CN211109676U - A vertical and horizontal conversion device for cigarettes and a delivery system for cigarettes - Google Patents
A vertical and horizontal conversion device for cigarettes and a delivery system for cigarettes Download PDFInfo
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- CN211109676U CN211109676U CN201921688123.3U CN201921688123U CN211109676U CN 211109676 U CN211109676 U CN 211109676U CN 201921688123 U CN201921688123 U CN 201921688123U CN 211109676 U CN211109676 U CN 211109676U
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- 235000019504 cigarettes Nutrition 0.000 title claims abstract description 86
- 238000006243 chemical reaction Methods 0.000 title claims abstract description 29
- 238000001514 detection method Methods 0.000 claims abstract description 10
- 230000001360 synchronised effect Effects 0.000 claims description 15
- 238000003756 stirring Methods 0.000 abstract 1
- 238000009434 installation Methods 0.000 description 7
- 238000000034 method Methods 0.000 description 4
- 241000208125 Nicotiana Species 0.000 description 3
- 235000002637 Nicotiana tabacum Nutrition 0.000 description 3
- 239000000779 smoke Substances 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000004806 packaging method and process Methods 0.000 description 2
- 238000012856 packing Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 238000003032 molecular docking Methods 0.000 description 1
- 230000000737 periodic effect Effects 0.000 description 1
- 238000010926 purge Methods 0.000 description 1
- 238000006748 scratching Methods 0.000 description 1
- 230000002393 scratching effect Effects 0.000 description 1
- 230000000391 smoking effect Effects 0.000 description 1
- 230000032258 transport Effects 0.000 description 1
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Abstract
Description
技术领域technical field
本实用新型涉及条烟输送技术领域,具体为一种条烟纵横转换装置及条烟输送系统。The utility model relates to the technical field of bar cigarette transportation, in particular to a bar cigarette vertical and horizontal conversion device and a bar cigarette transportation system.
背景技术Background technique
目前国内卷烟厂条烟输送系统中,条烟在输送过程中通过特殊专业机构将条烟由横向输送转换成纵向状态输送,或者将条烟由纵向输送转换横向状态输送,方便对接下游的装封箱机自动装箱或者人工捡条手动装箱。常见的方式有使用气缸将条烟由横向推出,转换成纵向状态,或者将条烟有纵向推出,转换成纵向状态。或者使用机器人通过真空吸盘方式将条烟由横向姿态转换成纵向姿态,或者由纵向姿态转换成横向姿态。使用气缸驱动结构实现条烟纵横状态转换工作效率低,不能满足下游装封箱机或人工捡条手动装箱的要求,而且气缸往复运动次数越多效率会逐渐减低,故障率会提高;使用机器人辅助真空夹具方式实现条烟纵横状态转换,使用真空夹具抓取条烟的方式容易造成条烟表面包装纸褶皱或者破损,影响外观质量,另外机器人投资比较大。At present, in the cigarette delivery system of domestic cigarette factories, the cigarettes are converted from horizontal transportation to vertical transportation through special professional institutions during the transportation process, or the cigarettes are converted from vertical transportation to horizontal transportation, which is convenient for docking downstream packaging and packaging. Automatic packing by box machine or manual packing by manual pick-up. The common way is to use the cylinder to push the cigarette horizontally and convert it to a vertical state, or to push the cigarette vertically and convert it to a vertical state. Or use a robot to convert the cigarette from a horizontal attitude to a vertical attitude, or from a vertical attitude to a horizontal attitude by means of a vacuum suction cup. The use of cylinder drive structure to realize the vertical and horizontal state conversion of cigarettes has low work efficiency, which cannot meet the requirements of downstream cartoning machines or manual cartoning by manual picking, and the more the cylinder reciprocates, the efficiency will gradually decrease, and the failure rate will increase; using robots The auxiliary vacuum fixture method realizes the vertical and horizontal state conversion of the cigarette, and the method of using the vacuum fixture to grasp the cigarette can easily cause the surface wrapping paper of the cigarette to be wrinkled or damaged, affecting the appearance quality, and the robot investment is relatively large.
实用新型内容Utility model content
本实用新型的目的在于提供一种条烟纵横转换装置及条烟输送系统,以解决上述背景技术中提出的传统的条烟纵横转换装置有着工作效率低,容易故障或是容易使条烟包装纸褶皱或者破损,成本过高等问题。The purpose of this utility model is to provide a vertical and horizontal conversion device for cigarettes and a delivery system for cigarettes, so as to solve the problem that the traditional vertical and horizontal conversion device for cigarettes proposed in the above-mentioned background technology has low working efficiency, is prone to failure or is easy to make cigarette wrapping paper. Wrinkled or damaged, the cost is too high and so on.
为实现上述目的,本实用新型提供如下技术方案:To achieve the above object, the utility model provides the following technical solutions:
本发明一方面提供一种条烟纵横转换装置,该装置包括安装框,所述安装框的底部设置有固定架,所述安装框内部设置有纵向固定件,所述纵向固定件上连接有横向固定件,所述横向固定件的上方安装有同步带及带轮组件,所述同步带及带轮组件的表面设置有拨烟杆,所述纵向固定件的两侧分别安装有步进电机动力组件和到位检测传感装置,且所述步进电机动力组件的输出端与所述同步带及带轮组件的输入端相连。One aspect of the present invention provides a vertical and horizontal conversion device for cigarettes. The device includes an installation frame, a fixing frame is arranged at the bottom of the installation frame, a vertical fixing member is arranged inside the installation frame, and a horizontal fixing member is connected to the vertical fixing member. A fixing piece, a synchronous belt and a pulley assembly are installed above the horizontal fixing piece, a smoke purging rod is arranged on the surface of the synchronous belt and the pulley assembly, and a stepper motor power is installed on both sides of the longitudinal fixing piece. assembly and a position detection sensing device, and the output end of the stepper motor power assembly is connected with the input end of the synchronous belt and pulley assembly.
所述拨烟杆有两个,且平均分布在所述同步带及带轮组件的表面。There are two smoking rods, which are evenly distributed on the surface of the synchronous belt and the pulley assembly.
所述拨烟杆为“开”字形结构,且所述拨烟杆的表面套有橡胶层。The smoke-pulling rod has an "open"-shaped structure, and the surface of the smoke-pulling rod is covered with a rubber layer.
所述纵向固定件的两端通过螺栓固定在安装框的两侧,且所述纵向固定件的中间断开有缺口,该缺口内部通过螺栓安装有横向固定件,所述横向固定件由两块竖板组成,且两块竖板之间安装有所述同步带及带轮组件。Both ends of the longitudinal fixing member are fixed on both sides of the mounting frame by bolts, and a gap is broken in the middle of the longitudinal fixing member, and a transverse fixing member is installed inside the gap through bolts, and the transverse fixing member consists of two pieces. The synchronous belt and the pulley assembly are installed between the two vertical plates.
所述固定架的底部设置有缺口,所述固定架通过该缺口能够卡在输送装置的两侧。The bottom of the fixing frame is provided with a notch, through which the fixing frame can be clamped on both sides of the conveying device.
本发明第二方面提供一种条烟输送系统,该系统中设置有上述条烟纵横转换装置;该系统还包括第一纵向皮带输送装置,所述第一纵向皮带输送装置的输出端设置有横向皮带输送装置,所述横向皮带输送装置垂直于所述第一纵向皮带输送装置,且所述横向皮带输送装置的输入端与所述第一纵向皮带输送装置的输出端相连,所述横向皮带输送装置的输出端设置有S型垂直滑道,所述S型垂直滑道垂直于所述横向皮带输送装置,且所述S型垂直滑道的输入端与所述横向皮带输送装置的输出端相连,所述S型垂直滑道的输出端设置有第二纵向皮带输送装置;所述条烟纵横转换装置设置在第一纵向皮带输送装置与横向皮带输送装置的衔接处以及横向皮带输送装置与S型垂直滑道的衔接处。The second aspect of the present invention provides a cigarette conveying system, the system is provided with the above-mentioned vertical and horizontal conversion device for cigarettes; the system further includes a first longitudinal belt conveying device, the output end of the first longitudinal belt conveying device is provided with a transverse Belt conveying device, the transverse belt conveying device is perpendicular to the first longitudinal belt conveying device, and the input end of the transverse belt conveying device is connected with the output end of the first longitudinal belt conveying device, and the transverse belt conveying device The output end of the device is provided with an S-shaped vertical slideway, the S-shaped vertical slideway is perpendicular to the transverse belt conveying device, and the input end of the S-shaped vertical slideway is connected with the output end of the transverse belt conveying device , the output end of the S-shaped vertical slideway is provided with a second longitudinal belt conveying device; the vertical and horizontal conversion device of the cigarette is arranged at the junction of the first longitudinal belt conveying device and the transverse belt conveying device, and the transverse belt conveying device and the S The junction of the type vertical slide.
与现有技术相比,本实用新型的有益效果是:Compared with the prior art, the beneficial effects of the present utility model are:
1、通过输送装置将条烟运输至第一纵向皮带输送装置的输出端,到位检测传感装置检测到条烟,步进电机动力组通过同步带及带轮组件带动拨烟杆转动,可提高该挑檐转换装置的自动化控制性能;1. The cigarettes are transported to the output end of the first longitudinal belt conveying device through the conveying device. The in-position detection sensing device detects the cigarettes. The stepping motor power group drives the cigarette rod to rotate through the synchronous belt and the pulley assembly, which can improve The automatic control performance of the overhang conversion device;
2、通过拨烟杆对条烟进行拨动,并通过与输送装置的配合,将条烟进行纵横转换,并将条烟拨至下个输送装置上,能保证条烟连续周期性实现条烟纵横状态转换,工作效率高,动力输送稳定可靠,成本较低,且不会使条烟包装纸褶皱或者破损。2. The cigarette is moved by the cigarette rod, and through the cooperation with the conveying device, the cigarette is converted vertically and horizontally, and the cigarette is moved to the next conveying device, which can ensure the continuous and periodic realization of the cigarette. The vertical and horizontal states are converted, the work efficiency is high, the power transmission is stable and reliable, the cost is low, and the cigarette wrapping paper will not be wrinkled or damaged.
附图说明Description of drawings
图1为本实用新型条烟输送系统的整体结构示意图;Fig. 1 is the overall structure schematic diagram of the utility model cigarette delivery system;
图2为本实用新型的条烟纵横转换装置的立体结构示意图;Fig. 2 is the three-dimensional structure schematic diagram of the vertical and horizontal conversion device of the utility model;
图3为本实用新型的条烟纵横转换装置的俯视图;Fig. 3 is the top view of the vertical and horizontal conversion device of the utility model;
图4为本实用新型的条烟纵横转换装置的右视图;Fig. 4 is the right side view of the vertical and horizontal conversion device of the utility model;
图5为本实用新型的条烟纵横转换装置的后视图。FIG. 5 is a rear view of the vertical and horizontal conversion device for cigarettes according to the present invention.
图中:1、第一纵向皮带输送装置;2、条烟纵横转换装置;201、安装框;202、纵向固定件;203、步进电机动力组件;204、同步带及带轮组件;205、横向固定件;206、到位检测传感装置;207、拨烟杆;208、固定架;3、横向皮带输送装置;4、S型垂直滑道;5、第二纵向皮带输送装置。In the figure: 1, the first longitudinal belt conveying device; 2, the vertical and horizontal conversion device of cigarette; 201, the installation frame; 202, the longitudinal fixing part; 203, the stepping motor power assembly; 206, in-position detection sensing device; 207, smoke rod; 208, fixing frame; 3, transverse belt conveying device; 4, S-shaped vertical slideway; 5, second longitudinal belt conveying device.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the implementations. example. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present invention.
如图1所示,条烟输送系统包括第一纵向皮带输送装置1,第一纵向皮带输送装置1的输出端设置有横向皮带输送装置3,横向皮带输送装置3垂直于第一纵向皮带输送装置1,且横向皮带输送装置3的输入端与第一纵向皮带输送装置1的输出端相连,横向皮带输送装置3的输出端设置有S型垂直滑道4,S型垂直滑道4垂直于横向皮带输送装置3,且S型垂直滑道4的输入端与横向皮带输送装置3的输出端相连,S型垂直滑道4的输出端设置有第二纵向皮带输送装置5,第一纵向皮带输送装置1与横向皮带输送装置3的衔接处,以及横向皮带输送装置3与S型垂直滑道4的衔接处均安装有条烟纵横转换装置2。As shown in FIG. 1 , the tobacco bar conveying system includes a first longitudinal
如图2所示,条烟纵横转换装置2包括安装框201,安装框201的底部设置有固定架208,安装框201内部设置有纵向固定件202,纵向固定件202上连接有横向固定件205,横向固定件205的上方安装有同步带及带轮组件204,同步带及带轮组件204的表面设置有拨烟杆207,纵向固定件202的两侧安装有步进电机动力组件203和到位检测传感装置206,本文中提到的到位检测传感装置206是现有技术中的成熟技术,在此不做一一详解,步进电机动力组件203的输出端与同步带及带轮组件204的输入端相连。As shown in FIG. 2 , the vertical and
具体地,如图3、4、5所示,拨烟杆207有两个,且平均分布在同步带及带轮组件204的表面,如此设置,当到位检测传感装置206检测到条烟到位后,步进电机动力组件203驱动同步带及带轮组件204运行半个周期,其中一个拨烟杆207拨动条烟使其进行纵横转换,条烟完成纵横转换后,另外一只拨烟杆207组件则在等待下组条烟输送到位,步进电机动力组件203可以连续运转驱动同步带及带轮组件204和拨烟杆207将条烟间隙性的进行纵横转换。Specifically, as shown in Figures 3, 4, and 5, there are two
具体地,拨烟杆207为“开”字形结构,且拨烟杆207的表面套有橡胶层,如此设置,使拨烟杆207在拨动条烟时,橡胶层能对拨烟杆207表面进行保护,防止拨烟杆207划破条烟表面的包装纸。Specifically, the cigarette-
具体地,纵向固定件202的两端通过螺栓固定在安装框201的两侧,且纵向固定件202的中间断开有缺口,该缺口内部通过螺栓安装有横向固定件205,横向固定件205由两块竖板组成,且两块竖板之间安装有同步带及带轮组件204,如此设置,通过纵向固定件202能够对步进电机动力组件203和到位检测传感装置206进行安装固定,通过横向固定件205能够对同步带及带轮组件204进行安装固定。Specifically, both ends of the
具体地,固定架208的底部设置有缺口,固定架208通过该缺口能够卡在输送装置的两侧,如此设置,便于通过螺栓将固定架208夹持固定在输送装置的两侧,进而将条烟纵横转换装置2安装在输送装置的上方,避免条烟纵横装置影响到输送装置的正常运行。Specifically, the bottom of the
工作原理:在工作时,纵向的条烟由第一纵向皮带输送装置1运输至第一个条烟纵横转换装置2处,到位检测传感装置206检测到条烟,步进电机动力组件203通过同步带及带轮组件204带动拨烟杆207转动,拨烟杆207经旋转转至第一纵向皮带输送装置1的上方,并推动条烟的头端向横向皮带输送装置3移动,同时第一纵向皮带输送装置1继续推动条烟移动,通过拨烟杆207与第一纵向皮带输送装置1之间的配合,将条烟由纵向转换为横向,并通过拨烟杆207将条烟拨至横向皮带输送装置3上,横向皮带输送装置3将横向的条烟运至第二个条烟纵横转换装置2处,将条烟由横向转换成纵向,并使条烟通过S型垂直滑道4进入第二纵向皮带输送装置5上,完成条烟的纵横交换。Working principle: When working, the longitudinal cigarettes are transported by the first longitudinal
尽管已经示出和描述了本实用新型的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本实用新型的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本实用新型的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes and modifications can be made to these embodiments without departing from the principles and spirit of the present invention , alternatives and modifications, the scope of the present invention is defined by the appended claims and their equivalents.
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