CN211162633U - Welding tool for flange with neck - Google Patents
Welding tool for flange with neck Download PDFInfo
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- CN211162633U CN211162633U CN201922179042.7U CN201922179042U CN211162633U CN 211162633 U CN211162633 U CN 211162633U CN 201922179042 U CN201922179042 U CN 201922179042U CN 211162633 U CN211162633 U CN 211162633U
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Abstract
本实用新型属于法兰技术领域,尤其涉及一种带颈法兰焊接工装,包括呈长方体的固定座,所述固定座沿宽度方向设有凹槽,所述凹槽内设有水平布置的转动轴,所述转动轴两端分别设有旋向相反的外螺纹,所述转动轴一端与所述凹槽的侧壁转动连接,所述转动轴另一端穿过所述凹槽另一侧壁向外延伸,位于所述凹槽内的所述转动轴两端上分别螺纹连接有竖直向上延伸的用于夹持固定法兰颈的夹持板,所述固定座上端设有与所述凹槽中部位置处垂直设置的滑轨,所述滑轨上滑动连接有用于固定法兰座的固定机构;本实用新型产品结构简单,操作简便,提高了焊接效率与精度。
The utility model belongs to the technical field of flanges, and in particular relates to a flange welding tool with a neck, which comprises a fixed seat in the shape of a rectangular parallelepiped, the fixed seat is provided with a groove along the width direction, and a horizontally arranged rotating shaft is arranged in the groove. The two ends of the rotating shaft are respectively provided with external threads with opposite directions of rotation, one end of the rotating shaft is rotatably connected to the side wall of the groove, and the other end of the rotating shaft passes through the other side wall of the groove Extending outward, the two ends of the rotating shaft located in the groove are respectively screwed with a vertically upwardly extending clamping plate for clamping and fixing the flange neck, and the upper end of the fixing seat is provided with the The sliding rail is vertically arranged at the middle position of the groove, and the sliding rail is slidably connected with a fixing mechanism for fixing the flange seat; the product of the utility model has a simple structure, is easy to operate, and improves the welding efficiency and precision.
Description
技术领域technical field
本实用新型属于法兰技术领域,尤其涉及一种带颈法兰焊接工装。The utility model belongs to the technical field of flanges, in particular to a flange welding tool with a neck.
背景技术Background technique
法兰又叫法兰凸缘盘或突缘。法兰是管子与管子之间相互连接的零件,用于管端之间的连接。法兰连接或法兰接头,是指由法兰、垫片及螺栓三者相互连接作为一组组合密封结构的可拆连接。法兰可以分为整体法兰、螺纹法兰、板式平焊法兰、带颈法兰、承插焊法兰、环松套法兰、衬里法兰。Flange is also called flange flange or flange. Flanges are parts that connect pipes to each other and are used for the connection between pipe ends. Flange connection or flange joint refers to a detachable connection in which flanges, gaskets and bolts are connected to each other as a set of combined sealing structures. Flanges can be divided into integral flanges, threaded flanges, plate flat welding flanges, neck flanges, socket welding flanges, ring loose flanges, and lining flanges.
带颈法兰在生产过程中需要将在法兰颈(管道)与法兰座进行焊接,而目前一些小作坊在焊接过程中,需要一个焊接手与一个助手,助手主要是将法兰颈与法兰座之间位置的对应以及进行固定,其至少需要两个人才能进行焊接工作,其焊接效率低,操作不便。Flange with neck needs to be welded between the flange neck (pipe) and the flange seat in the production process. At present, some small workshops need a welding hand and an assistant in the welding process. The assistant mainly connects the flange neck with the flange seat. For the correspondence and fixing of the positions between the flange seats, at least two people are required to carry out the welding work, and the welding efficiency is low and the operation is inconvenient.
实用新型内容Utility model content
本实用新型为了解决上述技术问题提供一种带颈法兰焊接工装。In order to solve the above technical problems, the utility model provides a flange welding tool with a neck.
本实用新型解决上述技术问题的技术方案如下:一种带颈法兰焊接工装,包括呈长方体的固定座,所述固定座沿宽度方向设有凹槽,所述凹槽内设有水平布置的转动轴,所述转动轴两端分别设有旋向相反的外螺纹,所述转动轴一端与所述凹槽的侧壁转动连接,所述转动轴另一端穿过所述凹槽另一侧壁向外延伸,位于所述凹槽内的所述转动轴两端上分别螺纹连接有竖直向上延伸的用于夹持固定法兰颈的夹持板,所述固定座上端设有与所述凹槽中部位置处垂直设置的滑轨,所述滑轨上滑动连接有用于固定法兰座的固定机构。The technical solution of the utility model to solve the above technical problems is as follows: a flange welding tool with a neck, comprising a fixed seat in the shape of a rectangular parallelepiped, the fixed seat is provided with a groove along the width direction, and a horizontally arranged groove is arranged in the groove. A rotating shaft, two ends of the rotating shaft are respectively provided with external threads with opposite directions of rotation, one end of the rotating shaft is rotatably connected to the side wall of the groove, and the other end of the rotating shaft passes through the other side of the groove The wall extends outward, and the two ends of the rotating shaft located in the groove are respectively screwed with clamping plates extending vertically upward for clamping and fixing the flange neck, and the upper end of the fixing seat is provided with The slide rail is vertically arranged at the middle position of the groove, and the slide rail is slidably connected with a fixing mechanism for fixing the flange seat.
本实用新型的有益效果是:本实用新型产品在使用时,转动转动轴将法兰颈夹设在两个夹持板的凹陷部内,然后将法兰座上的螺纹孔穿设于固定轴上,通过滑动座在滑轨上的滑动,使得法兰座与法兰颈靠近,再通过滑块与锁止件来调节固定法兰座的高度以及调整圆盘转动,从而满足法兰座与法兰颈焊接所需尺寸与角度,其结构简单,操作简便,提高了焊接效率与精度。The beneficial effects of the utility model are: when the utility model is in use, the rotating shaft is rotated to clamp the flange necks in the concave parts of the two clamping plates, and then the threaded holes on the flange seat are pierced on the fixed shaft. , through the sliding of the sliding seat on the slide rail, the flange seat and the flange neck are made close, and then the height of the fixed flange seat and the rotation of the disc are adjusted through the slider and the locking piece, so as to meet the requirements of the flange seat and the method. The size and angle required for flange welding have simple structure and easy operation, which improves welding efficiency and precision.
在上述技术方案的基础上,本实用新型还可以做如下改进。On the basis of the above technical solutions, the utility model can also be improved as follows.
作为本实用新型进一步优选,两个所述夹持板相向侧面上设有凹陷部,所述凹陷部底面为弧形面。As a further preference of the present invention, two opposite sides of the clamping plates are provided with concave portions, and the bottom surfaces of the concave portions are arc-shaped surfaces.
采用上述进一步方案的有益效果是可有效的与法兰颈的圆弧形轮廓相适配,提高夹持板固定法兰颈的稳固性。The beneficial effect of adopting the above-mentioned further scheme is that it can be effectively matched with the arc-shaped contour of the flange neck, and the stability of the clamping plate for fixing the flange neck is improved.
作为本实用新型进一步优选,所述固定机构包括滑动座,所述滑动座与所述滑轨滑动连接,所述滑动座上端设有竖直向上延伸的支撑板,所述支撑板靠近所述凹槽的侧面上设有竖直布置的第一燕尾槽,所述第一燕尾槽内设有滑动配合的滑块,所述滑块靠近所述凹槽的侧面上设有用于锁止固定所述滑块的锁止件,所述滑块靠近所述凹槽的侧面上垂直连接有连接轴,所述连接轴远离所述滑块的一端转动连接有圆盘,所述圆盘靠近所述凹槽的侧面上设有用于夹持法兰座的夹持机构。As a further preference of the present invention, the fixing mechanism includes a sliding seat, the sliding seat is slidably connected to the sliding rail, and the upper end of the sliding seat is provided with a supporting plate extending vertically upward, the supporting plate is close to the recessed The side of the groove is provided with a vertically arranged first dovetail groove, a sliding block is arranged in the first dovetail groove, and a sliding block is provided on the side of the sliding block close to the groove for locking and fixing the sliding block. The locking piece of the slider, the side of the slider close to the groove is vertically connected with a connecting shaft, and the end of the connecting shaft away from the slider is rotatably connected with a disk, and the disk is close to the groove. A clamping mechanism for clamping the flange seat is provided on the side of the groove.
采用上述进一步方案的有益效果是便于焊接不同长度的法兰颈,同时便于调整焊接的角度与尺寸。The beneficial effect of adopting the above-mentioned further scheme is that it is convenient to weld flange necks of different lengths, and at the same time, it is convenient to adjust the welding angle and size.
作为本实用新型进一步优选,所述锁止件为螺栓件,所述滑块上设有与所述螺栓件螺纹配合的螺纹孔。As a further preference of the present invention, the locking member is a bolt member, and the sliding block is provided with a threaded hole that is threadedly matched with the bolt member.
采用上述进一步方案的有益效果是便于将滑块固定,以此固定住圆盘。The beneficial effect of adopting the above-mentioned further solution is that it is convenient to fix the slider, thereby fixing the disc.
作为本实用新型进一步优选,所述夹持机构包括滑动件,所述滑动件远离所述圆盘的端面上垂直固定连接有固定轴,所述圆盘靠近所述凹槽的侧面设置有多个沿所述圆盘周向间隔排布且与所述滑动件滑动配合的第二燕尾槽,每个所述第二燕尾槽沿所述圆盘的径向延伸,且每个所述第二燕尾槽远离所述圆盘中心的一端延伸至所述圆盘的外周面上,所述滑动件与所述第二燕尾槽另一端之间通过弹簧相连接。As a further preference of the present invention, the clamping mechanism includes a sliding member, the end surface of the sliding member away from the disc is vertically and fixedly connected with a fixed shaft, and the side of the disc close to the groove is provided with a plurality of second dovetail grooves spaced along the circumference of the disk and slidably matched with the slider, each of the second dovetail grooves extends along the radial direction of the disk, and each of the second dovetail grooves One end of the groove away from the center of the disc extends to the outer peripheral surface of the disc, and the sliding member and the other end of the second dovetail groove are connected by a spring.
采用上述进一步方案的有益效果是法兰座上的螺纹孔对应于固定轴,固定轴穿设于螺纹孔内,通过弹簧的拉伸弹力,使得法兰座固定更加牢固与稳定。The beneficial effect of adopting the above-mentioned further scheme is that the threaded hole on the flange seat corresponds to the fixed shaft, and the fixed shaft passes through the threaded hole, and the flange seat is fixed more firmly and stably by the tensile force of the spring.
作为本实用新型进一步优选,所述圆盘沿周向均匀排布有四个所述第二燕尾槽。As a further preference of the present invention, four of the second dovetail grooves are evenly arranged along the circumferential direction of the disk.
采用上述进一步方案的有益效果是操作简便。The beneficial effect of adopting the above-mentioned further scheme is simple and convenient operation.
作为本实用新型进一步优选,所述转动轴远离所述凹槽的一端处设有转动把手。As a further preference of the present invention, a rotating handle is provided at one end of the rotating shaft away from the groove.
采用上述进一步方案的有益效果是操作简便。The beneficial effect of adopting the above-mentioned further scheme is simple and convenient operation.
作为本实用新型进一步优选,所述固定座的底部边角处设有万向轮。As a further preference of the present invention, universal wheels are provided at the bottom corners of the fixed seat.
采用上述进一步方案的有益效果是便于移动。The beneficial effect of adopting the above-mentioned further solution is to facilitate the movement.
附图说明Description of drawings
图1为本实用新型产品结构示意图;Fig. 1 is the product structure schematic diagram of the present utility model;
图2为本实用新型转动轴与夹持板连接关系示意图;2 is a schematic diagram of the connection relationship between the rotating shaft and the clamping plate of the present invention;
图3为圆盘结构示意图。Figure 3 is a schematic diagram of the structure of the disc.
附图中,各标号所代表的部件列表如下:In the accompanying drawings, the list of components represented by each number is as follows:
1、固定座,2、凹槽,3、转动轴,4、夹持板,5、滑轨,6、凹陷部,7、滑动座,8、支撑板,9、滑块,10、锁止件,11、连接轴,12、圆盘,13、滑动件,14、固定轴,15、第二燕尾槽,16、弹簧。1. Fixed seat, 2. Groove, 3. Rotating shaft, 4. Clamping plate, 5. Slide rail, 6. Recess, 7. Sliding seat, 8. Support plate, 9. Slider, 10. Locking Pieces, 11, connecting shaft, 12, disc, 13, sliding piece, 14, fixed shaft, 15, second dovetail groove, 16, spring.
具体实施方式Detailed ways
以下结合附图对本实用新型的原理和特征进行描述,所举实例只用于解释本实用新型,并非用于限定本实用新型的范围。The principles and features of the present invention will be described below with reference to the accompanying drawings, and the examples are only used to explain the present invention, and are not intended to limit the scope of the present invention.
实施例Example
如图1与图2所示一种带颈法兰焊接工装,包括呈长方体的固定座1,所述固定座1沿宽度方向设有凹槽2,凹槽2的腔体呈长方体,凹槽2的上端为敞口,所述凹槽2内设有水平布置的转动轴3,所述转动轴3两端分别设有旋向相反的外螺纹,所述转动轴3一端与所述凹槽2的侧壁转动连接,转动轴3与凹槽2侧壁接触位置处均通过轴承实现转动连接,所述转动轴3另一端穿过所述凹槽2另一侧壁向外延伸(转动轴3与凹槽2侧壁通过轴承转动连接),位于所述凹槽2内的所述转动轴3两端上分别螺纹连接有竖直向上延伸的用于夹持固定法兰颈的夹持板4,夹持板4呈长方体形,夹持板4下端设有与转动轴3螺纹配合的螺纹孔,使得转动轴3转动时夹持板4相互靠近或远离,达到同步沿转动轴3的轴向方向移动,同时夹持板4与凹槽2的内侧壁间隙配合,夹持板4能相对于在凹槽2内移动,所述固定座1上端设有与所述凹槽2中部位置处垂直设置的滑轨5,滑轨5与固定座1的长度方向平行设置,滑轨5的中心轴线一端位于凹槽2的中部位置处,滑轨5焊接或通过螺钉连接于固定座1上,所述滑轨5上滑动连接有用于固定法兰座的固定机构。As shown in FIG. 1 and FIG. 2, a flange welding tool with neck includes a fixed
两个所述夹持板4相向侧面上设有凹陷部6,所述凹陷部6底面为弧形面,凹陷部6的底面粘接有橡胶层,提高固定法兰颈的稳固性。The opposite sides of the two
所述固定机构包括滑动座7,所述滑动座7与所述滑轨5滑动连接,同时滑动座7上设有两个螺栓件,螺栓件穿过滑动座7其下端与滑轨5上端抵接固定,其滑动座7与滑轨5连接结构为现有结构,如滑轨5两侧为向内凹陷的滑槽,滑动座7的底部设有安装滑轨5的槽口,槽口两侧设有与滑槽滑动配合的凸缘,所述滑动座7上端设有竖直向上延伸的支撑板8,滑动座7呈正方体,支撑板8下端垂直固定连接(焊接或螺栓连接)于滑动座7的上端面中心处,所述支撑板8靠近所述凹槽2的侧面上设有竖直布置的第一燕尾槽,所述第一燕尾槽内设有滑动配合的滑块9,所述滑块9靠近所述凹槽2的侧面上设有用于锁止固定所述滑块9的锁止件10,所述锁止件10为螺栓件,所述滑块9上设有与所述螺栓件螺纹配合的螺纹孔,螺栓件底部粘接有橡胶垫,螺栓件穿过螺纹孔抵接于第一燕尾槽的底壁上,以此固定滑块9,所述滑块9靠近所述凹槽2的侧面上垂直连接(焊接或螺钉连接)有连接轴11,所述连接轴11远离所述滑块9的一端转动连接(通过轴承实现转动连接)有圆盘12,连接轴11垂直连接于圆盘12的中心位置处,所述圆盘12靠近所述凹槽2的侧面上设有用于夹持法兰座的夹持机构。The fixing mechanism includes a sliding
如图3所示所述夹持机构包括滑动件13,所述滑动件13远离所述圆盘12的端面上垂直固定连接(焊接)有固定轴14,所述圆盘12靠近所述凹槽2的侧面设置有多个沿所述圆盘12周向间隔排布且与所述滑动件13滑动配合的第二燕尾槽15,优选的圆盘12沿周向均匀排布有四个所述第二燕尾槽15,相邻第二燕尾槽15垂直设置,每个所述第二燕尾槽15沿所述圆盘12的径向延伸,且每个所述第二燕尾槽15远离所述圆盘12中心的一端延伸至所述圆盘12的外周面上,所述滑动件13与所述第二燕尾槽15另一端之间通过弹簧16相连接,弹簧16焊接在滑动件13上,弹簧16另一端焊接在第二燕尾槽15远离圆盘12外周面的一端上,当法兰座安装在圆盘12上时,其法兰座的端面抵接于滑动件13的端面上,固定轴14穿设于法兰座的螺纹孔内,此时弹簧16处于拉伸状态,通过弹簧16的弹性拉力将法兰座夹住固定牢靠。As shown in FIG. 3 , the clamping mechanism includes a sliding
所述转动轴3远离所述凹槽2的一端处设有转动把手,所述固定座1的底部边角处设有万向轮。A rotating handle is provided at one end of the
本实用新型产品在使用时,转动转动轴3将法兰颈夹设在两个夹持板4的凹陷部6内,然后将法兰座上的螺纹孔穿设于固定轴14上,通过滑动座7在滑轨5上的滑动,使得法兰座与法兰颈靠近,再通过滑块9与锁止件10来调节固定法兰座的高度以及调整圆盘12转动,从而满足法兰座与法兰颈焊接所需尺寸与角度,其结构简单,操作简便,提高了焊接效率与精度。When the product of the utility model is in use, the
在本实用新型的描述中,需要理解的是,术语“中心”、“纵向”、“横向”、“长度”、“宽度”、“厚度”“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”“内”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制。In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", " The orientation or positional relationship indicated by "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", etc. is based on the orientation or positional relationship shown in the drawings, only It is for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the indicated device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the present invention.
此外,在本实用新型的描述中,术语“多个”的含义是至少两个,例如两个,三个等,除非另有明确具体的限定。In addition, in the description of the present invention, the term "plurality" means at least two, such as two, three, etc., unless otherwise expressly and specifically defined.
以上所述仅为本实用新型的较佳实施例,并不用以限制本实用新型,凡在本实用新型的精神和原则之内,所作的任何修改、等同替换、改进等,均应包括在本实用新型的保护范围之内。The above are only preferred embodiments of the present invention, and are not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included in the present invention. within the scope of protection of the utility model.
Claims (8)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201922179042.7U CN211162633U (en) | 2019-12-06 | 2019-12-06 | Welding tool for flange with neck |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201922179042.7U CN211162633U (en) | 2019-12-06 | 2019-12-06 | Welding tool for flange with neck |
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| Publication Number | Publication Date |
|---|---|
| CN211162633U true CN211162633U (en) | 2020-08-04 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201922179042.7U Expired - Fee Related CN211162633U (en) | 2019-12-06 | 2019-12-06 | Welding tool for flange with neck |
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| CN (1) | CN211162633U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113953745A (en) * | 2021-11-11 | 2022-01-21 | 上海外高桥造船有限公司 | Bolt column welding positioning device |
| CN118492803A (en) * | 2024-07-17 | 2024-08-16 | 江苏彭澄工业智能科技有限公司 | Welding tool for neck flange |
-
2019
- 2019-12-06 CN CN201922179042.7U patent/CN211162633U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113953745A (en) * | 2021-11-11 | 2022-01-21 | 上海外高桥造船有限公司 | Bolt column welding positioning device |
| CN113953745B (en) * | 2021-11-11 | 2024-03-15 | 上海外高桥造船有限公司 | Bolt post welding positioning device |
| CN118492803A (en) * | 2024-07-17 | 2024-08-16 | 江苏彭澄工业智能科技有限公司 | Welding tool for neck flange |
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| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20200804 |
