CN211139948U - An online labeling mechanism for a fully automatic enameled wire packaging production line - Google Patents
An online labeling mechanism for a fully automatic enameled wire packaging production line Download PDFInfo
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- CN211139948U CN211139948U CN201922100743.7U CN201922100743U CN211139948U CN 211139948 U CN211139948 U CN 211139948U CN 201922100743 U CN201922100743 U CN 201922100743U CN 211139948 U CN211139948 U CN 211139948U
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- 238000002372 labelling Methods 0.000 title claims abstract description 29
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 18
- 238000004806 packaging method and process Methods 0.000 title claims abstract description 14
- 230000005540 biological transmission Effects 0.000 claims description 10
- 239000013585 weight reducing agent Substances 0.000 claims description 2
- 238000012856 packing Methods 0.000 abstract 1
- 238000000034 method Methods 0.000 description 5
- 238000010438 heat treatment Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 238000000137 annealing Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000004020 conductor Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000004804 winding Methods 0.000 description 1
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Abstract
Description
技术领域technical field
本实用新型涉及一种漆包线生产线,特别涉及一种漆包线包装生产线。The utility model relates to an enameled wire production line, in particular to an enameled wire packaging production line.
背景技术Background technique
漆包线是电子线材中最具代表性的产品。漆包线是绕组线的一个主要品种,由导体和绝缘层两部组成,是裸线经退火软化后,再经过多次涂漆,烘焙而成。但要生产出既符合标准要求,又满足客户要求的产品并不容易,它受原材料质量,工艺参数,生产设备,环境等因素影响,因此,各种漆包线的质量特性各不相同,但都具备机械性能、化学性能、电性能、热性能四大性能。漆包线在生产过程中要经过多次的热处理及其它工艺过程,漆包线在热处理过程中热处理的参数及其它工艺参数也都会影响到漆包线的性能,因此通过调整漆包线生产过程中的各种参数及设备结构,都能达到改善漆包线性能效果。现有技术中的漆包线成品还通过手工的方式进行,效率低,人工成本高。Enameled wire is the most representative product in electronic wire. Enameled wire is a main variety of winding wire. It consists of conductor and insulating layer. It is made of bare wire after annealing and softening, and then painted and baked for many times. However, it is not easy to produce products that meet both standard requirements and customer requirements. It is affected by the quality of raw materials, process parameters, production equipment, environment and other factors. Therefore, the quality characteristics of various enameled wires are different, but all have Mechanical properties, chemical properties, electrical properties, thermal properties of four properties. The enameled wire has to undergo many heat treatments and other processes in the production process. The parameters of the heat treatment and other process parameters of the enameled wire during the heat treatment process will also affect the performance of the enameled wire. Therefore, by adjusting the various parameters and equipment structure in the production process of the enameled wire , can achieve the effect of improving the performance of enameled wire. The finished enameled wire in the prior art is also made manually, which has low efficiency and high labor cost.
实用新型内容Utility model content
本实用新型的目的是提供一种全自动漆包线包装生产线在线贴标机构,使得漆包线贴标更加方便,提高包装效率。The purpose of the utility model is to provide an on-line labeling mechanism for a fully automatic enameled wire packaging production line, which makes the enameled wire labeling more convenient and improves the packaging efficiency.
本实用新型的目的是这样实现的:一种全自动漆包线包装生产线在线贴标机构,包括设置在输送组件旁的贴标组件和顶升组件,所述顶升组件包括设置在地面上的机架,所述机架的顶部固定有支撑板,支撑板上经导柱设置有升降板,所述升降板的底部还固定有升降气缸,所述升降气缸的活塞杆的端部固定连接在升降板的底部,所述升降板的顶面固定有支撑轴,支撑轴上经圆锥滚子轴承套装有齿轮轴,支撑轴的顶部固定有托架,所述升降板底部安装有驱动齿轮轴转动的驱动电机;所述输送组件包括两端安装在固定板上输送导辊,所述输送组件中部设置有固定座,固定座与固定板之间经短导辊相连,固定座中部留有供齿轮轴穿过的间隙,所述贴标组件选用贴标机。The purpose of the utility model is achieved as follows: an on-line labeling mechanism for a fully automatic enameled wire packaging production line, comprising a labeling assembly and a jacking assembly arranged beside the conveying assembly, and the jacking assembly includes a frame disposed on the ground , the top of the frame is fixed with a support plate, the support plate is provided with a lift plate through the guide column, the bottom of the lift plate is also fixed with a lift cylinder, and the end of the piston rod of the lift cylinder is fixedly connected to the lift plate The bottom of the lift plate is fixed with a support shaft, a gear shaft is sleeved on the support shaft through a tapered roller bearing, a bracket is fixed on the top of the support shaft, and a drive that drives the rotation of the gear shaft is installed at the bottom of the lift plate. motor; the conveying assembly includes conveying guide rollers installed on the fixed plate at both ends, the middle of the conveying assembly is provided with a fixed seat, the fixed seat and the fixed plate are connected by a short guide roller, and the middle of the fixed seat is reserved for the gear shaft to pass through. If there is a gap, the labeling component selects a labeling machine.
本实用新型工作时,漆包线在输送组件上输送至顶升组件上方时,顶升组件工作,升降气缸顶起托架,托架将漆包线顶起,控制贴标机工作对漆包线进行贴标;同时,可通过驱动电机带动托架转动,实现多面贴标。与现有技术相比,本实用新型的有益效果在于,使用本实用新型进行贴标工作,使得贴标更加方便,提高包装效率,降低人工成本。本实用新型可用于漆包线生产中。When the utility model works, when the enameled wire is transported on the conveying component to the top of the jacking component, the jacking component works, the lifting cylinder lifts the bracket, the bracket lifts the enameled wire, and the labeling machine is controlled to label the enameled wire; , the bracket can be rotated by the drive motor to realize multi-faceted labeling. Compared with the prior art, the beneficial effect of the utility model is that the use of the utility model for labeling work makes labeling more convenient, improves packaging efficiency and reduces labor costs. The utility model can be used in the production of enameled wires.
为了节约装配空间,所述支撑板开设驱动电机配合的装配通孔。In order to save the assembly space, the support plate has an assembly through hole for matching with the drive motor.
为了使得齿轮轴动力传输更加稳定可靠,所述升降板上安装有齿轮传动箱,所述齿轮传动箱的输入端与驱动电机的输出轴传动连接,齿轮传动箱的输出轴上固定有主动齿轮,所述主动齿轮与齿轮轴啮合。In order to make the power transmission of the gear shaft more stable and reliable, a gear transmission box is installed on the lifting plate, the input end of the gear transmission box is drivingly connected with the output shaft of the drive motor, and a driving gear is fixed on the output shaft of the gear transmission box. The driving gear meshes with the gear shaft.
为了降低升降板重量,所述升降板上开设有减重孔。In order to reduce the weight of the lifting plate, the lifting plate is provided with a weight-reducing hole.
为了使得导柱的升降更加稳定,进一步保证升降板升降内的稳定性,所述导柱经导向套安装在支撑板上,导向套固定在支撑板内,导柱滑动设置在导向套内。In order to make the lifting of the guide column more stable and further ensure the stability of the lifting plate, the guide column is installed on the support plate through the guide sleeve, the guide sleeve is fixed in the support plate, and the guide column is slidably arranged in the guide sleeve.
为了使得漆包线在输送组件上输送更加稳定,所述输送组件上位于输送导辊上方还设置有一对矫正板。In order to make the enameled wire convey more stably on the conveying assembly, the conveying assembly is further provided with a pair of straightening plates above the conveying guide rollers.
附图说明Description of drawings
图1为本实用新型立体结构示意图。Figure 1 is a schematic diagram of the three-dimensional structure of the utility model.
图2为本实用新型中顶升组件结构示意图。FIG. 2 is a schematic structural diagram of the jacking assembly in the utility model.
其中,1输送组件,1a输送导辊,1b固定板,1c固定座,1d短导辊,1e矫正板,2贴标组件,3顶升组件,3a机架,3b导向套,3c支撑板,3d导柱,3e升降气缸,3f升降板,3g驱动电机,3h齿轮轴,3i托架,3j主动齿轮,3k齿轮传动箱,3l支撑轴,4漆包线。Among them, 1 conveying assembly, 1a conveying guide roller, 1b fixing plate, 1c fixing seat, 1d short guide roller, 1e straightening plate, 2 labeling assembly, 3 jacking assembly, 3a frame, 3b guide sleeve, 3c supporting plate, 3d guide post, 3e lift cylinder, 3f lift plate, 3g drive motor, 3h gear shaft, 3i bracket, 3j driving gear, 3k gear box, 3l support shaft, 4 enameled wire.
具体实施方式Detailed ways
如图1-2所示的一种全自动漆包线包装生产线在线贴标机构,包括设置在输送组件1旁的贴标组件2和顶升组件3,顶升组件3包括设置在地面上的机架3a,机架3a的顶部固定有支撑板3c,支撑板3c上经导柱3d设置有升降板3f,升降板3f的底部还固定有升降气缸3e,升降气缸3e的活塞杆的端部固定连接在升降板3f的底部,升降板3f的顶面固定有支撑轴3l,支撑轴3l上经圆锥滚子轴承套装有齿轮轴3h,支撑轴3l的顶部固定有托架3i,升降板3f底部安装有驱动齿轮轴3h转动的驱动电机3g,支撑板3c开设驱动电机3g配合的装配通孔,升降板3f上安装有齿轮传动箱3k,齿轮传动箱3k的输入端与驱动电机3g的输出轴传动连接,齿轮传动箱3k的输出轴上固定有主动齿轮3j,主动齿轮3j与齿轮轴3h啮合,升降板3f上开设有减重孔于,导柱3d经导向套3b安装在支撑板3c上,导向套3b固定在支撑板3c内,导柱3d滑动设置在导向套3b内;输送组件1包括两端安装在固定板1b上输送导辊1a,输送组件1中部设置有固定座1c,固定座1c与固定板1b之间经短导辊1d相连,固定座1c中部留有供齿轮轴3h穿过的间隙,输送组件1上位于输送导辊1a上方还设置有一对矫正板1e,贴标组件2选用贴标机。As shown in Figure 1-2, an online labeling mechanism for a fully automatic enameled wire packaging production line includes a
本实用新型工作时,漆包线4在输送组件1上输送至顶升组件3上方时,顶升组件3工作,升降气缸3e顶起托架3i,托架3i将漆包线4顶起,控制贴标机工作对漆包线4进行贴标;同时,可通过驱动电机3g带动托架3i转动,实现多面贴标。When the utility model works, when the enameled wire 4 is transported on the conveying assembly 1 to the top of the
本实用新型并不局限于上述实施例,在本实用新型公开的技术方案的基础上,本领域的技术人员根据所公开的技术内容,不需要创造性的劳动就可以对其中的一些技术特征作出一些替换和变形,这些替换和变形均在本实用新型的保护范围内。The present invention is not limited to the above-mentioned embodiments. On the basis of the technical solutions disclosed in the present invention, those skilled in the art can make some technical features according to the disclosed technical content without creative work. Replacement and deformation, these replacements and deformations are within the protection scope of the present invention.
Claims (6)
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114180176A (en) * | 2021-12-27 | 2022-03-15 | 秦皇岛艾科晟装备有限公司 | Labeling machine for hub labeling |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN114180176A (en) * | 2021-12-27 | 2022-03-15 | 秦皇岛艾科晟装备有限公司 | Labeling machine for hub labeling |
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Granted publication date: 20200731 |