CN211109439U - A kind of pipe pile production cage binding forming transportation device - Google Patents

A kind of pipe pile production cage binding forming transportation device Download PDF

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Publication number
CN211109439U
CN211109439U CN201921559385.XU CN201921559385U CN211109439U CN 211109439 U CN211109439 U CN 211109439U CN 201921559385 U CN201921559385 U CN 201921559385U CN 211109439 U CN211109439 U CN 211109439U
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main chain
device base
pipe pile
tubular pile
transportation
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鲁先宝
徐解
王加宁
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Shandong University of Science and Technology
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Shandong University of Science and Technology
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Abstract

本实用新型公开一种管桩生产笼绑扎成型运输装置,涉及管桩生产技术领域,装置包括作为运输组件装配结构的装置基座、作为运输传动结构基础的主链盘以及用于承托管桩笼绑扎模的管桩托座,主链盘错接于装置基座左端内侧,管桩托座嵌入设置于装置基座内侧中部,装置还包括有电机,电机固定于装置基座正面左端,电机与主链盘呈轴向对齐,装置通过设置的主链盘带动链条、传送带循环转动,来以管桩托座沿运输轨的横向平移,对管桩钢筋笼进行承载运输,相比于现有生产制程的吊运,解决了吊运方式对管桩钢筋笼结构强度要求高,影响成型精度,运输生产效率较低的问题。

Figure 201921559385

The utility model discloses a pipe pile production cage binding and forming transportation device, which relates to the technical field of pipe pile production. For the pipe pile holder of the binding die, the main chain disc is staggeredly connected to the inner side of the left end of the device base, and the pipe pile holder is embedded in the middle of the inner side of the device base. The main chain discs are axially aligned, and the device drives the chain and the conveyor belt to rotate cyclically through the set main chain discs, so that the pipe pile brackets are translated laterally along the transport rail to carry the load-bearing transportation of the pipe pile reinforcement cages. Compared with the existing production The hoisting process in the process solves the problems that the hoisting method has high requirements on the structural strength of the steel bar cage of the pipe pile, affects the forming accuracy, and has low transportation production efficiency.

Figure 201921559385

Description

一种管桩生产笼绑扎成型运输装置A kind of pipe pile production cage binding forming transportation device

技术领域technical field

本实用新型涉及管桩生产技术领域,具体涉及一种管桩生产笼绑扎成型运输装置,特别适用于管桩浇筑成型的笼绑扎模运输作业。The utility model relates to the technical field of pipe pile production, in particular to a pipe pile production cage binding forming transportation device, which is particularly suitable for the cage binding mold transportation operation of the pipe pile casting and forming.

背景技术Background technique

预应力混凝土管桩以其单桩承载力高、施工方便等优点作为房屋建筑结构和桥梁结构等土木工程的基础,在工程中得到了广泛的应用,管桩是采用先张法预应力工艺和离心成型法制成的一种空心筒体细长混凝土预制构件,主要由圆筒形桩身、端头板和钢套箍等组成;Prestressed concrete pipe piles have been widely used in engineering due to their advantages of high single pile bearing capacity and convenient construction as the basis of civil engineering such as house building structures and bridge structures. A hollow cylindrical slender concrete prefabricated component made by centrifugal molding, which is mainly composed of a cylindrical pile body, an end plate and a steel ferrule;

然而在管桩的钢筋笼绑成型制程中,未成型的钢筋笼绑扎模不易于吊运设备的抬放抓取,同时为保证成型精度,钢筋笼成型需依靠轧机设备,传统的吊运不利于钢筋笼与轧机的对接,易影响钢筋笼一致性的同时,一定程度上影响了生产效率。However, in the process of tying and forming the steel cage of the pipe pile, the unformed steel cage binding die is not easy to be lifted and grasped by the lifting equipment. At the same time, in order to ensure the forming accuracy, the forming of the steel cage needs to rely on the rolling mill equipment, and the traditional lifting and transportation is not conducive to The docking of the steel cage and the rolling mill will easily affect the consistency of the steel cage, and at the same time affect the production efficiency to a certain extent.

实用新型内容Utility model content

(一)解决的技术问题(1) Technical problems solved

本实用新型的目的是,针对上述问题,提供一种管桩生产笼绑扎成型运输装置,装置通过设置的主链盘带动链条、传送带循环转动,来以管桩托座沿运输轨的横向平移,对管桩钢筋笼进行承载运输,相比于现有生产制程的吊运,解决了吊运方式对管桩钢筋笼结构强度要求高,影响成型精度,运输生产效率较低的问题。The purpose of this utility model is, in view of the above-mentioned problems, to provide a pipe pile production cage binding and forming transportation device, the device drives the chain and the conveyor belt to rotate cyclically through the main chain plate set, so that the pipe pile bracket is translated laterally along the transport rail, Compared with the hoisting and transportation of the existing production process, the load-bearing transportation of the pipe pile reinforcement cage solves the problems that the hoisting method has high requirements on the structural strength of the pipe pile reinforcement cage, affects the forming accuracy, and has low transportation production efficiency.

为达到上述目的,本实用新型所采用的技术方案是:一种管桩生产笼绑扎成型运输装置,装置包括作为运输组件装配结构的装置基座、作为运输传动结构基础的主链盘以及用于承托管桩笼绑扎模的管桩托座,所述主链盘错接于装置基座左端内侧,所述管桩托座嵌入设置于装置基座内侧中部,装置还包括有电机,所述电机固定于装置基座正面左端,所述电机与主链盘呈轴向对齐,所述电机与主链盘之间插接有机轴,所述电机通过机轴与主链盘转动连接,所述管桩托座设置有若干块,所述管桩托座呈横向等间距排列于装置基座内。In order to achieve the above purpose, the technical scheme adopted by the present utility model is: a pipe pile production cage binding and forming transportation device, the device includes a device base as a transport assembly assembly structure, a main chain plate as the basis of the transport transmission structure, and a The pipe pile holder supporting the tie-down die of the pipe pile cage, the main chain plate is staggeredly connected to the inner side of the left end of the device base, the pipe pile holder is embedded and arranged in the middle of the inner side of the device base, and the device also includes a motor, and the motor It is fixed on the left end of the front of the device base, the motor and the main chain plate are axially aligned, an organic shaft is inserted between the motor and the main chain plate, and the motor is rotatably connected to the main chain plate through the shaft. The pile holder is provided with several pieces, and the pipe pile holder is arranged in the base of the device at equal intervals in the horizontal direction.

进一步的,所述装置基座包括一对脚桩、连接板与承载块,所述脚桩呈对称设置于装置基座左右两侧,所述脚桩与装置基座焊接,所述连接板焊接于装置基座正面中部,所述承载块嵌接于装置基座底端。Further, the device base includes a pair of foot piles, a connecting plate and a bearing block, the foot piles are symmetrically arranged on the left and right sides of the device base, the foot piles are welded with the device base, and the connecting plate is welded. In the middle of the front of the device base, the bearing block is embedded in the bottom end of the device base.

进一步的,所述主链盘右端相邻设置有次链盘,所述次链盘与装置基座错接,所述主链盘与次链盘外侧啮合有一圈链条,所述主链盘通过链条与次链盘传动连接。Further, a secondary chain disc is adjacent to the right end of the main chain disc, the secondary chain disc and the device base are staggered, the main chain disc and the outer side of the secondary chain disc are engaged with a circle of chains, and the main chain disc passes through. The chain is drivingly connected with the secondary chain disc.

进一步的,所述主链盘包括传动轴与传送带,所述传动轴贯穿设置于主链盘中部,所述传送带环绕于传动轴外侧,所述传送带与传动轴转动连接。Further, the main chain plate includes a transmission shaft and a conveyor belt, the transmission shaft is disposed through the middle of the main chain plate, the transmission belt is wrapped around the outside of the transmission shaft, and the transmission belt is rotatably connected to the transmission shaft.

进一步的,所述管桩托座包括轴承座、运输轨与轴节头,所述轴承座插接于管桩托座下端,所述轴节头呈轴向贯穿于轴承座中部前后两端,所述传送带套接于轴节头外侧,所述运输轨设置于轴承座下端,所述运输轨底端与装置基座焊接,所述轴承座与运输轨滑动连接。Further, the pipe pile bracket includes a bearing seat, a transport rail and a shaft joint head, the bearing seat is inserted into the lower end of the pipe pile bracket, and the shaft joint head extends axially through the front and rear ends of the middle part of the bearing seat, The conveyor belt is sleeved on the outside of the shaft joint head, the transport rail is arranged on the lower end of the bearing seat, the bottom end of the transport rail is welded with the device base, and the bearing seat is slidably connected with the transport rail.

进一步的,所述连接板上端相邻设置有U型块,所述U型块嵌接于装置基座上边缘。Further, a U-shaped block is disposed adjacent to the upper end of the connecting plate, and the U-shaped block is embedded on the upper edge of the device base.

由于上述技术方案运用,本实用新型与现有技术相比具有下列优点:本实用新型管桩生产笼绑扎成型运输装置,相比于现有管桩成型加工生产的吊运运输方式,能通过设置的电机、主链盘带动链条、传送带转动,来使管桩托座在装置内作横向平移,管桩托座承载管桩钢筋笼的同时,作为传动运输结构,保证管桩成型过程的稳定。Due to the application of the above technical solutions, the utility model has the following advantages compared with the prior art: the pipe pile production cage binding and forming transportation device of the utility model, compared with the existing hoisting and transportation mode of pipe pile forming processing and production, can be set by setting The motor and the main chain disc drive the chain and the conveyor belt to rotate, so that the pipe pile bracket can be translated laterally in the device.

附图说明Description of drawings

图1是本实用新型整体结构示意图。Figure 1 is a schematic diagram of the overall structure of the present invention.

图2是本实用新型侧视内部结构示意图。Figure 2 is a schematic side view of the internal structure of the utility model.

图3是本实用新型正视内部结构示意图。Figure 3 is a schematic view of the internal structure of the present utility model.

附图中,1-装置基座、2-脚桩、3-主链盘、4-电机、5-连接板、6-承重块、7-机轴、8-传动轴、9-链条、10-管桩托座、11-轴承座、12-运输轨、13- 次链盘、14-轴节头、15-U型块、16-传送带。In the drawings, 1- device base, 2- foot pile, 3- main chain plate, 4- motor, 5- connecting plate, 6- bearing block, 7- crankshaft, 8- transmission shaft, 9- chain, 10 -Pipe pile bracket, 11-bearing seat, 12-transport rail, 13-secondary chain disc, 14-shaft joint head, 15-U block, 16-conveyor belt.

具体实施方式Detailed ways

为详细说明本实用新型的技术内容、构造特征、所实现目的及效果,以下结合实施方式并配合附图详予说明。In order to describe in detail the technical content, structural features, achieved objects and effects of the present utility model, the following detailed description is given in conjunction with the embodiments and the accompanying drawings.

如图1至图3所示的一种管桩生产笼绑扎成型运输装置,装置包括作为运输组件装配结构的装置基座1、作为运输传动结构基础的主链盘3以及用于承托管桩笼绑扎模的管桩托座10,主链盘3错接于装置基座1左端内侧,管桩托座10嵌入设置于装置基座1内侧中部,装置还包括有电机4,电机4固定于装置基座1正面左端,电机4与主链盘3呈轴向对齐,电机4与主链盘3 之间插接有机轴7,电机4通过机轴7与主链盘3转动连接,管桩托座10设置有若干块,管桩托座10呈横向等间距排列于装置基座1内,装置基座1包括一对脚桩2、连接板5与承载块6,脚桩2呈对称设置于装置基座1左右两侧,脚桩2与装置基座1焊接,连接板5焊接于装置基座1正面中部,承载块6嵌接于装置基座1底端,生产人员通过将装置搬运至生产工位,利用脚桩2作为装置支撑基础,进一步的,主链盘3右端相邻设置有次链盘13,次链盘13与装置基座1错接,主链盘3与次链盘13外侧啮合有一圈链条9,主链盘3通过链条9与次链盘13传动连接,主链盘3包括传动轴8与传送带16,传动轴8贯穿设置于主链盘3中部,传送带16环绕于传动轴8外侧,传送带 16与传动轴8转动连接,管桩托座10包括轴承座11、运输轨12与轴节头14,轴承座11插接于管桩托座10下端,轴节头14呈轴向贯穿于轴承座11中部前后两端,传送带16套接于轴节头14外侧,运输轨12设置于轴承座11下端,运输轨12与底端与装置基座1焊接,轴承座11与运输轨12滑动连接,待生产人员将电机4与现场电源相连时,通过电机4制动带动机轴7转动,与机轴7相连的主链盘3、传动轴8将随机轴7从动,套接于传动轴8外侧的传送带16将沿传动轴8、轴节头14间循环转动,利用传送带16牵引轴承座 11、管桩托座10,放置于管桩托座10上的管座钢筋笼将随管桩托座10平移。As shown in Figures 1 to 3, a pipe pile production cage binding and forming transportation device, the device includes a device base 1 as a transport component assembly structure, a main chain plate 3 as the basis for a transport transmission structure, and a pipe pile cage for supporting the pile cage. The pipe pile holder 10 of the binding die, the main chain plate 3 is staggeredly connected to the inner side of the left end of the device base 1, the pipe pile holder 10 is embedded in the middle of the inner side of the device base 1, and the device also includes a motor 4, and the motor 4 is fixed to the device On the left end of the front of the base 1, the motor 4 and the main chain plate 3 are axially aligned, and an organic shaft 7 is inserted between the motor 4 and the main chain plate 3, and the motor 4 is rotatably connected with the main chain plate 3 through the shaft 7. The seat 10 is provided with a number of blocks. The pipe pile brackets 10 are arranged in the device base 1 at equal intervals in the horizontal direction. The device base 1 includes a pair of foot piles 2, a connecting plate 5 and a bearing block 6. The foot piles 2 are symmetrically arranged in the base 1. On the left and right sides of the device base 1, the foot piles 2 are welded to the device base 1, the connecting plate 5 is welded to the middle of the front of the device base 1, and the bearing block 6 is embedded in the bottom end of the device base 1. The production station uses the foot pile 2 as the support base of the device. Further, the right end of the main chain plate 3 is provided with a secondary chain plate 13 adjacent to the right end. 13 A circle of chain 9 is meshed on the outside. The main chain plate 3 is connected to the secondary chain plate 13 through the chain 9. The main chain plate 3 includes a transmission shaft 8 and a conveyor belt 16. The transmission shaft 8 is arranged in the middle of the main chain plate 3, and the conveyor belt 16 surrounds Outside the transmission shaft 8, the conveyor belt 16 is rotatably connected with the transmission shaft 8. The pipe pile bracket 10 includes a bearing seat 11, a transport rail 12 and a shaft joint head 14. The bearing seat 11 is inserted into the lower end of the pipe pile bracket 10, and the shaft joint head 14 axially runs through the middle of the bearing seat 11 at the front and rear ends, the conveyor belt 16 is sleeved on the outside of the shaft joint head 14, the transport rail 12 is arranged at the lower end of the bearing seat 11, the transport rail 12 and the bottom end are welded with the device base 1, and the bearing seat 11 is slidably connected with the transport rail 12. When the production personnel connect the motor 4 with the on-site power supply, the motor shaft 7 is driven to rotate by the motor 4 brake, and the main chain plate 3 and the transmission shaft 8 connected with the motor shaft 7 connect the random shaft 7 from the random shaft 7. The conveyor belt 16 sleeved on the outside of the transmission shaft 8 will rotate cyclically along the transmission shaft 8 and the shaft joint head 14, and the conveyor belt 16 is used to pull the bearing seat 11 and the pipe pile holder 10, and the pipe placed on the pipe pile holder 10 is used. The base steel cage will translate with the pile bracket 10 .

在本实施例中,次链盘13与装置基座1错接,主链盘3与次链盘13外侧啮合有一圈链条9,主链盘3、传动轴8带动传送带16转动的同时,同时利用主链盘3牵引链条9,来带动另一端次链盘13转动,以保证装置左右两端传动效率一致。In this embodiment, the secondary chain plate 13 is staggeredly connected with the device base 1, and a chain 9 is engaged with the outer side of the main chain plate 3 and the secondary chain plate 13. When the main chain plate 3 and the transmission shaft 8 drive the conveyor belt 16 to rotate, simultaneously The main chain plate 3 is used to pull the chain 9 to drive the other end of the secondary chain plate 13 to rotate, so as to ensure the same transmission efficiency at the left and right ends of the device.

在本实施例中,连接板5上端相邻设置有U型块15,U型块15嵌接于装置基座1上边缘,连接板5作为装置局部的相接结构,通过横向拓展装置基座1宽度,来利用连接板5组合多台装置基座1,U型块15作为作为局部支撑结构,与管桩托座10为同一承载水平面,配合管桩托座10承载管桩。In this embodiment, a U-shaped block 15 is disposed adjacent to the upper end of the connecting plate 5, and the U-shaped block 15 is embedded on the upper edge of the device base 1. The connecting plate 5 is used as a partial connection structure of the device. 1 width, to use the connecting plate 5 to combine multiple device bases 1, and the U-shaped block 15 is used as a local support structure, which is the same bearing level as the pipe pile holder 10, and cooperates with the pipe pile holder 10 to support the pipe pile.

此处,上、下、左、右、前、后只代表其相对位置而不表示其绝对位置。以上仅为本实用新型的实施例,并非因此限制本实用新型的专利范围,凡是利用本实用新型说明书及附图内容所作的等效结构或等效流程变换,或直接或间接运用在其他相关的技术领域,均同理包括在本实用新型的专利保护范围内。Here, up, down, left, right, front, and back only represent their relative positions but not their absolute positions. The above are only the embodiments of the present invention, and are not intended to limit the scope of the patent of the present invention. Any equivalent structure or equivalent process transformation made by using the contents of the description and drawings of the present invention, or directly or indirectly applied to other related The technical fields are similarly included in the scope of patent protection of the present invention.

Claims (6)

1. The utility model provides a tubular pile production cage ligature shaping conveyer, the device includes as transportation subassembly assembly structure's device base (1), main chain dish (3) and be used for holding tubular pile cage ligature mould tubular pile bracket (10) on transportation transmission structure basis, main chain dish (3) misconnection is inboard in device base (1) left end, tubular pile bracket (10) embedding sets up in device base (1) inboard middle part, its characterized in that: the device is still including motor (4), motor (4) are fixed in device base (1) front left end, motor (4) are axial alignment with main chain dish (3), it has spindle (7) to peg graft between motor (4) and main chain dish (3), motor (4) rotate with main chain dish (3) through spindle (7) and are connected, tubular pile bracket (10) are provided with a plurality of pieces, tubular pile bracket (10) are horizontal equidistant range in device base (1).
2. The tubular pile production cage binding forming and transporting device of claim 1, which is characterized in that: the device base (1) comprises a pair of foot piles (2), a connecting plate (5) and bearing blocks (6), the foot piles (2) are symmetrically arranged on the left side and the right side of the device base (1), the foot piles (2) are welded with the device base (1), the connecting plate (5) is welded in the middle of the front face of the device base (1), and the bearing blocks (6) are embedded in the bottom end of the device base (1).
3. The tubular pile production cage binding forming and transporting device of claim 1, which is characterized in that: the device is characterized in that a secondary chain disc (13) is adjacently arranged at the right end of the main chain disc (3), the secondary chain disc (13) is connected with the device base (1) in a staggered mode, a circle of chain (9) is meshed with the outer sides of the main chain disc (3) and the secondary chain disc (13), and the main chain disc (3) is in transmission connection with the secondary chain disc (13) through the chain (9).
4. The tubular pile production cage binding forming and transporting device of claim 1, which is characterized in that: the main chain disc (3) comprises a transmission shaft (8) and a conveyor belt (16), the transmission shaft (8) is arranged in the middle of the main chain disc (3) in a penetrating mode, the conveyor belt (16) surrounds the outer side of the transmission shaft (8), and the conveyor belt (16) is rotatably connected with the transmission shaft (8).
5. The tubular pile production cage binding molding and transporting device of claim 4, which is characterized in that: tubular pile bracket (10) are including bearing frame (11), transportation rail (12) and coupling head (14), bearing frame (11) are pegged graft in tubular pile bracket (10) lower extreme, coupling head (14) are the axial and run through both ends around bearing frame (11) middle part, conveyer belt (16) are cup jointed in the coupling head (14) outside, transportation rail (12) set up in bearing frame (11) lower extreme, transportation rail (12) bottom and device base (1) welding, bearing frame (11) and transportation rail (12) sliding connection.
6. The tubular pile production cage binding forming and transporting device of claim 2, which is characterized in that: u-shaped blocks (15) are adjacently arranged at the upper ends of the connecting plates (5), and the U-shaped blocks (15) are embedded in the upper edge of the device base (1).
CN201921559385.XU 2019-09-19 2019-09-19 A kind of pipe pile production cage binding forming transportation device Expired - Fee Related CN211109439U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111977286A (en) * 2020-08-12 2020-11-24 邵阳美莎发制品有限公司 Conveyer is used in first production of hairdressing exercise

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111977286A (en) * 2020-08-12 2020-11-24 邵阳美莎发制品有限公司 Conveyer is used in first production of hairdressing exercise
CN111977286B (en) * 2020-08-12 2021-10-15 邵阳美莎发制品有限公司 Conveyer is used in first production of hairdressing exercise

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