CN211135567U - Multifunctional inner hole turning tool - Google Patents
Multifunctional inner hole turning tool Download PDFInfo
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- CN211135567U CN211135567U CN201922121673.3U CN201922121673U CN211135567U CN 211135567 U CN211135567 U CN 211135567U CN 201922121673 U CN201922121673 U CN 201922121673U CN 211135567 U CN211135567 U CN 211135567U
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Abstract
本实用新型公开了一种多功能内孔车削刀具,包括切削部和柄部,切削部包括沿着圆周方向依次设置的第一主体、第一排屑槽、第二主体和第二排屑槽,第一主体在与第一排屑槽相交的面上设有第一刀槽,第二主体在与第二排屑槽相交的面上设有第二刀槽,第一刀槽内安装第一车削刀片,第二刀槽内安装第二车削刀片,设定一个垂直于切削部轴线C的平面P,轴线C与平面P的交点为中心O,第一车削刀片的第一刀尖与第二车削刀片的第二刀尖均在平面P内,且第一刀尖、第二刀尖和中心O三者共线。本实用新型刀具设有两个刀槽,各刀槽内安装不同的车削刀片,同时使用二种刀片可不用更换刀杆,不用停机以及更改工件旋转方向,减少了换刀时间,提高了工作效率。
The utility model discloses a multifunctional inner hole turning tool, which comprises a cutting part and a shank part; , the first body is provided with a first sipe on the surface intersecting with the first chip groove, the second body is provided with a second sipe on the surface intersecting with the second chip groove, and the first sipe is installed in the first sipe A turning insert, a second turning insert is installed in the second pocket, a plane P perpendicular to the axis C of the cutting part is set, the intersection of the axis C and the plane P is the center O, and the first cutting edge of the first turning insert The second tool nose of the two turning inserts are all in the plane P, and the first tool nose, the second tool nose and the center O are collinear. The tool of the utility model is provided with two tool grooves, and different turning inserts are installed in each of the tool grooves. When the two inserts are used at the same time, there is no need to replace the tool bar, stop the machine and change the rotation direction of the workpiece, thereby reducing the tool changing time and improving the work efficiency. .
Description
技术领域technical field
本实用新型涉及金属切削加工,尤其涉及一种多功能内孔车削刀具。The utility model relates to metal cutting, in particular to a multifunctional inner hole turning tool.
背景技术Background technique
车削分为外圆车削与内孔车削,内孔车削由于其加工空间受限,排屑困难因此比外圆车削更加困难。目前针对于内孔加工,数控车床普通刀杆主要采用一一对应方式,即一种刀杆只能安装一种型号的可转位车削刀片。对于内孔形状复杂的工件,采用一种可转位刀片一般不能达到要求,通常需要采用二种或二种以上的可转位车削刀片才能加工完成。而这势必会增加换刀次数,浪费大量加工时间,同时由于车床刀塔数量有限也会增加装拆刀杆次数。为解决该问题,一般解决方案是在内孔车刀杆刀头上安装多个可转位刀片组成复合车刀杆,例如采用阶梯形间隔安装几种不同可转位车刀片,该方案不仅更改工件的转动方向,并且受孔形大小限制,更不能加工盲孔。Turning is divided into external turning and internal turning. Internal turning is more difficult than external turning due to its limited processing space and difficult chip removal. At present, for inner hole processing, the common toolholder of CNC lathes mainly adopts a one-to-one correspondence method, that is, a toolholder can only install one type of indexable turning insert. For workpieces with complex inner hole shapes, using one indexable insert generally cannot meet the requirements, and usually requires two or more indexable turning inserts to complete the machining. This will inevitably increase the number of tool changes and waste a lot of processing time. At the same time, due to the limited number of lathe turrets, the number of times of assembling and disassembling the tool holder will be increased. In order to solve this problem, the general solution is to install multiple indexable inserts on the tool head of the inner hole turning toolholder to form a composite turning toolholder. For example, several different indexable turning inserts are installed at stepped intervals. This solution not only changes the The rotation direction of the workpiece is limited by the size of the hole, and blind holes cannot be processed.
实用新型内容Utility model content
本实用新型要解决的技术问题是克服现有技术的不足,提供一种具有不同的车削刀片,使用时不用停机、无需更改加工工件旋转方向,能有效减少换刀时间,提高工作效率的多功能内孔车削刀具。The technical problem to be solved by the utility model is to overcome the deficiencies of the prior art, and to provide a multi-functional turning insert with different turning inserts, which can be used without stopping the machine or changing the rotation direction of the workpiece, which can effectively reduce the tool changing time and improve work efficiency. Internal turning tools.
为解决上述技术问题,本实用新型采用以下技术方案:In order to solve the above-mentioned technical problems, the utility model adopts the following technical solutions:
一种多功能内孔车削刀具,包括切削部和柄部,所述切削部包括沿着圆周方向依次设置的第一主体、第一排屑槽、第二主体和第二排屑槽,所述第一主体在与第一排屑槽相交的面上设有第一刀槽,所述第二主体在与第二排屑槽相交的面上设有第二刀槽,所述第一刀槽内安装第一车削刀片,所述第二刀槽内安装第二车削刀片,设定一个垂直于切削部轴线C的平面P,轴线C与平面P的交点为中心O,所述第一车削刀片的第一刀尖与第二车削刀片的第二刀尖均在平面P内,且第一刀尖、第二刀尖和中心O三者共线。A multifunctional inner hole turning tool includes a cutting portion and a shank portion, the cutting portion includes a first main body, a first chip flute, a second main body and a second chip flute arranged in sequence along a circumferential direction, the The first body is provided with a first sipe on the surface intersecting with the first chip flute, the second body is provided with a second sipe on the surface intersecting with the second chip flute, the first sipe A first turning insert is installed inside, a second turning insert is installed in the second pocket, a plane P perpendicular to the axis C of the cutting part is set, and the intersection of the axis C and the plane P is the center O, and the first turning insert is The first cutting edge of , and the second cutting edge of the second turning insert are in the plane P, and the first cutting edge, the second cutting cutting edge and the center O are collinear.
作为上述技术方案的进一步改进,所述第一车削刀片和第二车削刀片位于切削部的端面。As a further improvement of the above technical solution, the first turning insert and the second turning insert are located on the end face of the cutting portion.
作为上述技术方案的进一步改进,所述柄部设有对第一车削刀片冷却的第一内冷孔,所述第一内冷孔延伸至第一排屑槽内。As a further improvement of the above technical solution, the shank is provided with a first inner cooling hole for cooling the first turning insert, and the first inner cooling hole extends into the first chip flute.
作为上述技术方案的进一步改进,所述柄部设有对第二车削刀片冷却的第二内冷孔,所述第二内冷孔延伸至第二排屑槽内。As a further improvement of the above technical solution, the shank is provided with a second inner cooling hole for cooling the second turning insert, and the second inner cooling hole extends into the second chip flute.
作为上述技术方案的进一步改进,所述切削部的直径为D,D的取值范围为48mm~60mm。As a further improvement of the above technical solution, the diameter of the cutting portion is D, and the value of D ranges from 48 mm to 60 mm.
作为上述技术方案的进一步改进,所述第一车削刀片通过紧固件或者压紧件安装在第一刀槽内。As a further improvement of the above technical solution, the first turning insert is installed in the first sipe by a fastener or a pressing member.
作为上述技术方案的进一步改进,所述第二车削刀片通过紧固件或者压紧件安装在第二刀槽内。As a further improvement of the above technical solution, the second turning insert is installed in the second sipe by a fastener or a pressing member.
作为上述技术方案的进一步改进,所述柄部与切削部为一体成型。As a further improvement of the above technical solution, the shank portion and the cutting portion are integrally formed.
与现有技术相比,本实用新型的优点在于:Compared with the prior art, the advantages of the present utility model are:
本实用新型的多功能内孔车削刀具,切削部(刀杆)上设有两个刀槽,各刀槽内安装不同的车削刀片,确保车削复杂内孔时同时使用二种车削刀片而不用更换刀杆,同时不用停机以及更改加工工件旋转方向,能有效减少换刀时间,提高工作效率。The multifunctional inner hole turning tool of the utility model is provided with two tool grooves on the cutting part (tool bar), and different turning inserts are installed in each tool groove, so as to ensure that two kinds of turning inserts are used at the same time when turning complex inner holes without replacement. The tool holder does not need to stop and change the rotation direction of the workpiece, which can effectively reduce the tool change time and improve work efficiency.
进一步的,第一车削刀片和第二车削刀位于切削部的端面上,这种排布方式可以确保该刀具可以加工盲孔,不需要避让空间,一个车削刀片不会对另一个刀片造成干涉。Further, the first turning insert and the second turning tool are located on the end face of the cutting portion. This arrangement ensures that the tool can process blind holes without avoiding space, and one turning insert will not interfere with the other insert.
附图说明Description of drawings
图1是本实用新型实施例1的刀具立体结构示意图。FIG. 1 is a schematic diagram of a three-dimensional structure of a cutter according to
图2是本实用新型实施例1的刀具立体结构示意图(相对图1旋转180°)。FIG. 2 is a schematic diagram of the three-dimensional structure of the cutter according to
图3是本实用新型实施例1的第一车削刀片切削状态示意图。FIG. 3 is a schematic diagram of the cutting state of the first turning insert according to
图4是本实用新型实施例1的第二车削刀片切削状态示意图。FIG. 4 is a schematic diagram of the cutting state of the second turning insert according to
图5是本实用新型实施例2的刀具立体结构示意图。FIG. 5 is a schematic diagram of the three-dimensional structure of the cutter according to the second embodiment of the present invention.
图6是本实用新型实施例2的刀具立体结构示意图(相对图5旋转180°)。FIG. 6 is a schematic diagram of the three-dimensional structure of the cutter according to the second embodiment of the present invention (rotated by 180° relative to FIG. 5 ).
图7是本实用新型实施例2的第一车削刀片切削状态示意图。FIG. 7 is a schematic diagram of the cutting state of the first turning insert according to the second embodiment of the present invention.
图8是本实用新型实施例2的第二车削刀片切削状态示意图。FIG. 8 is a schematic diagram of the cutting state of the second turning insert according to the second embodiment of the present invention.
图中各标号表示:The symbols in the figure represent:
1、切削部;11、第一主体;12、第一排屑槽;13、第二主体;14、第二排屑槽;2、柄部;3、第一刀槽;4、第二刀槽;5、第一车削刀片;51、第一刀尖;6、第二车削刀片;61、第二刀尖;7、第一内冷孔;8、第二内冷孔;9、工件。1. Cutting part; 11. The first main body; 12. The first flute; 13. The second main body; 14. The second flute; 2. The shank; 3. The first flute; 5. The first turning insert; 51. The first cutting edge; 6. The second turning insert; 61. The second cutting edge; 7. The first cooling hole; 8. The second cooling hole; 9. The workpiece.
具体实施方式Detailed ways
以下结合说明书附图和具体实施例对本实用新型作进一步详细说明。The present utility model will be further described in detail below with reference to the accompanying drawings and specific embodiments of the description.
实施例1Example 1
如图1至图4所示,本实施例的多功能内孔车削刀具,包括切削部1和柄部2,切削部1包括沿着圆周方向依次设置的第一主体11、第一排屑槽12、第二主体13和第二排屑槽14,第一排屑槽12和第二排屑槽14用于刀具车削时的排屑,第一主体11在与第一排屑槽12相交的面上设有第一刀槽3,第二主体13在与第二排屑槽14相交的面上设有第二刀槽4,第一排屑槽12与第二排屑槽14朝向相反,第一刀槽3内安装第一车削刀片5,第二刀槽4内安装第二车削刀片6,设定一个垂直于切削部1轴线C的平面P,轴线C与平面P的交点为中心O,第一车削刀片5的第一刀尖51与第二车削刀片6的第二刀尖61均在平面P内,且第一刀尖51、第二刀尖61和中心O三者共线。As shown in FIGS. 1 to 4 , the multifunctional inner hole turning tool of this embodiment includes a
本实施例以第一车削刀片5与第二车削刀片6为不同型号的刀片为例,第一车削刀片5选择T型刀片(TCMT16T308),第二车削刀片6为W型刀片(WNMG080408),以图3和图4为例,车削时,车削刀具主要实现轴向进给,不需要旋转。在初始位置,第一车削刀片5和第二车削刀片6,基本是水平位置,即第一刀尖51、第二刀尖61和中心O三者共线,相当于第一刀尖51、第二刀尖61的高度H1和H2是相等,且第一刀尖51、第二刀尖61也是共圆的。In this embodiment, the first turning insert 5 and the
当需要使用第一车削刀片5(W型刀片)加工时,只需将柄部2右移即可使用该第一车削刀片5进行工件9的内孔加工,如图3所示。当同时需要使用第二车削刀片6(T型刀片)加工时,只需将柄部2左移即可使用T型刀片进行加工,该变换过程不需要停机,且工件9的旋转方向不需要改变,随时可以进行切换。通过将两种不同类型的车削刀片组合在一个刀具上可有效减少换刀次数,提高加工效率。各刀片在切削部1上的刀尖高度相等,切削时的旋向相同,这样可确保在使用切削部1上的任意刀片时,工件9旋转方向相同,可以有效减少换刀时需停机以及更改工件9旋转方向,提高工作效率。When the first turning insert 5 (W-type insert) needs to be used for processing, the
本实施例中,切削部1与柄部2为一体成型的结构,即为刀杆。需要说明的是,在其他实施例中,切削部1与柄部2也可以是组装的结构。In this embodiment, the structure in which the cutting
本实施例中,第一车削刀片5和第二车削刀片6位于切削部1的端面上,这种排布方式可以确保该刀具可以加工盲孔,不需要避让空间,一个车削刀片不会对另一个刀片造成干涉。(现有技术中阶梯型的刀片,只能加工通孔,一个刀片加工时,另一个刀片需要伸出孔外)In this embodiment, the
本实施例中,柄部2设有对第一车削刀片5冷却的第一内冷孔7,第一内冷孔7延伸至第一排屑槽12内。柄部2设有对第二车削刀片6冷却的第二内冷孔8,第二内冷孔8延伸至第二排屑槽14内。In this embodiment, the
切削部1的直径为D,在具体应用实例中,D的取值范围为48mm~60mm。本实施例中优选D为50mm。The diameter of the cutting
本实施例中,第一车削刀片5通过紧固件安装在第一刀槽3内。第二车削刀片6通过紧固件安装在第二刀槽4内,紧固件优选为螺钉,需要说明的是,第一车削刀片5和第二车削刀片6也可以通过压紧件的方式安装在刀槽内,当然,第一车削刀片5和第二车削刀片6也可以采用不可拆卸的安装方式,如焊接。In this embodiment, the
实施例2Example 2
如图5至图8所示,本实施例的多功能内孔车削刀具,与实施例1的区别在于:As shown in Figures 5 to 8, the multifunctional inner hole turning tool of this embodiment is different from
本实施例中,第一车削刀片5与第二车削刀片6功能不同。第一车削刀片5为浅槽加工刀片,第二车削刀片6为螺纹加工刀片。在初始位置,第一车削刀片5与第二车削刀片6等高,但是不共圆。In this embodiment, the
当需要在工件9内孔中加工浅槽时,只需将刀杆右移即可使用该第一车削刀片5对工件9的内孔进行浅槽加工,如图7所示;当同时需要在工件9内孔中加工螺纹时,只需将刀杆左移不需要停机同时工件9旋转方向不变,即可使用该第二车削刀片6进行对工件9内孔进行螺纹加工。When a shallow groove needs to be machined in the inner hole of the
以实施例1和实施例2仅以不同型号为例,本发明不限于此,根据加工工件需求自由组合需要使用的刀片。Taking
虽然本实用新型已以较佳实施例揭露如上,然而并非用以限定本实用新型。任何熟悉本领域的技术人员,在不脱离本实用新型技术方案范围的情况下,都可利用上述揭示的技术内容对本实用新型技术方案做出许多可能的变动和修饰,或修改为等同变化的等效实施例。因此,凡是未脱离本实用新型技术方案的内容,依据本实用新型技术实质对以上实施例所做的任何简单修改、等同变化及修饰,均应落在本实用新型技术方案保护的范围内。Although the present invention has been disclosed above with preferred embodiments, it is not intended to limit the present invention. Any person skilled in the art, without departing from the scope of the technical solution of the present invention, can utilize the technical content disclosed above to make many possible changes and modifications to the technical solution of the present invention, or be modified to equivalent changes, etc. effective example. Therefore, any simple modifications, equivalent changes and modifications made to the above embodiments according to the technical essence of the present invention without departing from the content of the technical solutions of the present invention should fall within the protection scope of the technical solutions of the present invention.
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| CN112589143A (en) * | 2020-11-30 | 2021-04-02 | 芜湖三联锻造股份有限公司 | Turning tool for inner hole of ball pin seat passing through center |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN112589143A (en) * | 2020-11-30 | 2021-04-02 | 芜湖三联锻造股份有限公司 | Turning tool for inner hole of ball pin seat passing through center |
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