CN211162970U - Multi-connecting-rod type lifting shaft clamping mechanism capable of self-locking upper dead point and lower dead point - Google Patents
Multi-connecting-rod type lifting shaft clamping mechanism capable of self-locking upper dead point and lower dead point Download PDFInfo
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Abstract
本实用新型涉及上下死点位置自锁的多连杆式升降卡轴机构,包括导向滑块、升降杆、卡轴、压杆、销轴安装支座、锁紧推杆、小滑块、弹簧支架、弹簧柱塞、上死点位置限位块和下死点位置限位块,所述升降杆活动设置在导向滑块内,升降杆的一端与卡轴相连,该升降杆的另一端与压杆相连,压杆与销轴安装支座连接,销轴安装支座安装在底板上,锁紧推杆一端与压杆连接,该锁紧推杆另一端与小滑块连接,小滑块活动设置在底板上,弹簧支架固定在底板上,弹簧柱塞安装在弹簧支架上,弹簧柱塞与小滑块接触,上死点位置限位块和下死点位置限位块均安装在底板上。本实用新型结构简单合理,成本低廉,操作及维护方便,劳动强度低,自动化程度高,满足使用需求。
The utility model relates to a multi-link type lifting and clamping mechanism with self-locking upper and lower dead center positions, comprising a guide sliding block, a lifting rod, a clamping shaft, a pressing rod, a pin shaft mounting support, a locking push rod, a small sliding block and a spring The bracket, the spring plunger, the upper dead center position limit block and the lower dead center position limit block, the lifting rod is movably arranged in the guide slider, one end of the lifting rod is connected with the clamping shaft, and the other end of the lifting rod is connected with the clamping shaft. The pressure rod is connected, the pressure rod is connected with the pin shaft installation support, the pin shaft installation support is installed on the bottom plate, one end of the locking push rod is connected with the pressure rod, the other end of the locking push rod is connected with the small slider, the small slider The activity is set on the bottom plate, the spring bracket is fixed on the bottom plate, the spring plunger is installed on the spring bracket, the spring plunger is in contact with the small slider, the upper dead center position limit block and the bottom dead center position limit block are installed on the bottom plate superior. The utility model has the advantages of simple and reasonable structure, low cost, convenient operation and maintenance, low labor intensity, high degree of automation, and can meet the needs of use.
Description
技术领域technical field
本实用新型涉及一种工装机构,尤其是涉及一种上下死点位置自锁的多连杆式升降卡轴机构,它属于工装夹具技术领域。The utility model relates to a tooling mechanism, in particular to a multi-link type lifting and clamping mechanism with self-locking upper and lower dead center positions, which belongs to the technical field of tooling fixtures.
背景技术Background technique
工装夹具是工业生产制造过程中不可或缺的一种生产辅助装置,在整个制造业体系中起着非常重要的作用。在产品生产工艺过程中的任何工序,都需要采用工装夹具实现迅速、方便、安全地安装并固定工件。合理、高效的工装夹具不仅能够极大地保证工件加工精度、稳定产品质量、提高生产效率、降低生产成本,而且能够改善工人劳动条件、保证安全生产,甚至还能扩大机床工艺范围,实现“一机多用”。Fixture is an indispensable production auxiliary device in the industrial manufacturing process, and plays a very important role in the entire manufacturing system. In any process in the production process of the product, it is necessary to use a fixture to quickly, conveniently and safely install and fix the workpiece. Reasonable and efficient fixtures can not only greatly ensure the machining accuracy of workpieces, stabilize product quality, improve production efficiency, and reduce production costs, but also can improve workers’ working conditions, ensure safe production, and even expand the scope of machine tool technology. multipurpose".
现有的工装夹具的种类很多,例如焊接夹具、检验夹具、装配夹具、机床夹具等,但是因为各种不同产品的实际生产工艺千变万化、其条件及要求也各不相同,目前还是有一些特殊的专用工装夹具的实用新型创造。例如,在液压油缸的生产制造过程中,其中有一道重要工序是需要将缸筒与缸盖通过螺纹连接方式拧紧装配成油缸整体,工人拧紧装配时需要一只手拿撬棒插入缸筒外部的C形油嘴卡住以防止缸筒旋转,另一只手拿扳手拧入缸盖直至拧紧。该道油缸装配工序中采用撬棒手动卡住缸筒的方式费时费力,工人劳动强度很大,极大地降低了生产效率,且难以保证产品装配质量的一致性。There are many types of existing fixtures, such as welding fixtures, inspection fixtures, assembly fixtures, machine tool fixtures, etc. However, because the actual production processes of various products are ever-changing, and their conditions and requirements are also different, there are still some special ones. A utility model creation of special tooling fixtures. For example, in the manufacturing process of hydraulic cylinders, one of the important processes is that the cylinder barrel and the cylinder head need to be screwed together to assemble the cylinder as a whole. When tightening the assembly, workers need to hold a crowbar in one hand and insert a crowbar outside the cylinder barrel. The C-shaped grease nipple is stuck to prevent the cylinder barrel from rotating, and the other hand takes a wrench and screw it into the cylinder head until it is tight. In the assembly process of the oil cylinder, the method of manually clamping the cylinder with a crowbar is time-consuming and labor-intensive, and the labor intensity of the workers is very high, which greatly reduces the production efficiency, and it is difficult to ensure the consistency of product assembly quality.
目前我国油缸生产企业中针对缸筒缸盖拧紧装配工序还没有一种成熟可靠的专用工装夹具,绝大部分企业还是采用上述撬棒手动卡住缸筒的方式。At present, there is no mature and reliable special tooling fixture for the tightening and assembly process of the cylinder head and cylinder head among the oil cylinder manufacturers in my country. Most of the enterprises still use the above-mentioned crowbar to manually clamp the cylinder.
因此,开发一套结构简单、成本低廉、方便实用的上下死点位置自锁的多连杆式升降卡轴机构,作为缸筒缸盖拧紧装配专用工装夹具,显得尤为必要。Therefore, it is particularly necessary to develop a set of simple structure, low cost, convenient and practical multi-link type lifting and clamping mechanism with self-locking upper and lower dead center positions, as a special tooling fixture for tightening and assembling the cylinder head.
实用新型内容Utility model content
本实用新型的目的在于克服现有技术中存在的上述不足,而提供一种结构设计简单合理,安全可靠,成本低廉,操作及维护方便,降低工人劳动强度,提高自动化程度,装配质量稳定性好的上下死点位置自锁的多连杆式升降卡轴机构。The purpose of the utility model is to overcome the above-mentioned deficiencies in the prior art, and to provide a simple and reasonable structure design, safe and reliable, low cost, convenient operation and maintenance, reduce labor intensity of workers, improve the degree of automation, and good stability of assembly quality The self-locking multi-link type lifting and clamping mechanism of the upper and lower dead center positions.
本实用新型解决上述问题所采用的技术方案是:该上下死点位置自锁的多连杆式升降卡轴机构,包括机架和底板,所述底板固定在机架上,其特征在于:还包括导向滑块、升降杆、卡轴、压杆、销轴安装支座、锁紧推杆、小滑块、弹簧支架、弹簧柱塞、上死点位置限位块和下死点位置限位块,所述升降杆活动设置在导向滑块内,升降杆的一端与卡轴相连,该升降杆的另一端与压杆相连,压杆与销轴安装支座连接,销轴安装支座安装在底板上,锁紧推杆一端与压杆连接,该锁紧推杆另一端与小滑块连接,小滑块活动设置在底板上,弹簧支架固定在底板上,弹簧柱塞安装在弹簧支架上,弹簧柱塞与小滑块接触,上死点位置限位块和下死点位置限位块均安装在底板上。The technical solution adopted by the utility model to solve the above problems is: the multi-link type lifting and clamping mechanism with self-locking upper and lower dead center positions includes a frame and a bottom plate, and the bottom plate is fixed on the frame, and is characterized in that: Including guide slider, lifting rod, clamping shaft, pressure rod, pin shaft mounting support, locking push rod, small slider, spring bracket, spring plunger, top dead center position limit block and bottom dead center position limit The lifting rod is movably arranged in the guide slider, one end of the lifting rod is connected with the clamping shaft, the other end of the lifting rod is connected with the pressing rod, the pressing rod is connected with the pin shaft installation support, and the pin shaft installation support is installed On the bottom plate, one end of the locking push rod is connected with the pressure rod, and the other end of the locking push rod is connected with the small slider, the small slider is movably arranged on the bottom plate, the spring bracket is fixed on the bottom plate, and the spring plunger is installed on the spring bracket On the upper side, the spring plunger is in contact with the small slider, and the upper dead center position limit block and the lower dead center position limit block are both installed on the bottom plate.
作为优选,本实用新型所述压杆从左往右依次开有与销轴安装支座连接用销轴孔、与升降杆底部连接用U型槽孔、与锁紧推杆连接用销轴孔,且U型槽孔位于两个销轴孔中间。Preferably, the pressing rod of the present invention is provided with a pin shaft hole for connecting with the pin shaft mounting support, a U-shaped slot hole for connecting with the bottom of the lifting rod, and a pin shaft hole for connecting with the locking push rod from left to right. , and the U-shaped slot hole is located in the middle of the two pin holes.
作为优选,本实用新型所述底板开有水平U型槽孔,该水平U型槽孔的中轴线、销轴安装支座的销轴孔圆心位置及弹簧柱塞的中轴线三者处于同一水平高度位置。Preferably, the bottom plate of the present invention is provided with a horizontal U-shaped slot hole, and the central axis of the horizontal U-shaped slot hole, the center position of the pin shaft hole of the pin shaft mounting support, and the central axis of the spring plunger are at the same level. altitude position.
作为优选,本实用新型所述压杆左端通过销轴与销轴安装支座铰接,该压杆右端通过销轴与锁紧推杆一端铰接,锁紧推杆另一端通过销轴与小滑块铰接。Preferably, the left end of the pressing rod of the present invention is hinged with the pin shaft mounting support through the pin shaft, the right end of the pressing rod is hinged with one end of the locking push rod through the pin shaft, and the other end of the locking push rod is connected with the small slider through the pin shaft. Hinged.
作为优选,本实用新型所述小滑块安装在底板的水平U型槽孔内,该小滑块水平直线运动于水平U型槽孔内。Preferably, the small slider of the present invention is installed in the horizontal U-shaped slot hole of the bottom plate, and the small slider moves horizontally and linearly in the horizontal U-shaped slot hole.
作为优选,本实用新型所述该升降杆的下端通过销轴与压杆的U型槽孔连接。Preferably, the lower end of the lifting rod according to the present invention is connected with the U-shaped slot hole of the pressing rod through a pin shaft.
作为优选,本实用新型所述升降杆竖直安装在导向滑块内与其组成一个平移运动副。Preferably, the lifting rod of the present invention is vertically installed in the guide sliding block to form a translational motion pair therewith.
作为优选,本实用新型所述弹簧支架、导向滑块、销轴安装支座、上死点位置限位块和下死点位置限位块均通过螺栓固定在底板上。Preferably, the spring bracket, the guide slider, the pin shaft mounting support, the upper dead center position limit block and the bottom dead center position limit block of the present invention are all fixed on the bottom plate by bolts.
作为优选,本实用新型所述底板通过螺栓固定在机架上。Preferably, the base plate of the present invention is fixed on the frame by bolts.
本实用新型与现有技术相比,具有以下优点和效果:1、整体结构设计简单合理,成本低廉,可靠耐用,操作及维护方便,降低工人劳动强度,提高自动化程度、提高装配效率,装配质量稳定性好;2、升降卡轴机构的上、下死点位置均可实现自锁,且通过改变柱塞弹簧的弹簧常数及弹簧压缩长度即可调节自锁力大小;3、通用性好、适用性强,只需调整卡轴结构型式、调整上下死点限位块位置、调整锁紧力大小,非常适合于作为开展液压油缸产品缸筒缸盖拧紧装配专用工装夹具,且还可广泛推广应用于其他行业生产制造领域。Compared with the prior art, the utility model has the following advantages and effects: 1. The overall structure design is simple and reasonable, the cost is low, reliable and durable, the operation and maintenance are convenient, the labor intensity of workers is reduced, the degree of automation is improved, the assembly efficiency is improved, and the assembly quality is improved. Good stability; 2. Self-locking can be achieved at the upper and lower dead points of the lifting and clamping mechanism, and the self-locking force can be adjusted by changing the spring constant of the plunger spring and the compression length of the spring; 3. Good versatility, It has strong applicability. It only needs to adjust the structure of the clamping shaft, adjust the position of the upper and lower dead center limit blocks, and adjust the locking force. It is very suitable for the development of hydraulic cylinder products. It is used in the production and manufacturing fields of other industries.
附图说明Description of drawings
图1是本实用新型实施例的升降卡轴机构在上死点位置的结构示意图。FIG. 1 is a schematic structural diagram of the lifting and clamping mechanism of the embodiment of the present invention at the top dead center position.
图2是本实用新型实施例的升降卡轴机构在下死点位置的结构示意图。FIG. 2 is a schematic structural diagram of the lifting and clamping mechanism of the embodiment of the present invention at the bottom dead center position.
图中:机架1,弹簧支架2,弹簧柱塞3,小滑块4,锁紧推杆5,导向滑块6,升降杆7,卡轴8,底板9,上死点位置限位块10,销轴安装支座11,压杆12,下死点位置限位块13。In the figure:
具体实施方式Detailed ways
下面结合附图并通过实施例对本实用新型作进一步的详细说明,以下实施例是对本实用新型的解释而本实用新型并不局限于以下实施例。The present utility model will be further described in detail below with reference to the accompanying drawings and the embodiments. The following embodiments are the explanations of the present utility model and the present utility model is not limited to the following embodiments.
实施例。Example.
参见图1至图2,本实施例上下死点位置自锁的多连杆式升降卡轴机构主要包括弹簧支架2、弹簧柱塞3、小滑块4、锁紧推杆5、导向滑块6、升降杆7、卡轴8、上死点位置限位块10、销轴安装支座11、压杆12和下死点位置限位块13。Referring to Figures 1 to 2, the self-locking multi-link type lifting and clamping mechanism of the upper and lower dead centers of this embodiment mainly includes a
本实施例底板9通过螺栓固定在机架1上,导向滑块6通过螺栓安装在底板9上,升降杆7竖直安装在导向滑块6内与其组成一个平移运动副,使得升降杆7在导向滑块6的约束下只能做上下直线运动。In this embodiment, the
本实施例卡轴8固定安装在升降杆7上端,升降杆7下端通过销轴与压杆12自带的U型槽孔连接,压杆12左端通过销轴与销轴安装支座11铰接,销轴安装支座11通过螺栓固定在底板9上,使得压杆12只能绕销轴转动。In this embodiment, the
本实施例压杆12右端通过销轴与锁紧推杆5一端铰接,锁紧推杆5另一端通过销轴与小滑块4铰接,小滑块4安装在底板9自带的水平U型槽内与其组成一个平移运动副,使得小滑块4在U型槽的约束下只能做水平直线运动。In this embodiment, the right end of the
本实施例弹簧支架2通过螺栓安装在底板9上,弹簧柱塞3固定在弹簧支架2上,弹簧柱塞3的左端顶住小滑块4并时刻对小滑块4保持一个水平向左的推力。In this embodiment, the
本实施例上死点位置限位块10通过螺栓固定在底板9上,用于限制压杆12逆时针转动的上限位置;下死点位置限位块13通过螺栓固定在底板9上,用于限制压杆12顺时针转动的下限位置。In this embodiment, the upper dead center
本实施例压杆12从左往右依次开有与销轴安装支座11连接用销轴孔、与升降杆7底部连接用U型槽孔、与锁紧推杆5连接用销轴孔,且U型槽孔介于两个销轴孔中间。In this embodiment, the
本实施例底板9开有水平U型槽孔,且应保证水平U型槽孔的中轴线与销轴安装支座11的销轴孔圆心位置、弹簧柱塞3的中轴线三者处于同一水平高度位置。In this embodiment, the
本实施例的工作原理为:采用压杆12作为操纵杆,且压杆12的左端为操作端,向下按压压杆12左端则压杆12右端将带动升降杆7及卡轴8竖直向上运动,且弹簧柱塞3产生的推力通过锁紧推杆5传递后将对升降杆7产生一个向上的推力,该推力可将升降杆7及卡轴8锁定在上死点位置;向上抬升压杆12左端则压杆12右端将带动升降杆7及卡轴8竖直向下运动,且弹簧柱塞3产生的推力通过锁紧推杆5传递后将对升降杆7产生一个向下的拉力,将升降杆7及卡轴8锁定在下死点位置。The working principle of this embodiment is as follows: the
本实施例采用弹簧柱塞3产生的水平推力即可实现升降卡轴机构在上、下死点位置自锁,且通过改变柱塞弹簧3的弹簧常数及弹簧压缩长度即可调节自锁力大小,省去了繁琐的锁死装置,结构简单,操作方便,可靠耐用,制造成本低,安装维护容易。In this embodiment, the horizontal thrust generated by the
通过上述阐述,本领域的技术人员已能实施。Through the above description, those skilled in the art have been able to implement.
此外,需要说明的是,本说明书中所描述的具体实施例,其零、部件的形状、所取名称等可以不同,本说明书中所描述的以上内容仅仅是对本实用新型结构所作的举例说明。凡依据本实用新型专利构思所述的构造、特征及原理所做的等效变化或者简单变化,均包括于本实用新型专利的保护范围内。本实用新型所属技术领域的技术人员可以对所描述的具体实施例做各种各样的修改或补充或采用类似的方式替代,只要不偏离本实用新型的结构或者超越本权利要求书所定义的范围,均应属于本实用新型的保护范围。In addition, it should be noted that the specific embodiments described in this specification may have different shapes and names of parts and components, and the above content described in this specification is only an illustration of the structure of the present invention. All equivalent changes or simple changes made according to the structure, features and principles described in the patent concept of the present utility model are included in the protection scope of the present utility model patent. Those skilled in the art to which the present invention pertains can make various modifications or additions to the described specific embodiments or substitute in similar manners, as long as they do not deviate from the structure of the present invention or exceed those defined in the claims. All should belong to the protection scope of the present invention.
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CN110732896A (en) * | 2019-11-13 | 2020-01-31 | 浙江省机电设计研究院有限公司 | A multi-link type lifting and clamping mechanism with self-locking upper and lower dead center positions |
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2019
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110732896A (en) * | 2019-11-13 | 2020-01-31 | 浙江省机电设计研究院有限公司 | A multi-link type lifting and clamping mechanism with self-locking upper and lower dead center positions |
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