CN211161320U - Hydraulic plate numerical control bending machine - Google Patents
Hydraulic plate numerical control bending machine Download PDFInfo
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- CN211161320U CN211161320U CN201921914493.4U CN201921914493U CN211161320U CN 211161320 U CN211161320 U CN 211161320U CN 201921914493 U CN201921914493 U CN 201921914493U CN 211161320 U CN211161320 U CN 211161320U
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- 238000005452 bending Methods 0.000 title claims abstract description 51
- 239000000463 material Substances 0.000 claims abstract description 5
- 239000003921 oil Substances 0.000 claims description 9
- 229910000831 Steel Inorganic materials 0.000 claims description 6
- 239000010959 steel Substances 0.000 claims description 6
- 239000010720 hydraulic oil Substances 0.000 claims description 5
- 238000003466 welding Methods 0.000 claims description 4
- 238000004519 manufacturing process Methods 0.000 abstract description 8
- 230000009286 beneficial effect Effects 0.000 abstract description 3
- 238000000034 method Methods 0.000 description 5
- 239000000047 product Substances 0.000 description 3
- 239000002699 waste material Substances 0.000 description 3
- 239000002184 metal Substances 0.000 description 2
- 229910001220 stainless steel Inorganic materials 0.000 description 2
- 239000010935 stainless steel Substances 0.000 description 2
- 239000007795 chemical reaction product Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D5/00—Bending sheet metal along straight lines, e.g. to form simple curves
- B21D5/02—Bending sheet metal along straight lines, e.g. to form simple curves on press brakes without making use of clamping means
- B21D5/0272—Deflection compensating means
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Bending Of Plates, Rods, And Pipes (AREA)
Abstract
Description
技术领域technical field
本实用新型涉及折弯机技术领域,具体涉及一种液压板料数控折弯机。The utility model relates to the technical field of bending machines, in particular to a hydraulic sheet metal numerical control bending machine.
背景技术Background technique
随着社会经济的发展,工厂生产的东西越来越精尖,在生产高端产品的同时,对所需的设备要求也越来越高,其中折弯机是一种必不可少的生产设备,折弯机加工的产品不仅外形美观,结构强度也更大。折弯机是一种能够对薄板进行折弯的机器,其结构主要包括支架、工作台和夹紧板,工作台置于支架上,工作台由底座和压板构成,底座通过铰链与夹紧板相连,底座由座壳、线圈和盖板组成,线圈置于座壳的凹陷内,凹陷顶部覆有盖板。使用时由导线对线圈通电,通电后对压板产生引力,从而实现对压板和底座之间薄板的夹持。由于采用了电磁力夹持,使得压板可以做成多种工件要求,而且可对有侧壁的工件进行加工,操作上也十分简便。但是目前市面上现有的折弯机的结构设计不够合理,不能对滑块的行程进行精确的监控,无法保证工作台全长上精度均匀一致的工作,并且在遇到紧急情况时,不能快速便捷地使折弯机停止工作,给操作人员带来了人身安全,已经不能满足工业生产厂家的需求,不适合推广使用。With the development of society and economy, the things produced by factories are becoming more and more sophisticated. While producing high-end products, the requirements for the required equipment are also getting higher and higher. Among them, the bending machine is an indispensable production equipment. The products processed by the bending machine not only have beautiful appearance, but also have greater structural strength. The bending machine is a machine that can bend thin plates. Its structure mainly includes a bracket, a worktable and a clamping plate. The worktable is placed on the bracket. The worktable is composed of a base and a pressure plate. The base is composed of a seat shell, a coil and a cover plate, the coil is placed in a recess of the seat shell, and the top of the recess is covered with a cover plate. When in use, the coil is energized by the wire, and after the electricity is energized, the pressure plate is gravitationalized, so as to realize the clamping of the thin plate between the pressure plate and the base. Due to the use of electromagnetic force clamping, the pressing plate can be made into various workpiece requirements, and the workpiece with side walls can be processed, and the operation is also very simple. However, the structural design of the existing bending machines on the market is not reasonable enough to accurately monitor the stroke of the slider, and it is impossible to ensure uniform work with uniform accuracy over the entire length of the worktable, and in case of emergency, it cannot be quickly It is convenient to stop the bending machine from working, which brings personal safety to the operator, which can no longer meet the needs of industrial manufacturers and is not suitable for popular use.
实用新型内容Utility model content
本实用新型的目的在于针对现有技术的缺陷和不足,提供一种液压板料数控折弯机,它具有以下优点:1、光栅尺的设置使得滑块的行程可以被精确的控制,精度大大地提高;2、折弯机身采用全钢焊接,提高了设备整体的精度;3、采用液压挠度补偿式的工作台,可以使得工作台全长上精度均匀一致的工作;4、急停按钮的设置可以在遇到紧急情况时快速便捷地使折弯机停止工作,使折弯刀停止下落,提高操作人员的安全性,同时也避免了不必要的生产浪费。总的来说,它的结构设计合理,精度高,行程被精确控制,可以保证均匀一致的工作,提高了操作人员的使用安全性,降低生产成本,具有较高的推广价值,适合推广使用。The purpose of this utility model is to aim at the defects and deficiencies of the prior art, to provide a hydraulic sheet metal CNC bending machine, which has the following advantages: 1. The setting of the grating ruler enables the stroke of the slider to be precisely controlled, and the precision is greatly improved. 2. The bending body adopts all-steel welding, which improves the overall accuracy of the equipment; 3. The hydraulic deflection compensation worktable is adopted, which can make the work with uniform accuracy over the entire length of the worktable; 4. Emergency stop button The setting can quickly and conveniently stop the bending machine in the event of an emergency, stop the bending knife from falling, improve the safety of the operator, and avoid unnecessary production waste. In general, its structural design is reasonable, its precision is high, and its stroke is precisely controlled, which can ensure uniform and consistent work, improve the safety of operators, and reduce production costs. It has high promotion value and is suitable for popular use.
为实现上述目的,本实用新型采用以下技术方案是:它包含滑块1、光栅尺11、液压油缸12、刀具连接器2、折弯刀21、液压挠度补偿工作台3、折弯机身4、急停按钮41、数控控制箱5、电路控制箱6,滑块1前侧表面嵌装光栅尺11,滑块1上部设置液压油缸12,滑块1底部固定设置刀具连接器2,刀具连接器2与折弯刀21固定连接,滑块1下方平行设置液压挠度补偿工作台3,液压挠度补偿工作台3固定设置在折弯机身4上,折弯机身4前侧嵌装急停按钮41,数控控制箱5固定设置在滑块1右侧,电路控制箱6固定连接在滑块1 右侧壁。In order to achieve the above purpose, the utility model adopts the following technical solutions: it comprises a
所述的光栅尺11设置两组。The
所述的液压油缸12设置两组,且液压油缸12连接油路管道121。The
所述的液压挠度补偿工作台3内部设置一组油缸。A group of oil cylinders are arranged inside the hydraulic
所述的折弯机身4为全钢焊接结构。The
所述的数控控制箱5通过连接支架51与滑块1连接,数控控制箱5前侧表面镶嵌设置显示器52。The numerical
所述的连接支架51为“S”形支架。The connecting
本实用新型的工作原理:折弯过程中,滑块与工作台因受力产生一定量的变形,本机采用工作台加补偿缸系统,对滑块变形做出相应的补偿量,使折弯机精度大幅度提升,特别适合用户加工不锈钢薄板等高精度产品;The working principle of the utility model: During the bending process, the sliding block and the worktable are deformed by a certain amount of force due to the force. The precision of the machine is greatly improved, especially suitable for users to process high-precision products such as stainless steel sheets;
液压挠度补偿可获得在工作台全长上精度一致的工作,液压挠度补偿由一组安装在工作台内的油缸组成,可使工作台相对移动,形成加凸的理想曲线,保证受力后与滑块相对位置关系不变。补偿量由数控系统根据板厚、模具开口以及材料特性自动计算。Hydraulic deflection compensation can obtain work with consistent accuracy over the entire length of the worktable. Hydraulic deflection compensation is composed of a group of oil cylinders installed in the worktable, which can make the worktable move relatively and form an ideal curve with convexity. The relative position of the slider remains unchanged. The compensation amount is automatically calculated by the CNC system according to the plate thickness, die opening and material properties.
采用上述技术方案后,本实用新型有益效果为:1、光栅尺的设置使得滑块的行程可以被精确的控制,精度大大地提高;2、折弯机身采用全钢焊接,提高了设备整体的精度;3、采用液压挠度补偿式的工作台,可以使得工作台全长上精度均匀一致的工作;4、急停按钮的设置可以在遇到紧急情况时快速便捷地使折弯机停止工作,使折弯刀停止下落,提高操作人员的安全性,同时也避免了不必要的生产浪费。总的来说,它的结构设计合理,精度高,行程被精确控制,可以保证均匀一致的工作,提高了操作人员的使用安全性,降低生产成本,具有较高的推广价值,适合推广使用。After adopting the above technical scheme, the beneficial effects of the present utility model are: 1. The setting of the grating scale enables the stroke of the sliding block to be precisely controlled, and the precision is greatly improved; 2. The bending body adopts all-steel welding, which improves the overall performance of the equipment. 3. The use of hydraulic deflection compensation worktable can make the work table with uniform precision over the entire length of the worktable; 4. The setting of the emergency stop button can quickly and easily stop the bending machine in case of emergency. , so that the bending knife stops falling, improves the safety of the operator, and also avoids unnecessary production waste. In general, its structural design is reasonable, its precision is high, and its stroke is precisely controlled, which can ensure uniform and consistent work, improve the safety of operators, and reduce production costs. It has high promotion value and is suitable for popular use.
附图说明Description of drawings
为了更清楚地说明本实用新型实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本实用新型的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动性的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the embodiments of the present utility model or the technical solutions in the prior art, the following briefly introduces the accompanying drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description These are just some embodiments of the present invention, and for those of ordinary skill in the art, other drawings can also be obtained from these drawings without any creative effort.
图1是本实用新型的结构示意图;Fig. 1 is the structural representation of the present utility model;
图2是对应图1的A部放大图;Fig. 2 is the enlarged view of A part corresponding to Fig. 1;
图3是本实用新型中数控控制箱5的结构示意图。FIG. 3 is a schematic structural diagram of the numerical
附图标记说明:滑块1、光栅尺11、液压油缸12、油路管道121、刀具连接器2、折弯刀21、液压挠度补偿工作台3、折弯机身4、急停按钮41、数控控制箱5、连接支架51、显示器52、电路控制箱6。Description of reference numerals:
具体实施方式Detailed ways
参看图1-图3所示,本具体实施方式采用的技术方案是:它由滑块1、光栅尺11、液压油缸12、刀具连接器2、折弯刀21、液压挠度补偿工作台3、折弯机身4、急停按钮41、数控控制箱5、电路控制箱6组成,滑块1前侧表面固定安装光栅尺11,滑块1上部安装液压油缸12,滑块1底部固定安装道具连接器2,刀具连接器2上固定有折弯刀21,滑块1下方平行安装液压挠度补偿工作台3,折弯机身4前侧表面镶嵌安装急停按钮41,数控控制箱5安装在滑块1右侧位置,电路控制箱6焊接安装在滑块1右侧壁。1-3, the technical solution adopted in this specific embodiment is: it consists of a
所述的光栅尺11一共安装两组。The
所述的液压油缸12安装两组,并且液压油缸12连接油路管道121。Two groups of the
所述的液压挠度补偿工作台3内部安装一组油缸。A group of oil cylinders are installed inside the hydraulic
所述的折弯机身4采用全钢焊接。The
所述的数控控制箱5通过连接支架51与滑块1连接,数控控制箱5前侧表面镶嵌安装显示器52。The numerical
所述的连接支架51为“S”形构件。The connecting
本实用新型的工作原理:折弯过程中,滑块与工作台因受力产生一定量的变形,本机采用工作台加补偿缸系统,对滑块变形做出相应的补偿量,使折弯机精度大幅度提升,特别适合用户加工不锈钢薄板等高精度产品;The working principle of the utility model: During the bending process, the sliding block and the worktable are deformed by a certain amount of force due to the force. The precision of the machine is greatly improved, especially suitable for users to process high-precision products such as stainless steel sheets;
液压挠度补偿可获得在工作台全长上精度一致的工作,液压挠度补偿由一组安装在工作台内的油缸组成,可使工作台相对移动,形成加凸的理想曲线,保证受力后与滑块相对位置关系不变。补偿量由数控系统根据板厚、模具开口以及材料特性自动计算。Hydraulic deflection compensation can obtain work with consistent accuracy over the entire length of the worktable. Hydraulic deflection compensation is composed of a group of oil cylinders installed in the worktable, which can make the worktable move relatively and form an ideal curve with convexity. The relative position of the slider remains unchanged. The compensation amount is automatically calculated by the CNC system according to the plate thickness, die opening and material properties.
采用上述技术方案后,本实用新型有益效果为:1、光栅尺的设置使得滑块的行程可以被精确的控制,精度大大地提高;2、折弯机身采用全钢焊接,提高了设备整体的精度;3、采用液压挠度补偿式的工作台,可以使得工作台全长上精度均匀一致的工作;4、急停按钮的设置可以在遇到紧急情况时快速便捷地使折弯机停止工作,使折弯刀停止下落,提高操作人员的安全性,同时也避免了不必要的生产浪费。总的来说,它的结构设计合理,精度高,行程被精确控制,可以保证均匀一致的工作,提高了操作人员的使用安全性,降低生产成本,具有较高的推广价值,适合推广使用。After adopting the above technical scheme, the beneficial effects of the present utility model are: 1. The setting of the grating scale enables the stroke of the sliding block to be precisely controlled, and the precision is greatly improved; 2. The bending body adopts all-steel welding, which improves the overall performance of the equipment. 3. The use of hydraulic deflection compensation worktable can make the work table with uniform precision over the entire length of the worktable; 4. The setting of the emergency stop button can quickly and easily stop the bending machine in case of emergency. , so that the bending knife stops falling, improves the safety of the operator, and also avoids unnecessary production waste. In general, its structural design is reasonable, its precision is high, and its stroke is precisely controlled, which can ensure uniform and consistent work, improve the safety of operators, and reduce production costs. It has high promotion value and is suitable for popular use.
以上所述,仅用以说明本实用新型的技术方案而非限制,本领域普通技术人员对本实用新型的技术方案所做的其它修改或者等同替换,只要不脱离本实用新型技术方案的精神和范围,均应涵盖在本实用新型的权利要求范围当中。The above is only used to illustrate the technical solution of the present invention and not to limit it. Other modifications or equivalent replacements made by those of ordinary skill in the art to the technical solution of the present invention are not departing from the spirit and scope of the technical solution of the present invention. , should be included in the scope of the claims of the present utility model.
Claims (7)
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| CN201921914493.4U CN211161320U (en) | 2019-11-07 | 2019-11-07 | Hydraulic plate numerical control bending machine |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN110639986A (en) * | 2019-11-07 | 2020-01-03 | 南通威锋重工机械有限公司 | Hydraulic plate numerical control bending machine |
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| CN110639986A (en) * | 2019-11-07 | 2020-01-03 | 南通威锋重工机械有限公司 | Hydraulic plate numerical control bending machine |
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