CN211138248U - A cleaning device for punching machine waste - Google Patents
A cleaning device for punching machine waste Download PDFInfo
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- CN211138248U CN211138248U CN201921844564.8U CN201921844564U CN211138248U CN 211138248 U CN211138248 U CN 211138248U CN 201921844564 U CN201921844564 U CN 201921844564U CN 211138248 U CN211138248 U CN 211138248U
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Abstract
本实用新型公开了一种用于冲压机废屑的清理装置,其技术方案要点是:一种用于冲压机废屑的清理装置,设置在冲压机的冲压平台上,冲压平台上设置有下模板座;清理装置包括设置在冲压平台上方对下模板座表面的废屑进行吸除的吸除组件以及驱动吸除组件沿下模板座的宽度方向往复运动的驱动组件,吸除组件包括对下模板座上的废屑进行吸除的吸嘴、与吸嘴连通的进风管以及与进风管连通的风机,风机上连通设置有对废屑进行收集的收集箱。本实用新型的优点是减轻工作人员的劳动强度,提高工作效率。
The utility model discloses a cleaning device for punching machine waste, the technical solution of which is as follows: a cleaning device for punching machine waste is arranged on a punching platform of the punching machine, and the punching platform is provided with a lower The template seat; the cleaning device includes a suction-removal component arranged above the punching platform to suck and remove the waste chips on the surface of the lower template seat, and a driving component for driving the suction-removal component to reciprocate along the width direction of the lower template seat. A suction nozzle for sucking and removing waste chips on the template seat, an air inlet pipe connected with the suction nozzle and a fan connected with the air inlet pipe are connected with a collection box for collecting waste chips. The advantages of the utility model are that the labor intensity of the staff is reduced and the work efficiency is improved.
Description
技术领域technical field
本实用新型涉及精品钢材制技术领域,具体涉及一种用于冲压机废屑的清理装置。The utility model relates to the technical field of high-quality steel, in particular to a cleaning device for punching machine waste.
背景技术Background technique
卸扣,索具的一种用于冲压机废屑的清理装置,国内市场上常用的卸扣,按生产标准一般分为国标、美标、日标三类;其中美标的最常用,因为其体积小承载重量大而被广泛运用。在卸扣的成型制造中,需要将柱状的原材料切割成标准长度,形成金属棒,再将金属棒传送至加热炉内进行加热,使原材料烧至表面通红,然后通过取料传送机构将加温后的金属棒放置在传送带上,并通过传送带将金属棒传送至预料平台上,工作人员需要通过工具钳将金属棒放置在冲压机上依次进行端部扁压,中部压弯,整体结构的挤压成型,最后再进行去飞边的工作,才使得卸扣大体成型。Shackle, a rigging device used for cleaning waste of punching machines, commonly used shackles in the domestic market are generally divided into three categories: national standard, American standard and Japanese standard according to production standards; among which American standard is the most commonly used, because its It is widely used because of its small size and large carrying weight. In the forming and manufacturing of shackles, it is necessary to cut the cylindrical raw materials into standard lengths to form metal rods, and then transfer the metal rods to a heating furnace for heating, so that the raw materials are burned until the surface turns red, and then heated by the reclaiming and conveying mechanism. The metal bar is placed on the conveyor belt, and the metal bar is transferred to the expected platform through the conveyor belt. The staff needs to place the metal bar on the punching machine through the tool pliers to perform end flattening, middle bending, and overall structure extrusion. Forming, and finally carry out the work of de-flashing, so that the shackle is generally formed.
冲压机包括机座,机座上设置有冲压平台和冲压端,冲压平台上设置有下模板座,冲压端位于下模板座的上方且设置有与下模板配合对卸扣进行冲压成型的上模板座,下模板座上设置有用于容纳卸扣的容纳槽。卸扣在进行整体结构的挤压成型时,产生的金属废屑集中在下模板座上,工作人员需要先将卸扣从容纳槽内取出后,再手动拿取高压喷枪对下模板座上的废屑进行清理,长期工作后,容易造成工作人员的工作负担,不利于提高工作人员的工作效率。The punching machine includes a base, a punching platform and a punching end are arranged on the base, a lower template seat is arranged on the punching platform, and the punching end is located above the lower template seat and is provided with an upper template for punching and forming the shackle in cooperation with the lower template. The lower template seat is provided with an accommodating groove for accommodating the shackle. When the shackle is extruded into the overall structure, the metal waste generated is concentrated on the lower template seat. The staff needs to take out the shackle from the accommodating groove first, and then manually take the waste on the lower template seat by the high-pressure spray gun. The shavings are cleaned up, and after long-term work, it is easy to cause the work burden of the staff, which is not conducive to improving the work efficiency of the staff.
实用新型内容Utility model content
本实用新型的目的是提供一种用于冲压机废屑的清理装置,其优点是减轻工作人员的劳动强度,提高工作效率。The purpose of the utility model is to provide a cleaning device for punching machine waste, which has the advantages of reducing the labor intensity of the staff and improving the work efficiency.
本实用新型的上述技术目的是通过以下技术方案得以实现的:The above-mentioned technical purpose of the present utility model is achieved through the following technical solutions:
一种用于冲压机废屑的清理装置,设置在冲压机的冲压平台上,冲压平台上设置有下模板座;清理装置包括设置在冲压平台上方对下模板座表面的废屑进行吸除的吸除组件以及驱动吸除组件沿下模板座的宽度方向往复运动的驱动组件,吸除组件包括对下模板座上的废屑进行吸除的吸嘴、与吸嘴连通的进风管以及与进风管连通的风机,风机上连通设置有对废屑进行收集的收集箱。A cleaning device for punching machine waste is arranged on a punching platform of the punching machine, and a lower template seat is arranged on the punching platform; The suction and removal assembly and the driving assembly for driving the suction and removal assembly to reciprocate along the width direction of the lower template base, the suction and removal assembly includes a suction nozzle for suctioning and removing wastes on the lower template base, an air inlet pipe communicated with the suction nozzle, and an air inlet pipe connected with the suction nozzle. The fan is connected with the air inlet pipe, and the fan is connected with a collection box for collecting waste.
通过上述技术方案,当卸扣加压完成后,工作人员通过驱动组件驱动吸嘴沿下模板座的宽度方向往复的对下模板座上的废屑进行吸除,并通过风机将废屑吸入收集箱内集中处理,从而减轻工作人员的劳动强度,便于提高工作人员的工作效率。Through the above technical solution, after the shackle is pressurized, the worker drives the suction nozzle to reciprocate along the width direction of the lower template seat through the drive assembly to suck and remove the waste on the lower template seat, and suck the waste debris through the fan to collect Centralized processing in the box, thereby reducing the labor intensity of the staff and improving the work efficiency of the staff.
本实用新型进一步设置为:所述驱动组件包括设置在冲压平台上的一对液压缸以及设置在液压缸的活塞杆端部与吸嘴连接的连接杆。The utility model is further provided as follows: the drive assembly comprises a pair of hydraulic cylinders arranged on the punching platform and a connecting rod arranged at the end of the piston rod of the hydraulic cylinder and connected with the suction nozzle.
通过上述技术方案,当卸扣加压完成后,工作人员通过液压缸的升降驱动吸嘴沿下模板座的宽度方向往复的对下模板座上的废屑进行吸除,从而减轻工作人员的劳动强度,便于提高工作人员的工作效率;且液压缸的结构简单,便于工作人员安装和维护。Through the above technical solution, after the shackle pressurization is completed, the worker drives the suction nozzle to reciprocate along the width direction of the lower template seat through the lifting of the hydraulic cylinder to remove the waste on the lower template seat, thereby reducing the labor of the workers. The strength of the hydraulic cylinder is convenient to improve the working efficiency of the staff; the structure of the hydraulic cylinder is simple, which is convenient for the staff to install and maintain.
本实用新型进一步设置为:所述吸嘴相对两内侧壁连接有对下模板座进行刮扫的刮扫组件,刮扫组件包括与吸嘴相对两内壁连接的横杆以及设置在横杆周面上的刷片。The utility model is further configured as follows: the suction nozzle is connected with a scraping and sweeping component for scraping the lower template seat relative to the two inner walls; on the brush.
通过上述技术方案,吸嘴吸除废屑的过程中刷片对下模板座上的废屑进行刮扫、拨动,便于吸嘴自动将废屑吸入收集箱内进行清理,从而减轻工作人员的劳动强度,便于提高工作人员的工作效率。Through the above technical solution, during the process of sucking the waste by the suction nozzle, the brush scrapes and moves the waste on the lower template seat, which is convenient for the suction nozzle to automatically suck the waste into the collection box for cleaning, thereby reducing the burden of the staff. The labor intensity is convenient to improve the work efficiency of the staff.
本实用新型进一步设置为:所述横杆两端与吸嘴侧壁转动连接,横杆一端设置有驱动横杆转动的从动组件。The utility model is further configured as follows: the two ends of the horizontal bar are rotatably connected with the side wall of the suction nozzle, and one end of the horizontal bar is provided with a driven component that drives the horizontal bar to rotate.
通过上述技术方案,横杆与吸嘴侧壁转动连接,吸嘴在运动的过程中,使得刷片更易对废屑进行刮扫、拨动,便于吸嘴将废屑吸入收集箱内。Through the above technical solution, the horizontal bar is rotatably connected to the side wall of the suction nozzle. During the movement of the suction nozzle, it is easier for the brush to sweep and move the waste debris, so that the suction nozzle can suck the waste debris into the collection box.
本实用新型进一步设置为:所述从动组件包括同轴固接在横杆一端上的齿轮以及设置在下模板座上与齿轮配合啮合的齿条,齿条沿液压缸活塞杆的伸缩方向布设。The utility model is further configured as follows: the driven component includes a gear coaxially fixed on one end of the cross rod and a rack arranged on the lower template seat to engage with the gear, and the rack is arranged along the telescopic direction of the piston rod of the hydraulic cylinder.
通过上述技术方案,液压缸控制吸嘴运动的过程中会带动齿轮在齿条上转动,从而增强了横杆的转动,便于刷片对废屑进行刮扫、拨动,便于吸嘴将废屑吸入收集箱内。Through the above technical solution, the hydraulic cylinder will drive the gear to rotate on the rack during the process of controlling the movement of the suction nozzle, thereby enhancing the rotation of the crossbar, which is convenient for the brush to sweep and move the waste debris, and it is convenient for the suction nozzle to remove the waste debris Suction into the collection box.
本实用新型进一步设置为:所述下模板座表面开设有嵌入槽,嵌入槽两端穿透下模板座,齿条设置在嵌入槽内不凸出于下模板座的上表面。The utility model is further provided that: the surface of the lower template seat is provided with an embedding groove, both ends of the embedding groove penetrate the lower template seat, and the rack is arranged in the embedding groove and does not protrude from the upper surface of the lower template seat.
通过上述技术方案,嵌入槽的设置,使得齿条位于下模板座内,不影响卸扣加压过程。Through the above technical solution, the setting of the embedding groove makes the rack located in the lower template seat without affecting the shackle pressing process.
本实用新型进一步设置为:所述刷片为金属材料制成的片体。The utility model is further provided that: the brush sheet is a sheet body made of metal material.
通过上述技术方案,金属材料制成的片体,可为了减小卸扣在高温加压成型时,产生的高温对刷片造成损坏。Through the above technical solution, the sheet body made of metal material can reduce the damage to the brush sheet caused by the high temperature generated when the shackle is press-molded at high temperature.
综上所述,本实用新型具有以下有益效果:To sum up, the utility model has the following beneficial effects:
1. 通过设置清理装置对下模板座上的废屑自动吸除,从而减轻工作人员的劳动强度,提高工作效率;1. By setting the cleaning device, the waste chips on the lower template seat can be automatically sucked out, thereby reducing the labor intensity of the staff and improving the work efficiency;
2. 通过设置刮扫组件,吸嘴在吸除废屑的过程中,对下模板座上的废屑进行挂扫、拨动,使得废屑更容易被吸嘴吸除。2. By setting the scraping and sweeping components, the suction nozzle will hang, sweep and move the waste chips on the lower template seat during the process of suctioning the waste chips, so that the waste chips are easier to be sucked by the suction nozzles.
附图说明Description of drawings
图1是本实用新型的结构示意图;Fig. 1 is the structural representation of the present utility model;
图2是凸显刮扫组件的结构示意图;Fig. 2 is the structural schematic diagram that highlights the scraping assembly;
图3实施凸显嵌入槽内结构的示意图。FIG. 3 implements a schematic diagram highlighting the structure embedded in the groove.
图中,1、冲压机;11、机座;12、冲压平台;13、下模板座;131、容纳槽;14、上模板座;2、吸除组件;21、吸嘴;22、进风管;23、风机;24、收集箱;241、开闭门;3、驱动组件;31、连接杆;32、液压缸;4、刮扫组件;41、横杆;42、刷片;43、齿轮;44、齿条;45、嵌入槽。In the figure, 1, punching machine; 11, machine base; 12, punching platform; 13, lower template seat; 131, accommodating groove; 14, upper template seat; 2, suction removal assembly; 21, suction nozzle; 22, air inlet pipe; 23, fan; 24, collection box; 241, opening and closing door; 3, drive assembly; 31, connecting rod; 32, hydraulic cylinder; 4, sweeping assembly; 41, cross bar; 42, brush blade; 43, Gear; 44, rack; 45, embedded groove.
具体实施方式Detailed ways
实施例:Example:
如图1所示,一种用于冲压机的废屑清理装置,冲压机1包括机座11,机座11上设置有冲压平台12和冲压端,冲压平台12上设置有下模板座13,冲压端位于下模板座13的上方且设置有与下模板配合对卸扣进行冲压成型的上模板座14,下模板座13上设置有用于容纳卸扣的容纳槽131。As shown in FIG. 1 , a waste cleaning device for a punching machine. The punching machine 1 includes a machine base 11. The machine base 11 is provided with a
如图1和图2所示,清理装置包括设置在冲压平台12上方对下模板座13表面的废屑进行吸除的吸除组件2以及驱动吸除组件2沿下模板的宽度方向往复运动的驱动组件3,吸除组件2包括对下模板座13上的废屑进行吸除的吸嘴21、与吸嘴21连通的进风管22以及与进风管22连通的风机23,风机23上连通设置有对废屑进行收集的收集箱24。收集箱24背离风机23的一端设置有开闭门241,开闭门241一端与收集箱24箱体铰接,另一端通过插销与收集箱24连接,工作人员打开开闭门241对收集箱24内的废屑进行清理。As shown in FIGS. 1 and 2 , the cleaning device includes a suction assembly 2 disposed above the
如图1和图2所示,驱动组件3包括设置在冲压平台12上的一对液压缸32以及设置在液压缸32的活塞杆端部与吸嘴21连接的连接杆31,液压缸32的缸体与冲压平台12固定连接,液压缸32的活塞杆沿下模板座13的宽度方向伸缩。连接杆31呈L型,连接杆31背离活塞杆的一端与吸嘴21的外壁固定连接。当需要对下模板座13进行清理时,工作人员通过驱动液压缸32的活塞杆的伸缩,带动与活塞杆连接的吸嘴21在下模板座13上表面往复的自动对废屑进行吸除,使得废屑被吸进收集箱24内进行处理,从而减轻工作人员的劳动强度,提高工作人员的工作效率。As shown in FIG. 1 and FIG. 2 , the
如图2所示,吸嘴21相对两内侧壁连接有对上模板座14进行刮扫的刮扫组件4,刮扫组件4包括与吸嘴21相对两内壁连接的横杆41以及设置在连接杆31周面的刷片42,刷片42的长度可对容纳槽131的槽壁进行清理。为了减小卸扣在高温加压成型时,产生的高温对刷片42造成损坏,刷片42为铁材料制成的片体。As shown in FIG. 2 , the opposite inner walls of the
如图2和图3所示,横杆41两端与吸嘴21侧壁转动连接,横杆41一端设置有驱动横杆41转动的从动组件,从动组件包括同轴固接在横杆41一端上的齿轮43以及设置在吸嘴21内与齿轮43配合啮合转动的齿条44,下模板座13表面上开设有嵌入槽45,嵌入槽45沿液压缸32活塞杆的伸缩方向布设。结合图1,齿条44固定在嵌入槽45内,齿条44的上表面不凸出于下模板座13的上表面,使得上模板座14对卸扣进行加压时,齿条44不影响加压过程。齿条44固定在吸嘴21侧壁上,吸嘴21在下模板座13上运动时,由于液压缸32的活塞杆在伸缩移动过程中,会带动齿轮43在齿条44上啮合转动,加强了横杆41的转动,使得刷片42更快的频率对下模板座13进行刮扫、拨动,刮扫、拨动过程中,废屑被风机23产生的风力吸到收集箱24内,自动对废屑进行清理,从而减轻工作人员的劳动强度,便于提高工作人员的工作效率,为了便于工作人员的操作,冲压平台12上设置有控制液压缸32活塞杆伸缩的按钮。As shown in FIG. 2 and FIG. 3 , both ends of the
工作过程:当卸扣冲压成型完成后,工作人员需要对下模板座13上的废屑进行清理时,通过液压缸32活塞杆的伸缩,带动与活塞杆连接的吸嘴21在下模板座13上表面往复的自动对废屑进行吸除,使得废屑被吸进收集箱24内进行处理;吸嘴21吸除废屑的过程中刷片42对下模板座13上的废屑进行刮扫、拨动,便于吸嘴21自动将废屑吸入收集箱24内进行清理,从而减轻工作人员的劳动强度,便于提高工作人员的工作效率。Working process: When the shackle is stamped and formed, when the staff needs to clean up the waste on the
本具体实施例仅仅是对本实用新型的解释,其并不是对本实用新型的限制,本领域技术人员在阅读完本说明书后可以根据需要对本实施例做出没有创造性贡献的修改,但只要在本实用新型的权利要求范围内都受到专利法的保护。This specific embodiment is only an explanation of the present utility model, and it is not a limitation of the present utility model. Those skilled in the art can make modifications to the present embodiment without creative contribution as needed after reading this specification, but as long as the utility model is used in the present invention All new types of claims are protected by the patent law.
Claims (7)
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| CN201921844564.8U CN211138248U (en) | 2019-10-30 | 2019-10-30 | A cleaning device for punching machine waste |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112297488A (en) * | 2020-10-13 | 2021-02-02 | 张乐 | Mechanical stamping device |
| CN112317637A (en) * | 2020-10-13 | 2021-02-05 | 张乐 | A mechanical punching device |
| CN112828112A (en) * | 2020-12-30 | 2021-05-25 | 东莞市海洛实业有限公司 | Production line cleaning device for punch production |
| CN116809496A (en) * | 2023-06-16 | 2023-09-29 | 滁州市友邦涂装有限公司 | Washing machine cover plate blank flushing device |
-
2019
- 2019-10-30 CN CN201921844564.8U patent/CN211138248U/en not_active Expired - Fee Related
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112297488A (en) * | 2020-10-13 | 2021-02-02 | 张乐 | Mechanical stamping device |
| CN112317637A (en) * | 2020-10-13 | 2021-02-05 | 张乐 | A mechanical punching device |
| CN112828112A (en) * | 2020-12-30 | 2021-05-25 | 东莞市海洛实业有限公司 | Production line cleaning device for punch production |
| CN116809496A (en) * | 2023-06-16 | 2023-09-29 | 滁州市友邦涂装有限公司 | Washing machine cover plate blank flushing device |
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