型模具的改进,本实用新型自带液压装置的包括中框的手机后盖胚料成型模具的所述定位包括唧嘴镶件、进料口镶件和定位销,所述唧嘴镶件通过定位销安装在所述固定模的中心位置,所述进料口镶件通过定位销安装在所述移动模的中心位置。As an improvement of the mobile phone back cover blank forming die including the middle frame with its own hydraulic device of the present invention, the positioning of the mobile phone back cover blank forming die with its own hydraulic device and including the middle frame includes a nozzle insert. The nozzle insert is installed at the center position of the fixed mold through the positioning pin, and the feed port insert is installed at the center position of the movable mold through the positioning pin.
作为本实用新型自带液压装置的包括中框的手机后盖胚料成型模具的改进,本实用新型自带液压装置的包括中框的手机后盖胚料成型模具的所述活动型腔是一个或者一个以上。As an improvement of the mobile phone back cover blank forming mold including the middle frame with its own hydraulic device of the present invention, the movable cavity of the mobile phone back cover blank forming mold including the middle frame with its own hydraulic device is a or more than one.
作为本实用新型自带液压装置的包括中框的手机后盖胚料成型模具的改进,本实用新型自带液压装置的包括中框的手机后盖胚料成型模具的所述排气间隙的大小为L,0.005mm≤L≤0.08mm。As an improvement of the mobile phone back cover blank forming mold including the middle frame with its own hydraulic device of the present invention, the size of the exhaust gap of the mobile phone back cover blank forming mold including the middle frame with its own hydraulic device For L, 0.005mm≤L≤0.08mm.
作为本实用新型自带液压装置的包括中框的手机后盖胚料成型模具的改进,本实用新型自带液压装置的包括中框的手机后盖胚料成型模具的所述排气间隙的大小为L,0.005mm≤L≤0.05mm。As an improvement of the mobile phone back cover blank forming mold including the middle frame with its own hydraulic device of the present invention, the size of the exhaust gap of the mobile phone back cover blank forming mold including the middle frame with its own hydraulic device For L, 0.005mm≤L≤0.05mm.
与现有技术相比较,本实用新型自带液压装置的包括中框的手机后盖胚料成型模具具有以下有益效果:由于设有液压装置,提高了注塑机的生产性能;由于移动模模芯和固定模模芯均设有五个成型面,并且移动模模芯周围的四个成型面与镶件组合之间的最大距离≥移动模模芯和所述固定模模芯之间的最小距离,使手机后盖和手机中框为一体式,过度自然,降低成本,并且中框一体式手机后盖胚料外观比非一体式的漂亮;由于设有冷料腔,冷却的液态原料容易流动至冷料腔,避免冷料影响成型产品的质量;由于设有活动型腔,使活动型腔停止压缩前的容积大于产品的体积,冷料腔以外的成型手机后盖及其中框的活动型腔内的液态原料流动均匀,手机后盖及其中框在低速或低压下容易成型,而且产品内应力好、外观漂亮、厚度均匀、复合材料不易相互分离。Compared with the prior art, the mobile phone back cover blank forming mold including the middle frame with its own hydraulic device of the present invention has the following beneficial effects: the production performance of the injection molding machine is improved due to the hydraulic device; and the fixed mold core are provided with five molding surfaces, and the maximum distance between the four molding surfaces around the movable mold core and the combination of the inserts ≥ the minimum distance between the movable mold core and the fixed mold core , the back cover of the mobile phone and the middle frame of the mobile phone are integrated, which is excessively natural and reduces the cost, and the appearance of the blank of the mobile phone back cover of the middle frame integrated mobile phone is more beautiful than that of the non-integrated one; due to the cold material cavity, the cooled liquid material is easy to flow. To the cold material cavity, to prevent the cold material from affecting the quality of the molded product; because of the movable cavity, the volume of the movable cavity before it stops compressing is greater than the volume of the product. The liquid raw material in the cavity flows evenly, the back cover and the middle frame of the mobile phone are easy to form at low speed or low pressure, and the product has good internal stress, beautiful appearance, uniform thickness, and the composite materials are not easy to separate from each other.
附图说明Description of drawings
图1为本实用新型自带液压装置的包括中框的手机后盖胚料成型模具优选实施例中移动模的结构示意图。FIG. 1 is a schematic structural diagram of a movable mold in a preferred embodiment of a mobile phone back cover blank forming mold with a self-contained hydraulic device including a middle frame of the present invention.
图2为本实用新型自带液压装置的包括中框的手机后盖胚料成型模具优选实施例中固定模的结构示意图。FIG. 2 is a schematic structural diagram of a fixed mold in a preferred embodiment of a mobile phone back cover blank forming mold with a self-contained hydraulic device including a middle frame of the present invention.
图3为本实用新型自带液压装置的包括中框的手机后盖胚料成型模具优选实施例中步骤一的结构示意图。FIG. 3 is a schematic structural diagram of
图4为本实用新型自带液压装置的包括中框的手机后盖胚料成型模具优选实施例中步骤三的结构示意图。4 is a schematic structural diagram of
图5为本实用新型自带液压装置的包括中框的手机后盖胚料成型模具优选实施例中步骤四的结构示意图。FIG. 5 is a schematic structural diagram of
图6为本实用新型自带液压装置的包括中框的手机后盖胚料成型模具优选实施例中步骤四中W的放大图。6 is an enlarged view of W in
图7为本实用新型自带液压装置的包括中框的手机后盖胚料成型模具优选实施例中步骤五的结构示意图。7 is a schematic structural diagram of
图8为本实用新型自带液压装置的包括中框的手机后盖胚料成型模具优选实施例中步骤六的结构示意图。8 is a schematic structural diagram of step 6 in the preferred embodiment of the mobile phone back cover blank forming mold including the middle frame with its own hydraulic device according to the present invention.
图9为本实用新型自带液压装置的包括中框的手机后盖胚料成型模具优选实施例中步骤七的结构示意图。9 is a schematic structural diagram of step 7 in the preferred embodiment of the mobile phone back cover blank forming mold including the middle frame with its own hydraulic device of the present invention.
图10为本实用新型自带液压装置的包括中框的手机后盖胚料成型模具优选实施例中步骤八的结构示意图。FIG. 10 is a schematic structural diagram of step 8 in the preferred embodiment of the mobile phone back cover blank forming mold including the middle frame with its own hydraulic device of the present invention.
图11为本实用新型自带液压装置的包括中框的手机后盖胚料成型模具优选实施例中成型模具的横向剖面图。11 is a transverse cross-sectional view of the molding die in the preferred embodiment of the mobile phone back cover blank molding die including the middle frame with its own hydraulic device according to the present invention.
图12为本实用新型自带液压装置的包括中框的手机后盖胚料成型模具优选实施例中成型模具的横向剖面图中H的放大图。12 is an enlarged view of H in the transverse cross-sectional view of the forming die in the preferred embodiment of the mobile phone back cover blank forming die including the middle frame with its own hydraulic device of the present invention.
图13为本实用新型自带液压装置的包括中框的手机后盖胚料成型模具优选实施例中成型模具的竖向剖面图。13 is a vertical cross-sectional view of the molding die in the preferred embodiment of the mobile phone back cover blank molding die including the middle frame with its own hydraulic device according to the present invention.
具体实施方式Detailed ways
本实用新型自带液压装置的包括中框的手机后盖胚料成型模具适用于生产薄壁产品、电池后盖、手机壳或光学类产品,使用的材料是高粘度材料或者低粘度材料,不容易相互分离的复合材料或者容易相互分离的复合材料。The mobile phone back cover blank forming mold including the middle frame and the self-contained hydraulic device of the utility model is suitable for producing thin-walled products, battery back covers, mobile phone cases or optical products, and the materials used are high-viscosity materials or low-viscosity materials. Composite materials that are easily separated from each other or composite materials that are easily separated from each other.
参考图1、图2、图3、图4、图5、图6、图7、图8、图9、图10、图11、图12和图13,详细描述本实用新型自带液压装置的包括中框的手机后盖胚料成型模具的优选实施例及其他实施例。Referring to Figure 1, Figure 2, Figure 3, Figure 4, Figure 5, Figure 6, Figure 7, Figure 8, Figure 9, Figure 10, Figure 11, Figure 12 and Figure 13, the utility model self-contained hydraulic device is described in detail. The preferred embodiment and other embodiments of the blank forming mold for the back cover of the mobile phone including the middle frame.
本实用新型提供一种自带液压装置的包括中框的手机后盖胚料成型模具,其特征在于,其包括移动模1、固定模2和导向组件3,所述移动模1设有移动模支撑装置1.10,所述固定模设2有固定模支撑装置2.4,所述移动模1和所述固定模2通过所述导向组件3相互配合,所述移动模1设有移动模模芯1.4,所述固定模2上设有固定模模芯2.1,所述移动模1包括第二次移动机构1.1和限位装置1.2,还包括液压装置1.1.1、连接件1.1.3、导向装置1.1.4、水道装置5、冷料腔F和定位结构6,所述移动模1芯通过所述连接件1.1.3、所述液压装置 1.1.1与所述移动模1活动连接,由所述液压装置1.1.1、所述导向装置1.1.4、所述移动模1芯和所述连接件1.1.3组成第二次移动机构1.1,所述第二次移动机构1.1通过所述导向装置1.1.4、所述限位装置1.2与所述移动模1活动连接,所述移动模1的模芯1.4通过所述定位结构6定位在所述支撑装置1.10上,所述固定模2的模芯2.1通过所述定位结构6定位在所述支撑装置2.4上,所述水道装置5分布在所述移动模1内和所述固定模2内,所述移动模1模芯1.4有五个成型面,周围的四个成型面1.4.1与中间的成型面1.4.2之间的夹角大于或者等于90度,所述固定模2模芯2.1有五个成型面,周围的四个成型面2.1.1与中间的成型面2.1.2之间的夹角大于或者等于90度。The utility model provides a mobile phone back cover blank forming die with a hydraulic device and a middle frame, which is characterized in that it comprises a
在本实施例中,本实用新型自带液压装置的包括中框的手机后盖胚料成型模具还包括排气装置(附图中未标注出来),所述第二次移动机构1.1包括所述液压装置1.1.1、所述导向装置1.1.4、所述移动模模芯1.4和所述连接件1.1.3 固定在所述移动承载装置1.10上,所述镶件组合9、所述移动模1模芯1.4和所述固定模2模芯2.1组成活动型腔,所述排气装置设在所述活动型腔周围,所述镶件组合9直接或者间接地通过所述定位结构6定位在所述支撑装置上,所述定位结构6位于所述活动型腔的一侧,所述冷料腔F位于所述活动型腔的另一侧并与所述活动型腔连通,所述冷料腔F有一个或两个,所述移动模模芯1.4周围的四个成型面1.4.1与镶件组合9之间的最大距离为T3,所述固定模模芯2.1四个成型面2.1.1与相邻的移动模模芯1.4周围的四个成型面1.4.1之间的最大距离为T4,所述移动模模芯1.4与所述固定模模芯2.1之间的距离为T5,T4=T3≥ T5。In this embodiment, the mobile phone back cover blank forming mold with its own hydraulic device and including the middle frame also includes an exhaust device (not marked in the drawings), and the second moving mechanism 1.1 includes the The hydraulic device 1.1.1, the guide device 1.1.4, the moving mold core 1.4 and the connecting piece 1.1.3 are fixed on the moving carrying device 1.10, the
在本实施例中,本实用新型自带液压装置的包括中框的手机后盖胚料成型模具的所述排气装置(附图中未标注出来)包括气槽(附图中未标注出来)、排气间隙(附图中未标注出来)和排气通道(附图中未标注出来),所述排气间隙与所述气槽联通,所述排气间隙分为两个或者两个以上,所述每一个排气间隙的大小根据所述排气间隙所在模具位置的不同来设定,一个所述定位结构6.2与两个所述冷料腔F之间呈现三角形、接近等腰三角形或者接近等边三角形的形状,所述冷料腔位于所述固定模2模芯与所述镶件组合9之间,所述冷料腔的腔体主要位于所述固定模2模芯或者所述镶件组合9内。In the present embodiment, the exhaust device (not marked in the drawings) of the mobile phone back cover blank forming mold including the middle frame of the present invention with its own hydraulic device includes an air groove (not marked in the drawings) , an exhaust gap (not marked in the drawings) and an exhaust channel (not marked in the drawings), the exhaust gap is communicated with the air groove, and the exhaust gap is divided into two or more , the size of each exhaust gap is set according to the position of the mold where the exhaust gap is located, and a triangle, an isosceles triangle, or a triangle between one of the positioning structures 6.2 and the two cold material cavities F is presented. Close to the shape of an equilateral triangle, the cold material cavity is located between the fixed
在本实施例中,本实用新型自带液压装置的包括中框的手机后盖胚料成型模具的所述排气间隙的大小从离模具的进料口最近端到离模具的进料口最远端依次变化或者所述排气间隙的大小从模具成型最容易的位置到模具成型最难的位置依次变化。In this embodiment, the size of the exhaust gap of the mobile phone back cover blank forming mold including the middle frame with its own hydraulic device of the present invention is from the nearest end from the feed port of the mold to the most from the feed port of the mold. The distal end is changed sequentially or the size of the vent gap is changed sequentially from the position where the mold is the easiest to mold to the position where the mold is the most difficult.
在本实施例中,本实用新型自带液压装置的包括中框的手机后盖胚料成型模具的所述定位结构6包括唧嘴镶件6.1、进料口镶件6.2和定位销6.3,所述唧嘴镶件6.2通过定位销6.3安装在所述固定模2的中心位置,所述进料口镶件 6.2通过定位销6.3安装在所述移动模1的中心位置。In this embodiment, the positioning structure 6 of the mobile phone back cover blank forming mold including the middle frame with its own hydraulic device of the present invention includes a nozzle insert 6.1, a feed port insert 6.2 and a positioning pin 6.3. The nozzle insert 6.2 is installed at the center position of the fixed
在本实施例中,本实用新型自带液压装置的包括中框的手机后盖胚料成型模具的所述活动型腔是两个。In the present embodiment, there are two movable cavities of the mobile phone back cover blank forming mold including the middle frame of the present invention with its own hydraulic device.
在其他实施例中,本实用新型自带液压装置的包括中框的手机后盖胚料成型模具的所述活动型腔是一个。In other embodiments, the movable cavity of the mobile phone back cover blank forming mold including the middle frame with the hydraulic device of the present invention is one.
在其他实施例中,本实用新型自带液压装置的包括中框的手机后盖胚料成型模具的所述活动型腔是两个以上。In other embodiments, there are more than two movable cavities of the mobile phone back cover blank forming mold including the middle frame with its own hydraulic device of the present invention.
在本实施例中,本实用新型自带液压装置的包括中框的手机后盖胚料成型模具的所述排气间隙的大小为L,0.005mm≤L≤0.05mm。In the present embodiment, the size of the exhaust gap of the mobile phone back cover blank forming mold including the middle frame with the hydraulic device of the present invention is L, 0.005mm≤L≤0.05mm.
在其他实施例中,本实用新型自带液压装置的包括中框的手机后盖胚料成型模具的所述排气间隙的大小为L,0.005mm≤L≤0.08mm。In other embodiments, the size of the exhaust gap of the mobile phone back cover blank forming mold including the middle frame with the hydraulic device of the present invention is L, 0.005mm≤L≤0.08mm.
本实用新型自带液压装置的包括中框的手机后盖胚料成型模具使用易相互分离复合材料生产手机后盖的工作过程如下:The working process of the mobile phone back cover blank forming mold including the middle frame and the self-contained hydraulic device of the utility model uses the easily separable composite material to produce the mobile phone back cover as follows:
手机后盖需要同时具有硬度高和强度大的性能,硬度高解决手机后盖耐磨和较少划痕的使用效果,强度大解决手机后盖耐摔和耐裂的使用效果。The back cover of the mobile phone needs to have the performance of high hardness and high strength at the same time.
聚甲基丙烯酸甲酯,即poly methyl methacrylate,简称PMMA,又称做压克力、亚克力或有机玻璃,具有较高透明度和光亮度,耐热性好,并有坚韧,质硬,刚性特点,用作手机后盖成型原料可以满足手机后盖耐磨和较少划痕的使用效果。Polymethyl methacrylate, or poly methyl methacrylate, referred to as PMMA, also known as acrylic, acrylic or plexiglass, has high transparency and brightness, good heat resistance, and has the characteristics of toughness, hardness and rigidity. As the molding material for the back cover of the mobile phone, it can meet the use effect of wear resistance and less scratches of the back cover of the mobile phone.
聚碳酸酯,简称PC,是分子链中含有碳酸酯基的高分子聚合物,一种强韧的热塑性树脂,抗冲击性能好,用作手机后盖成型原料可以满足手机后盖耐摔和耐裂的使用效果。Polycarbonate, referred to as PC, is a high molecular polymer containing carbonate groups in the molecular chain. It is a tough thermoplastic resin with good impact resistance. It can be used as a raw material for mobile phone back covers to meet the requirements of drop and crack resistance of mobile phone back covers. use effect.
为了同时满足手机后盖硬度高和强度大的性能,可以使用PMMA+PC复合材料成型手机后盖,但是,在传统PMMA+PC复合材料成型工艺中注入速度范围为 500mm/s以上,压力范围为2800-3000kgf/cm2,由于注料的速度快、压力大导致 PMMA与PC容易相互分离,成型难度大,良率低。In order to meet the high hardness and strength of the mobile phone back cover at the same time, PMMA+PC composite material can be used to form the mobile phone back cover. However, in the traditional PMMA+PC composite material molding process, the injection speed range is above 500mm/s, and the pressure range is 2800-3000kgf/cm 2 , due to the fast injection speed and high pressure, PMMA and PC are easily separated from each other, forming difficulty and low yield.
本实用新型自带液压装置的包括中框的手机后盖胚料成型模具由于使用活动型腔,可以在相对于传统成型工艺低速低压的条件下成型,由于注料的速度相对较慢、压力相对较小,PMMA与PC不容易相互分离,成型难度变小,良率大大提高。The mobile phone back cover blank forming die including the middle frame of the utility model with its own hydraulic device can be formed under the condition of low speed and low pressure compared with the traditional forming process due to the use of the movable cavity. Smaller, PMMA and PC are not easy to be separated from each other, the molding difficulty becomes smaller, and the yield rate is greatly improved.
本实用新型自带液压装置的包括中框的手机后盖胚料成型模具使用使用PMMA+PC复合材料生产手机后盖过程如下:The process of producing the mobile phone back cover by using the PMMA+PC composite material for the mobile phone back cover blank forming mold including the middle frame and the utility model with its own hydraulic device is as follows:
第一步将PMMA+PC的复合材料烘干,输送到注塑机,将PMMA+PC的复合材料由固态转化为液态。The first step is to dry the PMMA+PC composite material and transport it to the injection molding machine to convert the PMMA+PC composite material from a solid state to a liquid state.
第二步调节模具相应产品对应部位的温度,达到中框的手机后盖胚料最佳成型条件,移动模模芯1.4周围成型面1.4.1的温度低于移动模模芯1.4中间成型面1.4.2的温度,固定模模芯2.1周围成型面2.1.1的温度低于固定模模芯2.1 中间成型面2.1.2的温度,镶件组合9的温度低于移动模模芯1.4中间成型面 1.4.2的温度或者低于固定模模芯2.1中间成型面2.1.2的温度。The second step is to adjust the temperature of the corresponding parts of the mold to achieve the best molding conditions for the mobile phone back cover blank in the middle frame. .2, the temperature of the surrounding molding surface 2.1.1 of the fixed mold core 2.1 is lower than the temperature of the intermediate molding surface 2.1.2 of the fixed mold core 2.1, and the temperature of the
第三步移动模1向固定模2方向移动,开始合模。The third step is to move the moving
第四步由固定模2、镶件组合9和第二次移动机构1.1组成活动型腔A,固定模模芯2.1与镶件组合9成所述冷料腔F,此时活动型腔容积最大,移动模模芯1.4周围的四个成型面1.4.1与镶件组合9之间的最大距离为T3,固定模模芯2.1四个成型面2.1.1与相邻的移动模模芯1.4周围的四个成型面1.4.1之间的最大距离为T4。The fourth step consists of the fixed
(5)向活动型腔A中注入液态原料,启动液压装置1.1.1,开始压缩,此时活动型腔为C,进料速度为300mm/s,进料压力为1800kgf/cm2。(5) Inject liquid raw material into the movable cavity A, start the hydraulic device 1.1.1, and start compression. At this time, the movable cavity is C, the feeding speed is 300mm/s, and the feeding pressure is 1800kgf/cm 2 .
(6)活动型腔容积由大变小至包括中框的手机后盖胚料要求体积,形成活动型腔E,此时移动模模芯1.4与固定模模芯2.1之间的距离为T5,T4=T3≥T5。(6) The volume of the movable cavity changes from large to small to the required volume of the mobile phone back cover blank including the middle frame to form the movable cavity E. At this time, the distance between the movable mold core 1.4 and the fixed mold core 2.1 is T5, T4=T3≥T5.
(7)产品冷却成型,移动模1后退,第二次移动机构1.1后退,打开模具,取出产品。(7) The product is cooled and formed, the moving
(8)移动模模芯1.4在弹簧、气动或电动装置10的作用下后退,液压装置 1.1.1恢复原位。(8) The moving mold core 1.4 retreats under the action of the spring, pneumatic or
所述活动型腔A的容积>所述活动型腔C的容积>所述活动型腔E的容积。The volume of the movable cavity A>the volume of the movable cavity C>the volume of the movable cavity E.
与现有技术相比较,本实用新型具有以下有益效果:由于设有液压装置,提高了注塑机的生产性能;由于移动模模芯和固定模模芯均设有五个成型面,并且移动模模芯周围的四个成型面与镶件组合之间的最大距离≥移动模模芯和所述固定模模芯之间的最小距离,使手机后盖和手机中框为一体式,过度自然,降低成本,并且中框一体式手机后盖胚料外观比非一体式的漂亮;由于设有冷料腔,冷却的液态原料容易流动至冷料腔,避免冷料影响成型产品的质量;由于设有活动型腔,使活动型腔停止压缩前的容积大于产品的体积,冷料腔以外的成型手机后盖及其中框的活动型腔内的液态原料流动均匀,手机后盖及其中框在低速或低压下容易成型,而且产品内应力好、外观漂亮、厚度均匀、复合材料不易相互分离。Compared with the prior art, the utility model has the following beneficial effects: because the hydraulic device is provided, the production performance of the injection molding machine is improved; The maximum distance between the four molding surfaces around the mold core and the combination of the inserts ≥ the minimum distance between the moving mold core and the fixed mold core, so that the back cover of the mobile phone and the middle frame of the mobile phone are integrated, which is excessively natural. Costs are reduced, and the appearance of the blanks for the back cover of the middle-frame integrated mobile phone is more beautiful than that of the non-integrated ones; due to the cold material cavity, the cooled liquid raw material can easily flow to the cold material cavity, so as to avoid the cold material affecting the quality of the molded product; There is a movable cavity, so that the volume of the movable cavity before it stops compressing is larger than the volume of the product. The liquid raw material in the movable cavity of the mobile phone back cover and the middle frame outside the cold material cavity flows evenly, and the mobile phone back cover and the middle frame are formed at low speed. Or easy to form under low pressure, and the product has good internal stress, beautiful appearance, uniform thickness, and composite materials are not easy to separate from each other.
以上所揭露的仅为本实用新型的较佳实施例而已,当然不能以此来限定本实用新型之权利范围,因此依本实用新型申请专利范围所作的等同变化,仍属本实用新型所涵盖的范围。What is disclosed above is only the preferred embodiment of the present invention, of course, it cannot limit the scope of rights of the present invention. Therefore, the equivalent changes made according to the scope of the present invention are still covered by the present invention. scope.
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